Scraper plate structure convenient to disassemble

By incorporating multiple motherboards and mounting plates, along with installation and splicing components, the problem of inconvenient scraper disassembly is solved, enabling quick replacement and flexible splicing, thus improving the sludge scraping effect and transportation convenience.

CN224056759UActive Publication Date: 2026-03-31JIANGSU LONGDAI ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing scraper structure is inconvenient to disassemble, resulting in high replacement costs. It cannot be flexibly spliced, and it does not scrape mud thoroughly, making transportation inconvenient.

Method used

It adopts a design with multiple main boards and fixed plates, and can be quickly disassembled and assembled through installation components and splicing components. The spring and tooth structure ensures that the scraper fits the bottom of the pool, the arc surface design reduces frictional resistance, and the splicing components facilitate transportation and assembly.

Benefits of technology

It enables quick disassembly and replacement of the scraper, reduces replacement costs, improves sludge scraping effect, and enhances the convenience of transportation and assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The scraper structure comprises a plurality of main plates, mounting grooves are formed in the surfaces of the bottom ends of the main plates, fixing plates are arranged in the mounting grooves, movable cavities are formed in the bottoms of the fixing plates, bottom plates are slidably connected to the interiors of the movable cavities, and a plurality of first springs are fixed to the inner top walls of the movable cavities. The bottom ends of the first springs are attached to the upper surface of the bottom plate. According to the sludge scraping device, the multiple main plates, the fixing plates, the bottom plates, the first springs and the mounting assemblies are arranged, the fixing plates are rapidly fixed into the mounting grooves in the bottoms of the main plates through the mounting assemblies, at the moment, under the extrusion force of the first springs, the bottom plates can be attached to the bottom wall of the sedimentation tank all the time, and therefore the sludge scraping effect is guaranteed; and when the bottom plate is seriously abraded and needs to be replaced, the fixing of the fixing plate by the mounting assembly can be quickly released, and after the fixing plate is disassembled, the bottom plate can be quickly taken out from the movable cavity in the bottom of the fixing plate to be replaced, so that the bottom plate is more convenient and faster to replace.
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Description

Technical Field

[0001] This utility model relates to the field of sludge scraper technology, and in particular to a scraper structure that is easy to disassemble. Background Technology

[0002] A monorail sludge scraper is a sludge cleaning device used in sedimentation tanks of wastewater treatment plants. It is mainly used for the collection and removal of sludge from the bottom of circular or rectangular sedimentation tanks. Its core structure consists of a single track (usually arranged along the tank wall or top), a drive unit, a scraper truss, and scrapers. The scraper arm is driven by a motor or hydraulic system to slowly rotate or reciprocate along the track, gradually scraping the sludge deposited at the bottom of the tank to the central sludge hopper or sludge discharge port, and finally discharging it through the sludge discharge pipe.

[0003] The scraper is a crucial component of the sludge scraper. Prolonged use and friction between the scraper and the bottom wall of the sedimentation tank, along with the sludge, can lead to scraper damage, necessitating disassembly and repair or replacement of the entire scraper. However, this method requires disassembling and replacing the entire scraper, resulting in high operating costs. Secondly, friction between the scraper and the bottom wall creates gaps, preventing thorough cleaning of the tank bottom. Furthermore, existing scrapers are of a single, integral structure, limiting their flexibility in assembly and deployment according to specific needs. Their excessive length also hinders initial transportation. Therefore, further improvements are needed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a scraper structure that is easy to disassemble.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a scraper structure that is easy to disassemble, comprising multiple main boards, an installation groove is provided on the bottom surface of the main board, a fixing plate is provided inside the installation groove, a movable cavity is provided at the bottom of the fixing plate, a base plate is slidably connected inside the movable cavity, multiple first springs are fixed on the top wall of the movable cavity, the bottom ends of the multiple first springs are attached to the upper surface of the base plate, and mounting components for mounting the fixing plate are fixed at both ends of the inner sidewall of the installation groove, and a splicing component is fixedly connected between two adjacent main boards.

[0006] Furthermore, the mounting assembly includes a rod fixed to the inner wall of the mounting groove. The top of the fixing plate has a hole for inserting the rod. The lower surface of the rod passing through the hole has a groove. A second spring is fixed to the top wall of the groove. A locking tooth is fixedly connected to the bottom end of the second spring. The bottom end of the locking tooth engages with the surface of the fixing plate.

[0007] Furthermore, the bottom of the tooth on the side away from the fixing plate is designed with a slope.

[0008] Furthermore, a handle is fixed to the surface of the fixing plate.

[0009] Furthermore, a guide rod is fixed to the top wall of the movable cavity, and a vertical groove is opened on the top of the bottom plate. The guide rod is located inside the vertical groove and is slidably connected to the vertical groove.

[0010] Furthermore, the top of the motherboard has an arc-shaped curved design.

[0011] Furthermore, the splicing assembly includes a horizontal plate, on the surface of which multiple connecting rods are fixed. Connecting holes for the connecting rods to pass through are provided on both sides of the main board. The surface of the connecting rod away from the horizontal plate is provided with external threads, and an internal thread cap is rotatably connected to the surface of the external thread. The internal thread cap is in contact with the surface of the main board.

[0012] The beneficial effects of this utility model are:

[0013] 1. In use, this utility model provides a scraper structure that is easy to disassemble. It is equipped with multiple main plates, fixing plates, base plates, first springs, and mounting components. The fixing plates are quickly fixed to the mounting groove at the bottom of the main plates by the mounting components. At this time, under the compression force of the first spring, the base plate can always be in contact with the bottom wall of the sedimentation tank, thereby ensuring the sludge scraping effect. When the base plate is severely worn and needs to be replaced, the fixing of the fixing plate by the mounting components can be quickly released. After the fixing plate is disassembled, the base plate can be quickly taken out from the movable cavity at the bottom of the fixing plate for replacement, making the replacement of the base plate more convenient and quick.

[0014] 2. In use, this utility model features a scraper structure that is easy to disassemble, with multiple main boards and splicing components. Adjacent main boards are fixedly connected by the splicing components, so individual main boards can be transported during transportation with a small span, making transportation more convenient. Multiple main boards can be quickly assembled through the splicing components, making it flexible to use and quick and easy to assemble. Attached Figure Description

[0015] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 : Overall perspective view of this utility model;

[0017] Figure 2 : Overall sectional view of this utility model;

[0018] Figure 3 The present utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4The present utility model Figure 2 Enlarged view of section B in the middle.

[0020] The attached figures are labeled as follows:

[0021] 1. Mainboard; 2. Mounting slot; 3. Fixing plate; 31. Movable cavity; 32. Insertion hole; 4. Base plate; 41. Vertical groove; 5. First spring; 6. Guide rod; 7. Mounting assembly; 71. Insert rod; 72. Groove; 73. Second spring; 74. Clamping tooth; 8. Handle; 9. Splicing assembly; 91. Horizontal plate; 92. Connecting rod; 93. Internal thread cap; 10. Connecting hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1-4 As shown, a scraper structure that is easy to disassemble is disclosed, comprising multiple main boards 1. The bottom surface of the main board 1 is provided with a mounting groove 2. A fixing plate 3 is provided inside the mounting groove 2. The bottom of the fixing plate 3 is provided with a movable cavity 31. A base plate 4 is slidably connected inside the movable cavity 31. Multiple first springs 5 ​​are fixed to the top wall of the movable cavity 31. The bottom ends of the multiple first springs 5 ​​are attached to the upper surface of the base plate 4. Mounting components 7 for mounting the fixing plate 3 are fixed at both ends of the inner sidewall of the mounting groove 2. A splicing component 9 is fixedly connected between two adjacent main boards 1.

[0024] The mounting assembly 7 includes a rod 71 fixed to the inner wall of the mounting groove 2. The top of the fixing plate 3 has a hole 32 for inserting the rod 71. The lower surface of the end of the rod 71 that passes through the hole 32 has a groove 72. The top wall of the groove 72 is fixed with a second spring 73. The bottom end of the second spring 73 is fixedly connected with a locking tooth 74. The bottom end of the locking tooth 74 is engaged with the surface of the fixing plate 3.

[0025] The bottom of the 74 clip, on the side away from the fixing plate 3, has a sloping design.

[0026] In this embodiment, the insertion rod 71 adopts a square structure. When installing the fixing plate 3, the insertion hole 32 on the fixing plate 3 is directly aligned with the insertion rod 71 and inserted. The inclined locking teeth 74 will be squeezed back into the groove 72 first. After the locking teeth 74 completely passes through the insertion hole 32, the second spring 73 squeezes the locking teeth 74, causing the locking teeth 74 to pop out from the groove 72. The locking teeth 74 will then be locked on the surface of the fixing plate 3, thereby fixing the fixing plate 3.

[0027] When it is necessary to remove the fixing plate 3, first squeeze the retaining teeth 74 to retract into the groove 72, and then the fixing plate 3 can be removed from the surface of the insert rod 71.

[0028] A handle 8 is fixed to the surface of the fixing plate 3.

[0029] The handle 8 is designed to make it easy to grip the fixing plate 3 when installing and removing it.

[0030] A guide rod 6 is fixed to the top wall of the movable cavity 31, and a vertical groove 41 is opened on the top of the bottom plate 4. The guide rod 6 is located inside the vertical groove 41 and is slidably connected to the vertical groove 41.

[0031] During use, the first spring 5 presses the bottom plate 4 downwards, ensuring it adheres to the bottom wall of the sedimentation tank and guaranteeing effective sludge scraping. The guide rod 6 and vertical groove 41 provide stable guidance. After the fixing plate 3 is removed from the mounting groove 2, the bottom plate 4 can be directly removed from the movable cavity 31 for replacement.

[0032] The top of motherboard 1 has a curved design.

[0033] Because the water resistance to the main board 1 is very high when the main board 1 moves with the moving mechanism of the sludge scraper, the top of the main board 1 is designed to be curved to guide the water flow upward, thereby reducing the resistance when the main board 1 moves.

[0034] The splicing component 9 includes a horizontal plate 91, on which multiple connecting rods 92 are fixed. Both sides of the main board 1 are provided with connecting holes 10 for the connecting rods 92 to pass through. The surface of the connecting rod 92 away from the horizontal plate 91 is provided with external threads, and an internal thread cap 93 is rotatably connected to the external thread surface. The internal thread cap 93 is in contact with the surface of the main board 1.

[0035] When assembling the two main boards 1, the multiple connecting rods 92 on the horizontal plate 91 are inserted into the connecting holes 10 on the two main boards 1 respectively, and then the internal thread caps 93 are screwed onto the surface of the connecting rods 92 to achieve the splicing of the two main boards 1. In this embodiment, the connecting holes 10 also serve as holes for connecting to the moving mechanism of the sludge scraper.

[0036] Working principle: During assembly, first, two adjacent main plates 1 are spliced ​​together, and then the two adjacent main plates 1 are fixed together by the splicing component 9. After splicing multiple main plates 1, the outermost main plate 1 is connected to the moving structure of the sludge scraper through the connecting hole 10 and bolts. When the sludge scraper moves the scraper structure, the bottom plate 4 fits against the bottom of the sedimentation tank, scraping the sludge to one side. When it is necessary to replace the severely worn bottom plate 4, first remove the fixing plate 3, and then pull the bottom plate 4 out from the movable cavity 31 of the fixing plate 3 and replace it.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A scraper structure which is easy to disassemble, comprising a plurality of main plates (1), characterized in that: The bottom end surface of the main plate (1) is provided with a mounting groove (2), the mounting groove (2) is internally provided with a fixed plate (3), the bottom of the fixed plate (3) is provided with a movable cavity (31), the movable cavity (31) is internally and slidably connected with a bottom plate (4), a plurality of first springs (5) are fixed to the inner top wall of the movable cavity (31), the bottom ends of the plurality of first springs (5) are attached to the upper surface of the bottom plate (4), the inner side wall of the mounting groove (2) is fixed with a mounting assembly (7) for mounting the fixed plate (3) at both ends, and a splicing assembly (9) is fixedly connected between the adjacent two main plates (1).

2. A screed structure according to claim 1, wherein: The mounting assembly (7) comprises a plug rod (71) fixed to the inner wall of the mounting groove (2), the top of the fixed plate (3) is provided with a plug hole (32) for inserting the plug rod (71), the lower surface of one end of the plug rod (71) penetrating through the plug hole (32) is provided with a groove (72), the inner top wall of the groove (72) is fixedly connected with a second spring (73), the bottom end of the second spring (73) is fixedly connected with a clamping tooth (74), and the bottom end of the clamping tooth (74) is clamped to the surface of the fixed plate (3).

3. A screed structure according to claim 2, wherein: The bottom of the clamping tooth (74) away from the fixed plate (3) is designed as an inclined surface.

4. The easily detachable squeegee structure of claim 1, wherein: The surface of the fixed plate (3) is fixedly connected with a handle (8).

5. The easily detachable squeegee structure of claim 1, wherein: The inner top wall of the movable cavity (31) is fixedly connected with a guide rod (6), the top of the bottom plate (4) is provided with a vertical groove (41), and the guide rod (6) is located in the vertical groove (41) and is slidably connected with the vertical groove (41).

6. A screed structure according to claim 1, wherein: The top of the main plate (1) is designed as an arc surface.

7. The easily detachable squeegee structure of claim 1, wherein: The splicing assembly (9) comprises a horizontal plate (91), a plurality of connecting rods (92) are fixedly connected to the surface of the horizontal plate (91), the two sides of the main plate (1) are provided with connecting holes (10) for penetrating through the connecting rods (92), the surface of one end of the connecting rod (92) away from the horizontal plate (91) is provided with an external thread, and an internal thread cap (93) is rotatably connected to the surface of the external thread, and the internal thread cap (93) is attached to the surface of the main plate (1).