Blending device for lycopene production ingredients
By designing a lycopene production ingredient mixing device with a stirring rod and a filter barrel, the problem of uneven mixing was solved, achieving efficient mixing and high-precision filtration, thus improving the stability and consistency of product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2026-03-31
AI Technical Summary
Existing lycopene production ingredient mixing equipment is difficult to mix in a comprehensive and efficient manner, resulting in uneven distribution of lycopene content in the finished product, which affects the stability and consistency of product quality.
A mixing device comprising a stirring rod, a filter barrel, and a heating jacket was designed. By using the stirring blades and scrapers in combination, the ingredients are mixed evenly. The stirring rod is moved up and down by a lifting cylinder, and the centrifugal force of the double filter barrels is combined to improve the mixing efficiency and filtration accuracy.
It achieves uniform mixing and efficient filtration of lycopene, improves the stability and consistency of product quality, prevents material adhesion, and enhances mixing efficiency and heat transfer effect.
Smart Images

Figure CN224057182U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lycopene production technology, and in particular to a lycopene production ingredient preparation device. Background Technology
[0002] Lycopene is an important natural pigment and antioxidant, widely used in food, health products and cosmetics. The lycopene production ingredient mixing device is a special equipment used to mix and blend various raw materials in a certain proportion to form the ingredients required for lycopene production.
[0003] Existing lycopene production ingredient mixing equipment has a relatively simple structure. When faced with lycopene production ingredients of different viscosities and densities, it is difficult to achieve comprehensive and efficient mixing. The ingredients are prone to adhering to the container walls or stirring paddles, resulting in uneven distribution of lycopene content in the finished product, which affects the stability and consistency of product quality.
[0004] Therefore, in response to the problem that existing lycopene production ingredient mixing devices are unable to achieve comprehensive and efficient mixing and that product quality is unstable, a mixing device that can improve the mixing efficiency of lycopene production ingredients can be designed. Utility Model Content
[0005] In order to overcome the problem that existing lycopene production ingredient mixing equipment is difficult to mix in a comprehensive and efficient manner, resulting in unstable product quality.
[0006] The technical solution of this utility model is as follows: a lycopene production ingredient preparation device, including a preparation box; it also includes a stirring rod and a filter barrel 1. A heating sleeve is fixedly connected to the upper end of the preparation box, and an ingredient tank is fixedly connected inside the heating sleeve. A lifting cylinder is fixedly connected to the upper end of the preparation box and to the right of the heating sleeve. A connecting plate is fixedly connected to the output end of the lifting cylinder. A stirring rod is rotatably connected to the lower end of the connecting plate. A stirring blade is fixedly connected to the lower end of the outer side of the stirring rod. A scraper is fixedly connected to the end of the stirring blade away from the stirring rod. A filter barrel 1 is rotatably connected inside the preparation box, and a filter barrel 2 is threadedly connected to the upper end of the inner wall of the filter barrel 1.
[0007] Preferably, the required tomato raw materials, solvents, and additives are added to the mixing tank in sequence, hot water is injected into the heating tank, the stirring rod rotates to drive the stirring blades to rotate and stir, the lifting cylinder drives the stirring rod to move up and down to mix evenly, and at the same time, the scraper scrapes the inner wall of the mixing tank thoroughly as the stirring blades rotate. The mixed liquid flows into the second filter tank, the first filter tank rotates to drive the second filter tank to rotate synchronously, and the filtered lycopene is stored in the mixing box.
[0008] Preferably, the heating sleeve has a heating chamber inside, a hot water pipe is fixedly connected to the upper side of the left end of the heating sleeve, and a drain pipe is fixedly connected to the lower side of the right end of the heating sleeve.
[0009] Preferably, the upper end of the mixing tank is provided with a lid, a metering pump is fixedly connected to the front side of the upper end of the lid, a raw material feed pipe is fixedly connected to the upper end of the metering pump, an auxiliary agent bottle is fixedly connected to the upper end of the lid, and a flow valve is provided at the lower end of the auxiliary agent bottle.
[0010] Preferably, a stirring motor is fixedly connected to the upper end of the connecting plate, the output shaft of the stirring motor movably passes through the connecting plate and is fixedly connected to the stirring rod, and the outer side of the stirring rod is slidably connected to the bucket lid.
[0011] Preferably, the stirring blades are symmetrically arranged in two groups on the left and right sides of the stirring rod, with three stirring blades in each group evenly distributed, and the end of the scraper away from the stirring rod is in contact with the inner wall of the mixing tank.
[0012] Preferably, a drain pipe is fixedly connected to the lower end of the mixing tank, and the drain pipe is connected to the mixing box. A control valve is fixedly connected inside the drain pipe. A box door is hinged to the right side of the front end of the mixing box. A transparent observation window is opened on the surface of the box door. A discharge pipe is fixedly connected to the front side of the lower end of the mixing box.
[0013] Preferably, a rotating motor is fixedly connected to the lower end of the mixing box, and the output shaft of the rotating motor is threadedly connected to the lower end of the first filter barrel. The mesh of the second filter barrel is larger than that of the first filter barrel, and the inner wall of the first filter barrel is provided with an activated carbon adsorption layer.
[0014] The beneficial effects of this utility model are:
[0015] This lycopene production ingredient preparation device uses a stirring rod and a filter tank to sequentially add the required tomato raw materials, solvents, and auxiliary agents into the ingredient tank. Hot water is injected into the heating tank to accelerate the dissolution rate and improve extraction efficiency. The rotating stirring rod drives the stirring blades to rotate and stir. A lifting cylinder moves the stirring rod up and down, adjusting the height and position of the stirring blades to fully stir the ingredients at different depths, ensuring uniform mixing and improving stirring efficiency. At the same time, the scraper blades, along with the rotating stirring blades, thoroughly scrape the inner wall of the ingredient tank to prevent material adhesion, improve mixing effect, and promote heat transfer. The prepared mixture flows into the filter tank, where the rotation of the first filter tank drives the second filter tank to rotate synchronously, generating centrifugal force to perform double filtration of the mixture. This high filtration precision effectively improves the product quality of lycopene. Attached Figure Description
[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the present invention.
[0017] Figure 2The diagram shown is a three-dimensional cross-sectional view of the present invention.
[0018] Figure 3 The diagram shown is a schematic representation of the heating jacket structure of this utility model.
[0019] Figure 4 The diagram shown is a schematic representation of the structure of the stirring blade of this utility model.
[0020] Figure 5 The diagram shown is a structural schematic of the filter barrel of this utility model.
[0021] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 2. Heating sleeve; 3. Ingredient container; 4. Lifting cylinder; 5. Connecting plate; 6. Stirring rod; 7. Stirring blade; 8. Scraper; 9. Filter barrel one; 10. Filter barrel two; 11. Heating chamber; 12. Hot water pipe; 13. Drain pipe; 14. Bucket lid; 15. Metering pump; 16. Raw material inlet pipe; 17. Auxiliary agent bottle; 18. Flow valve; 19. Stirring motor; 20. Drain pipe; 21. Control valve; 22. Box door; 23. Discharge pipe; 24. Rotary motor; 25. Activated carbon adsorption layer. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please see Figures 1-5This utility model provides an embodiment of a lycopene production ingredient preparation device, including a preparation box 1; it also includes a stirring rod 6 and a filter tank 9. A heating sleeve 2 is fixedly connected to the upper end of the preparation box 1, and a mixing tank 3 is fixedly connected inside the heating sleeve 2. A lifting cylinder 4 is fixedly connected to the upper end of the preparation box 1 and to the right of the heating sleeve 2. A connecting plate 5 is fixedly connected to the output end of the lifting cylinder 4, and a stirring rod 6 is rotatably connected to the lower end of the connecting plate 5. A stirring blade 7 is fixedly connected to the lower outer end of the stirring rod 6, and a scraper 8 is fixedly connected to the end of the stirring blade 7 away from the stirring rod 6. A filter tank 9 is rotatably connected inside the preparation box 1, and a filter tank 10 is threadedly connected to the upper end of the inner wall of the filter tank 9. In use, the required tomato raw materials, solvent, and auxiliary agents are added sequentially to the mixing tank 3. Hot water is injected into the heating sleeve 2 to accelerate the dissolution rate and improve the extraction efficiency. The rotation of cylinder 6 drives the stirring blade 7 to rotate and stir. The lifting cylinder 4 drives the stirring rod 6 to move up and down, adjusting the height and position of the stirring blade 7. The ingredients are thoroughly stirred at different depths, resulting in uniform mixing and improved stirring efficiency. At the same time, the scraper 8 scrapes the inner wall of the mixing tank 3 thoroughly as the stirring blade 7 rotates, preventing material adhesion, improving mixing effect, and promoting heat transfer. The mixed liquid flows into the filter tank 2 10. The rotation of filter tank 1 9 drives the filter tank 2 10 to rotate synchronously, generating centrifugal force to perform double filtration of the mixed liquid. The filtration accuracy is high, effectively improving the product quality of lycopene. The heating sleeve 2 has a heating chamber 11 inside. A hot water pipe 12 is fixedly connected to the upper left side of the heating sleeve 2, and a drain pipe 13 is fixedly connected to the lower right side of the heating sleeve 2. External hot water is input into the heating chamber 11 through the hot water pipe 12 to heat the tomato raw materials. The heated water flows out from the drain pipe 13, ensuring uniform heating.
[0024] Please see Figure 3 , Figure 4 and Figure 5In this embodiment, a lid 14 is provided at the upper end of the mixing tank 3. A metering pump 15 is fixedly connected to the front side of the upper end of the lid 14. A raw material inlet pipe 16 is fixedly connected to the upper end of the metering pump 15. An auxiliary agent bottle 17 is fixedly connected to the upper end of the lid 14. A flow valve 18 is provided at the lower end of the auxiliary agent bottle 17. Tomato raw materials and solvent are added sequentially into the raw material inlet pipe 16. The metering pump 15 precisely controls the amount of additives. The flow valve 18 is opened to add the auxiliary agent in the auxiliary agent bottle 17 according to the ratio, thereby improving the quality of the mixing. A stirring motor 19 is fixedly connected to the upper end of the connecting plate 5. The output shaft of the stirring motor 19 movably passes through the connecting plate 5 and is fixedly connected to the stirring rod 6. The outer side of the stirring rod 6 is slidably connected to the bucket cover 14. The stirring motor 19 rotates, driving the stirring rod 6 to rotate. The stirring blades 7 are symmetrically arranged in two groups on the left and right sides of the stirring rod 6. Each group of stirring blades 7 has three stirring blades 7 evenly distributed. The end of the scraper 8 away from the stirring rod 6 contacts the inner wall of the mixing tank 3. The distribution of the stirring blades 7 improves the stirring efficiency, and the scraper 8 thoroughly cleans the mixture. To prevent material adhesion, a drain pipe 20 is fixedly connected to the lower end of the mixing tank 3. The drain pipe 20 is connected to the mixing box 1, and a control valve 21 is fixedly connected inside the drain pipe 20. A door 22 is hinged to the right side of the front end of the mixing box 1. The surface of the door 22 is provided with transparent observation windows. A discharge pipe 23 is fixedly connected to the front side of the lower end of the mixing box 1. After the mixture has reacted and been fully prepared, the control valve 21 is opened, and the mixture flows out through the drain pipe 20. The transparent observation windows facilitate monitoring of the filtration effect. The discharge pipe 23 collects lycopene. Open the box door 22 and rotate the filter bucket 1 9 and filter bucket 2 10 in sequence. They are easy to disassemble and assemble, and easy to clean. The lower end of the mixing box 1 is fixedly connected to the rotating motor 24. The output shaft of the rotating motor 24 is threadedly connected to the lower end of the filter bucket 1 9. The mesh of the filter bucket 2 10 is larger than that of the filter bucket 1 9. The inner wall of the filter bucket 1 9 is provided with an activated carbon adsorption layer 25. The rotating motor 24 drives the filter bucket 1 9 to rotate. The activated carbon adsorption layer 25 removes pigments, odors and other impurities in the solution to improve the purity of lycopene.
[0025] During operation, the required tomato raw materials, solvents, and additives are added sequentially to the mixing tank 3. Hot water is injected into the heating sleeve 2. The stirring motor 19 rotates, driving the stirring rod 6 to rotate. The stirring blades 7 rotate and stir. The lifting cylinder 4 drives the stirring rod 6 to move up and down, thoroughly stirring the ingredients at different depths. At the same time, the scraper 8, along with the rotation of the stirring blades 7, thoroughly scrapes the inner wall of the mixing tank 3 to prevent material adhesion. The prepared mixture flows into the filter tank 10 through the drain pipe 20. The rotating motor 24 drives the filter tank 9 and the filter tank 10 to rotate synchronously, generating centrifugal force to perform double filtration of the mixture. The filtered lycopene is collected through the discharge pipe 23.
[0026] Through the above steps, the stirring rod 6 drives the stirring blades 7 and scraper 8 to fully stir at different depths, improving stirring efficiency and mixing effect. The filter barrel 1 9 and filter barrel 2 10 rotate synchronously, generating centrifugal force for double filtration. The filtration accuracy is high, effectively improving the product quality of lycopene and solving the problem that the lycopene production ingredient mixing device is difficult to mix in an all-round and efficient manner, resulting in unstable product quality.
Claims
1. A lycopene production ingredient blending device comprising a blending box (1); characterized in that: Also include stirring rod (6) and filter bucket (9), the upper end of the deployment box (1) is fixedly connected with a heating sleeve bucket (2), the inside of the heating sleeve bucket (2) is fixedly connected with a batching tank (3), the upper end of the deployment box (1) and the right side of the heating sleeve bucket (2) are fixedly connected with a lifting cylinder (4), the output end of the lifting cylinder (4) is fixedly connected with a connecting plate (5), the lower end of the connecting plate (5) is rotatably connected with a stirring rod (6), the lower end of the stirring rod (6) is fixedly connected with a stirring blade (7) outside, the end of the stirring blade (7) away from the stirring rod (6) is fixedly connected with a scraper (8), the inside of the deployment box (1) is rotatably connected with a filter bucket (9), the upper end of the inner wall of the filter bucket (9) is threadedly connected with a filter bucket (10).
2. A lycopene production ingredient formulation device according to claim 1, characterized in that: The inside of the heating sleeve bucket (2) is provided with a heating cavity (11), the upper side of the left end of the heating sleeve bucket (2) is fixedly connected with a hot water pipe (12), and the lower side of the right end of the heating sleeve bucket (2) is fixedly connected with a drain pipe (13).
3. A lycopene production ingredient formulation device according to claim 1, characterized in that: The upper end of the batching tank (3) is provided with a bucket cover (14), the front side of the upper end of the bucket cover (14) is fixedly connected with a metering pump (15), the upper end of the metering pump (15) is fixedly connected with a raw material feeding pipe (16), the upper end of the bucket cover (14) is fixedly connected with an auxiliary agent bottle (17), and the lower end of the auxiliary agent bottle (17) is provided with a flux valve (18).
4. A lycopene production ingredient formulation device according to claim 1, characterized in that: The upper end of the connecting plate (5) is fixedly connected with a stirring motor (19), the output shaft of the stirring motor (19) is movably penetrated through the connecting plate (5) and fixedly connected with the stirring rod (6), and the outer side of the stirring rod (6) is slidably connected with the bucket cover (14).
5. A lycopene production ingredient formulation device according to claim 1, characterized in that: The stirring blades (7) are symmetrically arranged on the left and right sides of the stirring rod (6) and are divided into two groups, each group of stirring blades (7) is equidistantly distributed by three, and the end of the scraper (8) away from the stirring rod (6) is in contact with the inner wall of the batching tank (3).
6. A lycopene production ingredient formulation device according to claim 1, characterized in that: The lower end of the batching tank (3) is fixedly connected with a liquid discharge pipe (20), the liquid discharge pipe (20) is in communication with the deployment box (1), the inside of the liquid discharge pipe (20) is fixedly connected with a control valve (21), the right side of the front end of the deployment box (1) is hingedly connected with a box door (22), the surface of the box door (22) is provided with a transparent observation window, and the front side of the lower end of the deployment box (1) is fixedly connected with a discharge pipe (23).
7. A lycopene production ingredient formulation device according to claim 1, characterized in that: The lower end of the deployment box (1) is fixedly connected with a rotating motor (24), the output shaft of the rotating motor (24) is threadedly connected with the lower end of the filter bucket (9), the mesh of the filter bucket (10) is larger than that of the filter bucket (9), and the inner wall of the filter bucket (9) is provided with an activated carbon adsorption layer (25).