Multi-station workpiece bending device

Abstract

The utility model discloses a multi-station workpiece bending device, which belongs to the technical field of steel pipe workpiece processing and comprises a case, a bending mechanism and a cutting mechanism. The bending mechanism and the cutting mechanism are both arranged on the top of the machine box. The bending mechanism comprises a leaning disc, two symmetrical arm plates fixed to the outer wall of the leaning disc and a pull block fixed between the two arm plates, and an arc-shaped pipe groove is formed in the outer wall of the leaning disc in a circumferential shape. The cutting mechanism comprises a mounting base, a supporting plate slidably connected to the top of the mounting base, a laser cutting head fixed to the outer wall of the supporting plate and a stabilizing block. Two working procedure positions of the bending mechanism and the cutting mechanism are integrated on the top of the machine box, steel pipes can be rapidly cut and bent, continuous reciprocating production and machining can be achieved, efficiency is improved, and the steel pipe bending machine is suitable for machining of large-batch steel pipe workpieces.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe workpiece processing technology, specifically a multi-station workpiece bending device. Background Technology

[0002] In industries such as automobile manufacturing and machinery equipment, bent steel pipes are indispensable. For example, automobile exhaust pipes require a bent design to fit the vehicle body structure, and the bending method is generally to use a bending device for cold bending.

[0003] During the pipe bending process, personnel need to first use cutting equipment to cut the long steel pipe into sections of the required length, and then transfer them into the bending device for bending. The complicated steps result in low production efficiency and are not suitable for mass production.

[0004] Based on this, the present invention designs a multi-station workpiece bending device to solve the above problems. Summary of the Invention

[0005] The purpose of this utility model is to provide a multi-station workpiece bending device to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-station workpiece bending device, comprising: a housing, a bending mechanism, and a cutting mechanism; the bending mechanism and the cutting mechanism are both located on the top of the housing;

[0007] The bending mechanism includes a back plate, two symmetrical arm plates fixed to the outer wall of the back plate, and a pull block fixed between the two arm plates. The outer wall of the back plate is provided with an arc-shaped tube groove in a circular shape.

[0008] The cutting mechanism includes a mounting base, a support plate slidably connected to the top of the mounting base, a laser cutting head fixed to the outer wall of the support plate, and a stabilizing block;

[0009] The outer walls of the pull block and the stabilizing block are provided with aligned tube insertion holes.

[0010] Preferably, the top of the chassis has multiple rows of adjusting screw holes, and the mounting base is locked with a limit bolt between the adjusting screw holes of the chassis.

[0011] Preferably, a servo motor is fixed inside the chassis, and one end of the servo motor drive shaft is fixed to the bottom of the back plate.

[0012] Preferably, a servo electric cylinder is fixed to the top of the mounting base, and one end of the telescopic shaft of the servo electric cylinder is fixed to the outer wall of the support plate.

[0013] Preferably, the laser cutting head emitter is positioned vertically downwards between the stabilizing block and the pulling block.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] Firstly, the top of the chassis integrates two workstations: a bending mechanism and a cutting mechanism. This allows for rapid cutting and bending of steel pipes, enabling continuous reciprocating production and improving efficiency, making it suitable for processing large quantities of steel pipe workpieces.

[0016] Secondly, the mounting base can be moved by adjusting the screw holes corresponding to the insertion holes of the mounting base. After selecting the position, tighten the limit bolts to adjust the position of the laser cutting head, which can meet the needs of cutting more steel pipes. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0019] Figure 2 This is a schematic diagram highlighting the internal structure of the chassis in this embodiment;

[0020] Figure 3 This embodiment illustrates the operation of the bending mechanism.

[0021] Figure 4 This is a schematic diagram highlighting the support plate structure in this embodiment.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Chassis; 2. Servo motor; 3. Backing plate; 4. Arc-shaped tube groove; 5. Arm plate; 6. Pull block; 7. Mounting base; 8. Support plate; 9. Servo electric cylinder; 10. Laser cutting head; 11. Adjustment screw hole; 12. Limit bolt; 13. Stabilizing block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4This utility model provides a technical solution: a multi-station workpiece bending device, comprising: a housing 1, a bending mechanism and a cutting mechanism; the bending mechanism and the cutting mechanism are both located on the top of the housing 1;

[0026] The bending mechanism includes a back plate 3, two symmetrical arm plates 5 fixed to the outer wall of the back plate 3, and a pull block 6 fixed between the two arm plates 5. The outer wall of the back plate 3 is provided with an arc-shaped tube groove 4 in a circular shape.

[0027] The cutting mechanism includes a mounting base 7, a support plate 8 slidably connected to the top of the mounting base 7, a laser cutting head 10 fixed to the outer wall of the support plate 8, and a stabilizing block 13;

[0028] The outer walls of the pull block 6 and the stabilizing block 13 are provided with aligned tube insertion holes;

[0029] The top of the chassis 1 integrates two workstations: a bending mechanism and a cutting mechanism. This allows for rapid cutting and bending of steel pipes. In the bending mechanism, the arc-shaped pipe groove 4 of the plate 3 corresponds to half of the pipe insertion hole of the pull block 6 and the stabilizing block 13. These can work together to process one type of steel pipe simultaneously. In the cutting mechanism, the laser cutting head 10 is mainly mounted on the support plate 8 of the mounting base 7. The laser cutting head 10 is connected to an external laser generator for operation. The support plate 8 can be moved horizontally on the top of the mounting base 7 to assist the laser cutting head 10 in cutting the steel pipe.

[0030] More preferably, multiple rows of adjusting screw holes 11 are sequentially opened on the top of the chassis 1, and the mounting base 7 is locked with the adjusting screw holes 11 of the chassis 1 by a limit bolt 12;

[0031] The outer wall of the mounting base 7 has a socket for the limit bolt 12 to be inserted. After the limit bolt 12 is removed, it can be moved to the top of the machine housing 1 so that the socket of the mounting base 7 corresponds to the adjustment screw hole 11, thereby adjusting the position of the laser cutting head 10 to meet the needs of cutting more steel pipes.

[0032] More preferably, a servo motor 2 is fixed inside the chassis 1, and one end of the drive shaft of the servo motor 2 is fixed to the bottom of the back plate 3;

[0033] The rotation of the support plate 3 is controlled by the servo motor 2. The servo motor 2 controls the rotation of the support plate 3 to assist in the bending operation of the steel pipe.

[0034] A further preferred embodiment has a servo cylinder 9 fixed to the top of the mounting base 7, and one end of the telescopic shaft of the servo cylinder 9 is fixed to the outer wall of the support plate 8;

[0035] The movement of the support plate 8 and the laser cutting head 10 is assisted by the servo electric cylinder 9 to perform the translational cutting operation of the steel pipe.

[0036] More preferably, the laser cutting head 10 is positioned vertically downwards between the stabilizing block 13 and the pulling block 6;

[0037] The position of the laser cutting head 10 facilitates the removal of the cut and bent steel pipe by personnel, ensuring that the stabilizing block 13 does not interfere with the removal of the steel pipe.

[0038] One specific application of this embodiment is as follows: This equipment can be used with a servo pipe feeder for steel pipes. The pipe feeder inserts one end of a long steel pipe through the pipe insertion hole of the stabilizing block 13, along the arc-shaped pipe groove 4 of the backing plate 3, and then through the pull block 6. The servo motor 2 controls the backing plate 3 to rotate. As the backing plate 3 rotates, the two arm plates 5 simultaneously drive the pull block 6 to rotate around the backing plate 3. With the delivery of the pipe feeder, one end of the steel pipe is bent after passing through the backing plate 3. After bending to the required degree, the servo electric cylinder 9 controls the support plate 8 to move back and forth, causing the laser cutting head 10 to move horizontally toward the steel pipe to emit a laser for cutting, thus completing the rapid segmentation and bending of the steel pipe. After the segmented and bent steel pipe is removed, the backing plate 3 and the pull block 6 are reset. At this time, the pipe feeder can continue to push the uncut and unbent steel pipe for further processing.

[0039] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station workpiece bending apparatus, characterized by, Include: Machine case (1), bending mechanism and cutting mechanism; The bending mechanism and the cutting mechanism are both arranged on the top of the machine case (1); The bending mechanism includes a backrest (3), two arm plates (5) fixed on the outer wall of the backrest (3) in symmetry, a pull block (6) fixed between the two arm plates (5), and an arc-shaped pipe groove (4) is arranged on the outer wall of the backrest (3) in a circumferential manner; The cutting mechanism includes a mounting seat (7), a support plate (8) slidingly connected to the top of the mounting seat (7), a laser cutting head (10) and a stabilizing block (13) fixed on the outer wall of the support plate (8); The outer wall of the pull block (6) and the stabilizing block (13) is provided with a pipe insertion hole aligned with each other.

2. The multi-station workpiece bending apparatus of claim 1, wherein: A plurality of adjusting screw holes (11) are sequentially arranged on the top of the machine case (1), and a limiting bolt (12) is locked between the mounting seat (7) and the adjusting screw hole (11) of the machine case (1).

3. The multi-station workpiece bending apparatus of claim 1, wherein: The machine case (1) is fixed with a servo motor (2), and one end of the driving shaft of the servo motor (2) is fixed to the bottom of the backrest (3).

4. The multi-station workpiece bending apparatus of claim 1, wherein: The top of the mounting seat (7) is fixed with a servo cylinder (9), and one end of the telescopic shaft of the servo cylinder (9) is fixed to the outer wall of the support plate (8).

5. The multi-station workpiece bending apparatus of claim 1, wherein: The emitting end of the laser cutting head (10) is vertically downward between the stabilizing block (13) and the pull block (6).

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