Pulse valve of bag dust collector
By introducing a cooperating structure of drive gear, mounting gear ring and limiting rack in the pulse valve of the bag filter, the problems of cumbersome diaphragm replacement and unstable connection in the existing technology are solved, and the effect of rapid installation and stable operation is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2026-03-31
AI Technical Summary
The existing bag filter pulse valve requires the removal of multiple bolts when replacing the rubber diaphragm, which is cumbersome and time-consuming, and the connection is unstable and easily loosened by external force or vibration.
The system employs a combination structure of drive gear, mounting gear ring, and limiting rack. By rotating the drive gear, the pulse valve cover can be quickly fixed and separated from the base. Combined with the unidirectional rotation mechanism of the connecting ratchet and limiting pawl, the stability and reliability of the connection are ensured.
It simplifies the diaphragm replacement process, saves time and labor costs, improves the reliability and stability of equipment operation, prevents accidental loosening, and reduces the occurrence of failures.
Smart Images

Figure CN224056921U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pulse valve technical field, concretely is a kind of bag dust collector's pulse valve. BACKGROUND
[0002] Pulse valve refers to the control of electromagnetic or pneumatic pilot valve, can be in instant on-off high-pressure gas source and produce pulse diaphragm valve, pulse valve is the main component of bag dust collector, and the blowing reaches more than 1 million times.Pulse valve is internally provided with rubber diaphragm, and the rubber diaphragm needs to be replaced periodically to avoid the influence of insufficient elasticity of diaphragm on the use effect of pulse valve, the existing diaphragm is replaced, and it is very inconvenient to replace multiple bolts on the surface of upper and lower shells, and the installation hole on the surface of rubber diaphragm is aligned with the bolt hole on the surface of shell, which is easy to consume time.
[0003] The existing Chinese patent (publication number: CN217746194U) a kind of bag dust collector's pulse valve, including first fixed shell and second fixed shell, the first fixed shell and second fixed shell are provided with rubber valve sheet between, the rubber valve sheet is opened with multiple valve sheet installation holes, the surface of the first fixed shell and second fixed shell is opened with multiple first installation hole and second installation hole respectively, multiple the inside of first installation hole is fixedly connected with T type fixed pin, the top of T type fixed pin extends to the outside of second fixed shell through valve sheet installation hole and second installation hole respectively.
[0004] The above-mentioned pulse valve is installed in the process, multiple installation holes are arranged, and positioning equipment needs to be sequentially connected to each installation hole during installation, and multiple installation holes are arranged during installation, which means that positioning equipment needs to be sequentially connected to each installation hole during installation, and the operation is extremely cumbersome, and the installation time is relatively long. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of bag dust collector's pulse valve to solve the problems raised in the above background.
[0006] To solve the above technical problems, the utility model provides a kind of bag dust collector's pulse valve, which comprises a pulse valve base and a pulse valve upper cover inserted into the pulse valve base, a plurality of drive gears are rotatably connected in the pulse valve base, an installation gear ring is rotatably connected in the pulse valve base, the drive gears are meshingly connected with the installation gear ring, a limit rack is meshingly connected to one side of the drive gear, as the drive gear rotates, the limit rack moves towards the position close to the center of the pulse valve base, and a limit groove is formed on the pulse valve upper cover and matched with the limit rack.
[0007] Further, the plurality of drive gears are distributed at equal intervals in a circumferential array with the central axis of the pulse valve base as the center.
[0008] Further, one of the drive gears is connected with a drive shaft, one end of the drive shaft extends to the outside of the pulse valve upper cover, the pulse valve upper cover is connected with a mounting frame, a connecting ratchet wheel is rotatably connected in the mounting frame, the connecting ratchet wheel is connected with the drive shaft, a limiting pawl is rotatably connected in the mounting frame, the limiting pawl is meshed with the connecting ratchet wheel, and a compression spring is connected in the mounting frame, and the other end of the compression spring is connected with the limiting pawl.
[0009] Further, the limiting pawl is connected with a connecting shaft, and one end of the connecting shaft extends to the outside of the mounting frame.
[0010] Further, the connecting shaft is connected with a first force applying plate, and an anti-skid sleeve is sleeved with the outside of the first force applying plate.
[0011] Further, one end of the drive shaft extends to the outside of the mounting frame and is connected with a second force applying plate, and an anti-skid line is integrally formed on the second force applying plate.
[0012] Further, a plurality of limiting grooves are formed in the outside of the pulse valve base, and the limiting grooves are matched with the limiting rack in size.
[0013] Further, the thickness of the drive gear is equal to the sum of the thicknesses of the mounting gear ring and the limiting rack.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1. The fixed and separated can be realized by rotating the drive gear, without complicated operation of multiple bolts, time and labor cost are saved. Secondly, through the cooperation of the drive gear, the mounting gear ring and the limiting rack, the stability of the connection between the pulse valve upper cover and the base is ensured, the separation in the working process is prevented, and the normal operation of the equipment is ensured.
[0016] 2. The cooperation of the connecting ratchet wheel and the limiting pawl ensures that the drive gear cannot be reversed due to external force or vibration after fixing the pulse valve upper cover and the base, so that the pulse valve maintains a stable connection state in the working process, improves the reliability of the equipment operation, and effectively prevents the loosening of the pulse valve in the accidental situation, reduces the possible failure caused by loose connection. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2 It is an internal structure schematic view of the utility model;
[0019] Figure 3 It is a top view of the utility model;
[0020] Figure 4 For the utility model Figure 2 The structure enlarged view of position A in figure;
[0021] Figure 5 For the utility model Figure 3 The structure enlarged view of position B in figure.
[0022] In the figure: 1, pulse valve base; 2, pulse valve upper cover; 3, drive gear; 4, installation tooth ring; 5, limit rack; 6, drive shaft; 7, installation frame; 8, connecting ratchet; 9, limit pawl; 10, compression spring; 11, connecting shaft; 12, first force plate; 13, second force plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0024] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a pulse valve of bag dust collector, including pulse valve base 1 and the pulse valve upper cover 2 of insertion in pulse valve base 1, multiple drive gears 3 are rotationally connected in pulse valve base 1, installation tooth ring 4 is rotationally connected in pulse valve base 1, the drive gear 3 is engaged with installation tooth ring 4, and the side of drive gear 3 is engaged with limit rack 5, with the rotation of drive gear 3, limit rack 5 moves towards the position of the center of pulse valve base 1, and limit groove is opened in the pulse valve upper cover 2 and is adapted with limit rack 5.
[0025] Specific implementation, when installing pulse valve, pulse valve upper cover 2 is aligned with pulse valve base 1 and is inserted.This time, multiple drive gears 3 in pulse valve base 1 are in initial state.
[0026] When pulse valve upper cover 2 and pulse valve base 1 need to be fixed, one of drive gears 3 is rotated.Drive gear 3 is engaged with installation tooth ring 4, and the rotation of drive gear 3 will drive installation tooth ring 4 to rotate, and limit rack 5 engaged with installation tooth ring 4 starts to move.Limit rack 5 moves towards the position of the center of pulse valve base 1, and when limit rack 5 moves to certain position, it will cooperate with the limit groove opened in pulse valve upper cover 2.
[0027] The limiting rack 5 is inserted into the limiting groove, which plays a role in fixing the pulse valve upper cover 2 and the pulse valve base 1, preventing the two from separating during operation. When the pulse valve needs to be disassembled, the drive gear 3 is only needed to be rotated in the reverse direction, so that the limiting rack 5 is withdrawn from the limiting groove, and the pulse valve upper cover 2 can be removed from the pulse valve base 1.
[0028] With reference to Figure 2 , a plurality of drive gears 3 are distributed in a circular array at equal intervals with the central axis of the pulse valve base 1 as the center.
[0029] In specific implementation, the arrangement is convenient for fixing the pulse valve upper cover 2 in multiple directions.
[0030] With reference to Figure 5 , one of the drive gears 3 is connected with a drive shaft 6, one end of the drive shaft 6 extends to the outside of the pulse valve upper cover 2, the pulse valve upper cover 2 is connected with a mounting frame 7, the mounting frame 7 is rotatably connected with a connecting ratchet 8, the connecting ratchet 8 is connected with the drive shaft 6, the mounting frame 7 is rotatably connected with a limiting pawl 9, the limiting pawl 9 is meshed with the connecting ratchet 8, the mounting frame 7 is connected with a compression spring 10, and the other end of the compression spring 10 is connected with the limiting pawl 9.
[0031] In specific implementation, when one of the drive gears 3 is rotated to realize the fixing process of the pulse valve upper cover 2 and the pulse valve base 1 through the drive shaft 6, the drive shaft 6 connected with the drive gear 3 is rotated. One end of the drive shaft 6 extends to the outside of the pulse valve upper cover 2 and is connected with the connecting ratchet 8 in the mounting frame 7, thereby driving the connecting ratchet 8 to rotate. During the rotation of the connecting ratchet 8 driven by the drive shaft 6, the connecting ratchet 8 can only rotate in one direction. This is because when the connecting ratchet 8 tries to rotate in the reverse direction, the limiting pawl 9 will be clamped in the tooth groove of the connecting ratchet 8, preventing it from rotating in the reverse direction. In this way, it is ensured that the drive gear 3 will not be reversed due to accidental external force or vibration after completing the fixing operation of the pulse valve upper cover 2 and the pulse valve base 1, thereby ensuring that the limiting rack 5 is always in a fixed state matched with the limiting groove of the pulse valve upper cover 2.
[0032] With reference to Figure 5 , the limiting pawl 9 is connected with a connecting shaft 11, and one end of the connecting shaft 11 extends to the outside of the mounting frame 7.
[0033] In specific implementation, the connecting shaft 11 is arranged to facilitate the rotation of the limiting pawl 9 and the application of force to the limiting pawl 9.
[0034] With reference to Figure 5 , the connecting shaft 11 is connected with a first force applying plate 12, and an anti-skid sleeve is sleeved on the outside of the first force applying plate 12.
[0035] In specific implementation, the first force applying plate 12 is arranged to facilitate the rotation of the connecting shaft 11.
[0036] Reference Figure 5 One end of the drive shaft 6 extends to the outside of the mounting frame 7 and is connected with the second force plate 13, and the second force plate 13 is integrally formed with anti-skid lines.
[0037] Specifically, the second force plate 13 is arranged to facilitate the rotation of the drive shaft 6, so that the drive shaft 6 can rotate better.
[0038] Reference Figure 1 A plurality of limiting grooves are formed on the outside of the pulse valve base 1, and the size of the limiting grooves is adapted to the limiting rack 5.
[0039] In specific implementation, the limiting grooves are arranged to facilitate the sliding of the limiting rack 5.
[0040] Reference Figure 5 The thickness of the drive gear 3 is equal to the sum of the thicknesses of the mounting tooth ring 4 and the limiting rack 5.
[0041] In specific implementation, this arrangement facilitates the drive gear 3 to drive both the mounting tooth ring 4 and the limiting rack 5.
[0042] Working principle: when installing the pulse valve, the pulse valve cover 2 is aligned with the pulse valve base 1 for insertion. At this time, the plurality of drive gears 3 in the pulse valve base 1 are in the initial state.
[0043] When it is necessary to fix the pulse valve cover 2 and the pulse valve base 1, one of the drive gears 3 is rotated. Since the drive gear 3 is connected with the mounting tooth ring 4 in meshing, the rotation of the drive gear 3 will drive the mounting tooth ring 4 to rotate, and the limiting rack 5 meshing with the mounting tooth ring 4 starts to move. The limiting rack 5 moves to a position close to the center of the pulse valve base 1. When the limiting rack 5 moves to a certain position, it cooperates with the limiting groove formed on the pulse valve cover 2;
[0044] After the limiting rack 5 is inserted into the limiting groove, it plays a role in fixing the pulse valve cover 2 and the pulse valve base 1, preventing them from separating during work. When it is necessary to disassemble the pulse valve, the drive gear 3 is only needed to be rotated in the opposite direction to make the limiting rack 5 exit from the limiting groove, so that the pulse valve cover 2 can be removed from the pulse valve base 1;
[0045] When one of the driving gears 3 is rotated to fix the pulse valve cover 2 and the pulse valve base 1, the driving shaft 6 connected to the driving gear 3 is rotated. One end of the driving shaft 6 extends to the outside of the pulse valve cover 2 and is connected to the connecting ratchet 8 in the mounting frame 7, thereby rotating the connecting ratchet 8. During the rotation of the connecting ratchet 8 by the driving shaft 6, the connecting ratchet 8 can only rotate in one direction. This is because when the connecting ratchet 8 tries to rotate in the opposite direction, the limiting pawl 9 will be clamped in the tooth groove of the connecting ratchet 8, preventing it from rotating in the opposite direction. In this way, it is ensured that the driving gear 3 will not be reversed after completing the fixing operation of the pulse valve cover 2 and the pulse valve base 1 due to accidental external force or vibration, thereby ensuring that the limiting rack 5 is always in a fixed state of cooperation with the limiting groove of the pulse valve cover 2.
Claims
1. A pulse valve of a baghouse, comprising a pulse valve base (1) and a pulse valve upper cover (2) plugged on the pulse valve base (1), characterized in that, A plurality of drive gears (3) are rotatably connected in the pulse valve base (1), a mounting gear ring (4) is rotatably connected in the pulse valve base (1), the drive gears (3) are meshingly connected with the mounting gear ring (4), one side of the drive gears (3) is meshingly connected with a limiting rack (5), with rotation of the drive gears (3), the limiting rack (5) moves to a position close to the center of the pulse valve base (1), a limiting groove is formed in the pulse valve upper cover (2) and matched with the limiting rack (5).
2. A pulse valve for a baghouse according to claim 1, wherein: A plurality of the drive gears (3) are distributed in a circumferential array at equal intervals with the central axis of the pulse valve base (1) as the center.
3. A pulse valve for a baghouse according to claim 1, wherein: One of the drive gears (3) is connected with a drive shaft (6), one end of the drive shaft (6) extends to the outside of the pulse valve upper cover (2), the pulse valve upper cover (2) is connected with a mounting frame (7), a connecting ratchet wheel (8) is rotatably connected in the mounting frame (7), the connecting ratchet wheel (8) is connected with the drive shaft (6), a limiting pawl (9) is rotatably connected in the mounting frame (7), the limiting pawl (9) is meshingly connected with the connecting ratchet wheel (8), a compression spring (10) is connected in the mounting frame (7), the other end of the compression spring (10) is connected with the limiting pawl (9).
4. A pulse valve for a baghouse according to claim 3, wherein: The limiting pawl (9) is connected with a connecting shaft (11), one end of the connecting shaft (11) extends to the outside of the mounting frame (7).
5. A pulse valve for a baghouse according to claim 4, wherein: The connecting shaft (11) is connected with a first force applying plate (12), an anti-skid sleeve is sleeved on the outside of the first force applying plate (12).
6. A pulse valve for a baghouse according to claim 3 wherein: One end of the drive shaft (6) extends to the outside of the mounting frame (7) and is connected with a second force applying plate (13), the second force applying plate (13) is integrally formed with an anti-skid pattern.
7. A pulse valve for a baghouse according to claim 1, wherein: A plurality of limiting grooves are formed in the outside of the pulse valve base (1), the limiting grooves are matched with the limiting rack (5).
8. A pulse valve for a baghouse according to claim 1, wherein: The thickness of the drive gear (3) is equal to the sum of the thicknesses of the mounting gear ring (4) and the limiting rack (5).
Citation Information
Patent Citations
Pulse valve of bag dust collector
CN217746194U