Adjusting disc for gear milling machining clamping

By introducing lubrication and rotation adjustment components into the adjustment disc for gear milling clamping, the wear and accuracy problems caused by position adjustment are solved, achieving efficient and precise gear milling.

CN224058854UActive Publication Date: 2026-03-31FREEWON CHINA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the existing gear milling process, wear caused by position adjustment affects machining accuracy and positional offset, resulting in uneven gear grooves and affecting subsequent use accuracy.

Method used

An adjustment disc for clamping gear milling is designed, comprising a lubrication adjustment component and a rotation adjustment component. The lubrication adjustment component applies oil during the adjustment process, while the rotation adjustment component is pre-positioned and fixed via a threaded adjustment rod and a perforated turntable, thereby improving the convenience and accuracy of adjustment.

Benefits of technology

By using lubrication and precise positioning, wear during the adjustment process is reduced, machining accuracy and efficiency are improved, and the accuracy of the milled gear position is ensured.

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Abstract

The utility model relates to the technical field of gear milling, in particular to an adjusting disc for gear milling clamping, which mainly comprises a mounting connecting rod, a side protecting plate is connected to the outer side of the mounting connecting rod, a guide adjusting rod is connected to the top end of the inner side of the side protecting plate, and a non-standard gear body is arranged at the bottom end of the mounting connecting rod. The lubricating adjusting assembly comprises an adjusting seat, an elastic connecting piece is arranged on one side of the adjusting seat, an oil contact pipe is arranged on the inner side of the adjusting seat, the rotating adjusting assembly comprises a threaded adjusting rod, and the outer side of the threaded adjusting rod is connected with an inner rotating positioning block. According to the adjusting disc for gear milling machining clamping, in the moving process of the adjusting base, an oil contact pipe storing lubricating oil is arranged in the adjusting base, the position of an extrusion pipe is pushed to deviate along with moving, the oil contact pipe is extruded, the position, moving on the outer side of a moving sliding rod, of the adjusting base is oiled, and the moving lubricating effect is improved; and the machining precision is prevented from being affected by abrasion generated by long-time adjustment.
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Description

Technical Field

[0001] This utility model relates to the field of gear milling technology, specifically to an adjusting disc for clamping gear milling. Background Technology

[0002] A non-standard gear milling machine is a machine tool specifically designed for processing non-standard gears (such as gears with special tooth profiles, modified gears, and non-circular gears). Unlike standard gear processing equipment (such as gear hobbing machines and gear shaping machines), non-standard gear milling machines can employ specialized profile technology to meet the processing requirements of complex tooth profiles. When processing gears, an adjustment disc is required for adjusting and positioning the processing position.

[0003] In the current gear milling process, it is necessary to adjust the different machining positions of the milled teeth to process different tooth grooves. During the adjustment process, back-and-forth friction can easily cause wear on the connecting parts, resulting in greater friction in subsequent adjustment processes. This means that the adjustment accuracy will also be affected. There will be a certain offset between the milled teeth and the gear groove, resulting in uneven machining of each tooth groove of the gear, which will affect the accurate use in the future. This needs to be optimized and improved. Utility Model Content

[0004] The purpose of this invention is to provide an adjusting disc for clamping gear milling, in order to solve the problem mentioned in the background art that long-term position adjustment, without protective measures, can easily affect the accuracy of the equipment in subsequent use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjusting disc for clamping gear milling, comprising: a mounting connecting rod, a side guard plate connected to the outer side of the mounting connecting rod, and a guide adjusting rod connected to the top inner side of the side guard plate; a non-standard gear body provided at the bottom end of the mounting connecting rod; and further comprising a lubrication adjusting component and a rotation adjusting component.

[0006] The lubrication adjustment component is located on the outside of the guide adjustment rod. The lubrication adjustment component includes an adjustment seat, an elastic connector on one side of the adjustment seat, and an oil contact pipe on the inner side of the adjustment seat. The lubrication adjustment component is used for lubrication adjustment of the sliding contact position of the adjustment seat. The rotation adjustment component is located at the top of the guide adjustment rod. The rotation adjustment component includes a threaded adjustment rod, an inner rotation positioning block connected to the outside of the threaded adjustment rod, and a perforated turntable connected to the outside of the inner rotation positioning block. The rotation adjustment component is used for adjusting the milling position.

[0007] Preferably, a guide slider is connected to the outer side of the guide adjusting rod, and a movable slide rod is connected to the inner side of the guide slider.

[0008] Preferably, the adjusting seat is located at the middle of the outer side of the movable slide rod, and an oil contact pipe is provided on the inner side of the adjusting seat.

[0009] Preferably, the elastic connector is disposed at one end of the outer side of the movable slide bar, and a push-press tube is connected to the inner side of the elastic connector.

[0010] Preferably, the threaded adjusting rod is connected to the top of the guide slider, and a perforated turntable is provided on one side of the threaded adjusting rod, with a positioning screw connected to the inner side of the perforated turntable.

[0011] Preferably, a connector is connected to one side of the perforated turntable, and a throttle handle is connected to one side of the connector.

[0012] Preferably, a fixed connecting block is provided on the outer side of the threaded adjusting rod, and an inner rotating positioning block is connected to one side of the threaded adjusting rod.

[0013] Preferably, an elastic connecting rod is connected to the inner side of the fixed connecting block, and an outer clamping plate is connected to one side of the elastic connecting rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention features an oil-contact pipe containing lubricating oil inside the adjusting seat during its movement. As the adjusting seat moves, the position of the pushing and squeezing pipe shifts, squeezing the oil-contact pipe and applying oil to the position where the adjusting seat moves on the outside of the sliding rod. This improves the lubrication effect of the movement and avoids wear caused by long-term adjustment that could affect processing accuracy.

[0016] When adjusting the adjusting seat, the position is adjusted by rotating the threaded adjusting rod. The threaded adjusting rod is gripped and adjusted by the handle on the outside of the perforated turntable. When installing the perforated turntable, it is pre-positioned by rotating and snapping, and then fixed, which improves the efficiency of disassembly and assembly, ensures the convenience of adjusting the adjusting seat, and avoids affecting the processing efficiency. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the adjusting seat and guide slider of this utility model;

[0019] Figure 3 This is a partial three-dimensional structural diagram of the lubrication adjustment component of this utility model;

[0020] Figure 4 This is a schematic diagram of the partially separated three-dimensional structure of the rotation adjustment component of this utility model;

[0021] Figure 5This is a schematic diagram of the partial separation of the outer card plate and the inner rotating positioning block of this utility model.

[0022] In the diagram: 1. Mounting connecting rod; 2. Side guard plate; 3. Guide adjusting rod; 4. Non-standard gear body; 5. Adjusting seat; 6. Guide slider; 7. Moving slide rod; 8. Threaded adjusting rod; 9. Perforated turntable; 10. Elastic connector; 11. Push extrusion tube; 12. Oil contact tube; 13. Connector; 14. Rotary handle; 15. Positioning screw; 16. Fixed connecting block; 17. Elastic connecting rod; 18. Outer clamping plate; 19. Inner rotating positioning block. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] like Figure 1 - Figure 5 As shown, this application provides an adjusting disc for clamping gear milling, including: a mounting connecting rod 1, a side guard plate 2 connected to the outer side of the mounting connecting rod 1, and a guide adjusting rod 3 connected to the top inner side of the side guard plate 2, and a non-standard gear body 4 provided at the bottom end of the mounting connecting rod 1;

[0026] Specifically, such as Figure 2 As shown, the outer side of the guide adjustment rod 3 is connected to the guide slider 6, and the inner side of the guide slider 6 is connected to the movable slide rod 7. The guide slider 6 is used for adjusting the front and rear positions, and the connection of the movable slide rod 7 facilitates the lateral adjustment of the position of the adjustment seat 5 and controls the processing position of the adjustment seat 5.

[0027] A lubrication adjustment assembly is provided on the outer side of the guide adjustment rod 3. The lubrication adjustment assembly includes an adjustment seat 5. An elastic connector 10 is provided on one side of the adjustment seat 5, and an oil contact pipe 12 is provided on the inner side of the adjustment seat 5. The lubrication adjustment assembly is used for lubrication adjustment of the sliding contact position of the adjustment seat 5.

[0028] Specifically, such as Figure 3As shown, the adjusting seat 5 is located on the outer middle of the movable slide bar 7. The inner side of the adjusting seat 5 is provided with an oil contact pipe 12. The oil contact pipe 12 is made of sponge material and absorbs lubricating oil inside. It is used to draw oil for lubrication adjustment in conjunction with the squeezing of the squeezing pipe 11.

[0029] Specifically, such as Figure 3 As shown, the elastic connector 10 is located at one end of the outer side of the movable slide bar 7, and the inner side of the elastic connector 10 is connected to the push extrusion tube 11. When the adjusting seat 5 moves left and right, it will drive the elastic connector 10 to extrude the push extrusion tube 11.

[0030] The top of the guide adjusting rod 3 is provided with a rotation adjusting component, which includes a threaded adjusting rod 8, and an inner rotating positioning block 19 is connected to the outer side of the threaded adjusting rod 8. A perforated turntable 9 is connected to the outer side of the inner rotating positioning block 19. The rotation adjusting component is used to adjust the position of the milling gear.

[0031] Specifically, such as Figure 4 As shown, the threaded adjusting rod 8 is connected to the top of the guide slider 6, and a perforated turntable 9 is provided on one side of the threaded adjusting rod 8. A positioning screw 15 is connected to the inner side of the perforated turntable 9. After the perforated turntable 9 is pre-positioned, it is positioned and installed by the positioning screw 15.

[0032] Specifically, such as Figure 4 As shown, a connector 13 is connected to one side of the perforated turntable 9, and a handle 14 is connected to one side of the connector 13. The connector 13 and the handle 14 are threaded together, which facilitates the disassembly and assembly of the handle 14.

[0033] Specifically, such as Figure 5 As shown, a fixed connecting block 16 is provided on the outer side of the threaded adjusting rod 8, and an inner rotating positioning block 19 is connected to one side of the threaded adjusting rod 8. An elastic connecting rod 17 is connected to the inner side of the fixed connecting block 16, and an outer clamping plate 18 is connected to one side of the elastic connecting rod 17. Through the connection of the inner rotating positioning block 19 and the outer clamping plate 18, they are respectively clamped at the front and rear ends of the perforated turntable 9, which facilitates the pre-positioning of the perforated turntable 9.

[0034] In this embodiment: During the movement of the adjusting seat 5, an oil contact tube 12 containing lubricating oil is provided inside. As the seat moves, the position of the pushing extrusion tube 11 shifts, extruding the oil contact tube 12 and allowing the adjusting seat 5 to be oiled at the position where it moves outside the sliding rod 7, thereby improving the lubrication effect of the movement. When adjusting the position of the adjusting seat 5, the position is adjusted by rotating the threaded adjusting rod 8. The threaded adjusting rod 8 is gripped and adjusted by the handle 14 on the outside of the perforated turntable 9. When installing the perforated turntable 9, it is pre-positioned by rotating and snapping, and then fixed, thereby improving the efficiency of disassembly and adjustment.

[0035] Specifically, this solution involves the following steps: When milling the non-standard gear body 4, positioning is achieved by adjusting the positions of the connecting rod 1 and the side guard plate 2. During movement, the guide slider 6 slides inside the guide adjusting rod 3 to adjust the lateral position of the adjusting seat 5. The adjusting seat 5 slides outside the moving slide rod 7 to adjust the longitudinal position of the adjusting seat 5. When the adjusting seat 5 moves left and right, it drives the elastic connecting piece 10 to squeeze and push the extrusion tube 11. The oil contact tube 12 is made of sponge material and contains lubricating oil. It works in conjunction with the squeezing of the extrusion tube 11 to draw oil for lubrication adjustment. Then, during rotation adjustment... First, the threaded adjusting rod 8 and the perforated turntable 9 need to be assembled to facilitate the rotation adjustment of the handle 14. This controls the rotation of the threaded adjusting rod 8, thereby controlling the position of the adjusting seat 5. The outer side of the threaded adjusting rod 8 passes through the middle of the perforated turntable 9 through a combination of the outer clamping plate 18 and the inner rotating positioning block 19. Then, the perforated turntable 9 rotates 90 degrees. At this time, the outer clamping plate 18 slides backward under the connection of the elastic connecting rod 17 and is locked at the rear end of the perforated turntable 9. The inner rotating positioning block 19 is positioned at the front end of the perforated turntable 9. Finally, it is installed and fixed by the positioning screw 15 to improve the efficiency of rotation adjustment and improve the machining accuracy.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A gashing chucking adjustment disc comprising: The utility model discloses a connecting rod (1) is installed, the outer side of connecting rod (1) is connected with side guard board (2), and the inner side top end of side guard board (2) is connected with guide adjusting rod (3), the bottom of connecting rod (1) is provided with non-standard gear body (4), it is characterized by further include: Lubrication adjusting assembly is arranged at the outer side of guide adjusting rod (3), and the lubrication adjusting assembly includes adjusting seat (5), one side of adjusting seat (5) is provided with elastic connecting piece (10), and the inner side of adjusting seat (5) is provided with touch oil pipe (12), and the lubrication adjusting assembly is used for the lubrication adjustment of adjusting seat (5) sliding contact position; Rotary adjusting assembly is arranged at the top of guide adjusting rod (3), and the rotary adjusting assembly includes threaded adjusting rod (8), and the outer side of threaded adjusting rod (8) is connected with inner rotary positioning block (19), the outer side of inner rotary positioning block (19) is connected with hole rotating disc (9), and the rotary adjusting assembly is used for the adjustment of gear milling position.

2. The adjusting disc for clamping in gear milling according to claim 1, wherein, The outer side of guide adjusting rod (3) is connected with guide sliding block (6), and the inner side of guide sliding block (6) is connected with movable sliding rod (7).

3. A gage disc for clamping of a cutter during machining according to claim 2, characterized in that Adjusting seat (5) is arranged at the outer side middle part of movable sliding rod (7), and the inner side of adjusting seat (5) is provided with touch oil pipe (12).

4. The adjusting disc for clamping in gear milling according to claim 2, wherein, Elastic connecting piece (10) is arranged at one end of the outer side of movable sliding rod (7), and the inner side of elastic connecting piece (10) is connected with push extrusion pipe (11).

5. The adjusting disc for clamping in gear milling according to claim 2, wherein, Threaded adjusting rod (8) is connected at the top of guide sliding block (6), and one side of threaded adjusting rod (8) is provided with hole rotating disc (9), and the inner side of hole rotating disc (9) is connected with positioning screw (15).

6. A gage disc for clamping a cutter during machining according to claim 5, wherein, One side of hole rotating disc (9) is connected with connecting head (13), and one side of connecting head (13) is connected with rotating handle (14).

7. The adjusting disc for clamping of a gear milling process according to claim 5, characterized in that, The outer side of threaded adjusting rod (8) is provided with fixed connecting block (16), and one side of threaded adjusting rod (8) is connected with inner rotary positioning block (19).

8. The adjusting disc for clamping in gear milling according to claim 7, wherein The inner side of fixed connecting block (16) is connected with elastic connecting rod (17), and one side of elastic connecting rod (17) is connected with outer clamping plate (18).