Integrated sewage treatment energy-saving aeration diffuser

Abstract

The utility model relates to the technical field of aeration diffusers, and discloses an integrated sewage treatment energy-saving aeration diffuser which comprises an aeration pipe, a gas conveying pipe, a gas inlet pipe and a gas outlet pipe, and the protective shell is arranged at the top end of the gas conveying pipe, a disc type diffusion plate is arranged on the upper surface of the protective shell, a positioning frame is arranged above the disc type diffusion plate and is of an annular design, and threaded rods are evenly distributed on the upper surface of the positioning frame. The positioning frame can be disassembled by taking out the threaded rod, so that the disc-type diffusion plate can be disassembled, and the disc-type diffusion plate is convenient to clean and replace; the additionally-arranged air pump can pump air in the aeration pipe into the air inlet pipe, so that an air storage tank does not need to be additionally arranged, the cost is saved, meanwhile, the blowback frame can inject the air into the blowback nozzle to cover all micropores of the disc type diffusion plate, impurities in the micropores of the disc type diffusion plate can be blown out, and the diffusion effect of the disc type diffusion plate is improved.

Description

Technical Field

[0001] This utility model relates to the field of aeration diffuser technology, specifically an integrated wastewater treatment energy-saving aeration diffuser. Background Technology

[0002] Aeration diffusers are key components in wastewater treatment processes, enabling water oxygenation and improving biochemical treatment efficiency. They are widely used in integrated wastewater treatment equipment, and their aeration uniformity, operational stability, and energy consumption directly impact the overall treatment effect and operating costs. Current industry research on the structural design and energy-saving optimization of aeration diffusers focuses primarily on gas delivery, bubble diffusion, and pipeline control, aiming to reduce equipment energy consumption, extend service life, and ensure the stability of aeration diffusion.

[0003] Traditional aeration diffusers mostly use a fixed installation structure for the diffuser plates, which is cumbersome to install and remove. After long-term use, impurities easily accumulate on the surface and micropores of the diffuser plates, making them difficult to clean and replace, thus affecting the aeration and diffusion effect. At the same time, existing aeration devices mostly rely on a fixed-opening air supply structure, which cannot adjust the air supply in real time according to changes in pipeline pressure, easily leading to unstable air supply or high energy consumption. Furthermore, some aeration structures with backflushing functions require additional air storage devices, which not only increases equipment costs and installation space, but also makes it difficult for the backflushing airflow to fully cover the micropore area of ​​the diffuser plate, easily causing local blockage and a decrease in diffusion efficiency. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an integrated energy-saving aeration diffuser for wastewater treatment, which solves the problems mentioned in the background art, such as the difficulty in cleaning and replacing the diffuser, which affects the aeration and diffusion effect, and the difficulty for the backflushing airflow to fully cover the microporous area of ​​the diffuser plate, which easily leads to a decrease in diffusion efficiency due to local blockage.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an integrated wastewater treatment energy-saving aeration diffuser, comprising:

[0008] An aeration pipe is provided with an air delivery pipe on its upper surface. A pressure sensor is installed on the surface of the air delivery pipe. A flow regulating valve is provided on the upper part of the surface of the air delivery pipe. A check valve is installed in the inner cavity of the air delivery pipe.

[0009] A protective shell is installed at the top of the gas pipeline. The upper surface of the protective shell is provided with a disc-shaped diffuser plate. A positioning frame is provided above the disc-shaped diffuser plate. The positioning frame is a ring design. Threaded rods are evenly distributed on the upper surface of the positioning frame.

[0010] A connecting pipe is installed above the aeration pipe. An air pump is installed at the outlet end of the connecting pipe. An air inlet pipe is provided at the outlet end of the air pump. A back-blowing frame is installed at the outlet end of the air inlet pipe. The back-blowing frame is a ring design and is located inside the protective shell. A first back-blowing nozzle is evenly distributed on the upper surface of the back-blowing frame. A second back-blowing nozzle is evenly distributed along the edge of the upper surface of the back-blowing frame. A third back-blowing nozzle is evenly distributed on the inner wall of the back-blowing frame. Both the second and third back-blowing nozzles are inclined.

[0011] Preferably, a first flange is installed at the air inlet end of the air supply pipe, and a second flange is installed on the upper surface of the aeration pipe at a position corresponding to the first flange. The first flange and the second flange are used to connect the air supply pipe and the aeration pipe.

[0012] Preferably, a third flange is installed at the air inlet end of the connecting pipe, and a fourth flange is installed at the opening on the upper surface of the aeration pipe. The third flange and the fourth flange are used to connect the connecting pipe and the aeration pipe.

[0013] Preferably, a fifth flange is installed at both the outlet end of the air pump and the inlet end of the air inlet pipe. A pressure reducing valve is installed on the surface of the air inlet pipe, and a pressure sensor is also installed on the inner wall of the pressure reducing valve. The pressure reducing valve can control the backflush pressure according to the pressure detected by the pressure sensor.

[0014] Preferably, sealing rings are installed between the first flange and the second flange, and between the third flange and the fourth flange, so that the sealing rings can seal the connection between the first flange and the second flange, and between the third flange and the fourth flange.

[0015] Preferably, a sealing ring is installed at the bottom of the disc-shaped diffuser plate, and a sealing groove is provided on the upper surface of the protective shell. Inserting the sealing ring into the sealing groove can seal the connection between the disc-shaped diffuser plate and the protective shell. Beneficial effects

[0016] Compared with the prior art, this utility model provides an integrated energy-saving aeration diffuser for sewage treatment, which has the following beneficial effects:

[0017] 1. This integrated wastewater treatment energy-saving aerator diffuser can compress the disc diffuser plate through the positioning frame, and fix the positioning frame to the surface of the protective shell through the threaded rod, which can install the disc diffuser plate. By removing the threaded rod, the positioning frame can be disassembled, thereby disassembling the disc diffuser plate, which facilitates the cleaning and replacement of the disc diffuser plate.

[0018] 2. This integrated wastewater treatment energy-saving aerator diffuser is equipped with a pressure sensor to monitor the pressure in the gas channel in real time. Based on the pressure signal fed back by the pressure sensor, the opening of the flow regulating valve is automatically adjusted to achieve stable gas supply and energy-saving operation. The added air pump can draw gas from the aeration pipe into the air inlet pipe, thus eliminating the need for an external air storage tank and saving costs. At the same time, the backflush frame injects gas into the backflush nozzles. Through the first, second, and third backflush nozzles, the gas can be evenly sprayed out, covering all the micropores of the disc diffuser plate. This can blow out impurities in the micropores of the disc diffuser plate, prevent the disc diffuser plate from becoming blocked, and improve the diffusion effect of the disc diffuser plate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the aeration pipe structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the installation structure of the disc-type diffuser plate of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the back-blowing frame of this utility model;

[0022] Figure 4 This is an exploded perspective view of the protective shell of this utility model;

[0023] Figure 5 This is a schematic diagram of the gas transmission pipe of this utility model;

[0024] Figure 6 This is a schematic diagram of the aeration pipe of this utility model.

[0025] In the diagram: 1. Aeration pipe; 2. Air supply pipe; 3. Pressure sensor; 4. Flow regulating valve; 5. Check valve; 6. Protective shell; 7. Disc diffuser plate; 8. Positioning frame; 9. Threaded rod; 10. Connecting pipe; 11. Air pump; 12. Air inlet pipe; 13. Backflush frame; 14. First backflush nozzle; 15. Second backflush nozzle; 16. Third backflush nozzle; 17. First flange; 18. Second flange; 19. Third flange; 20. Fourth flange; 21. Fifth flange; 22. Pressure reducing valve; 23. Sealing ring; 24. Sealing ring; 25. Sealing groove. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a technical solution: an integrated energy-saving aeration diffuser for wastewater treatment. Please refer to [link / reference]. Figure 1 It includes an aeration pipe 1, and an air delivery pipe 2 is provided on the upper surface of the aeration pipe 1. Please refer to [link / reference]. Figure 5 A pressure sensor 3 is installed on the surface of the gas pipe 2, a flow regulating valve 4 is provided on the upper part of the surface of the gas pipe 2, and a check valve 5 is installed in the inner cavity of the gas pipe 2.

[0028] Pressure sensor 3 is used to monitor the pressure in the gas channel in real time. The opening of flow regulating valve 4 is automatically adjusted according to the pressure signal fed back by pressure sensor 3 to achieve stable gas supply and energy-saving operation. The check valve 5 can prevent gas backflow.

[0029] Please see Figure 1 The protective shell 6 is located at the top of the gas transmission pipe 2. A disc-shaped diffuser plate 7 is provided on the upper surface of the protective shell 6. A positioning frame 8 is located above the disc-shaped diffuser plate 7. The positioning frame 8 has a ring-shaped design. Please refer to [link / reference]. Figure 4 The upper surface of the positioning frame 8 is evenly provided with threaded rods 9;

[0030] The positioning frame 8 can compress the disc diffuser plate 7. The positioning frame 8 is fixed to the surface of the protective shell 6 by the threaded rod 9, which can be used to install the disc diffuser plate 7. The positioning frame 8 can be disassembled by removing the threaded rod 9, which can then be used to disassemble the disc diffuser plate 7, making it convenient to clean and replace the disc diffuser plate 7.

[0031] Please see Figure 1 Connecting pipe 10 is located above aeration pipe 1. Please refer to [link / reference]. Figure 2 An air pump 11 is installed at the outlet end of the connecting pipe 10, and an air inlet pipe 12 is provided at the outlet end of the air pump 11. Please refer to [link / reference]. Figure 3 The air outlet of the air inlet pipe 12 is equipped with a back-blowing frame 13. The back-blowing frame 13 is a ring-shaped design and is located inside the protective shell 6. The upper surface of the back-blowing frame 13 is evenly distributed with first back-blowing nozzles 14, the upper surface edge of the back-blowing frame 13 is evenly distributed with second back-blowing nozzles 15, and the inner wall of the back-blowing frame 13 is evenly distributed with third back-blowing nozzles 16. Both the second back-blowing nozzles 15 and the third back-blowing nozzles 16 are inclined designs.

[0032] Starting the air pump 11 draws the gas from the aeration pipe 1 into the air inlet pipe 12, eliminating the need for an external air storage tank and saving costs. At the same time, the backflush frame 13 injects the gas into the backflush nozzles. Through the first backflush nozzle 14, the second backflush nozzle 15, and the third backflush nozzle 16, the gas can be sprayed out evenly, covering all the micropores of the disc diffuser plate 7. This blows out impurities from the micropores of the disc diffuser plate 7, preventing the disc diffuser plate 7 from becoming clogged and improving the diffusion effect of the disc diffuser plate 7.

[0033] Please see Figure 2 The inlet end of the gas pipeline 2 is equipped with a first flange 17. Please refer to [link / reference]. Figure 6 A second flange 18 is installed on the upper surface of the aeration pipe 1 at a position corresponding to the first flange 17. The first flange 17 and the second flange 18 are used to connect the air supply pipe 2 to the aeration pipe 1.

[0034] Please see Figure 3 The air inlet end of the connecting pipe 10 is equipped with a third flange 19. Please refer to [link / reference]. Figure 6 The upper surface of the aeration pipe 1 is open and a fourth flange 20 is installed. The third flange 19 and the fourth flange 20 are used to connect the connecting pipe 10 to the aeration pipe 1.

[0035] Please see Figure 3 The air pump 11 has a fifth flange 21 installed at the outlet end and the air inlet pipe 12 at the inlet end. The surface of the air inlet pipe 12 is equipped with a pressure reducing valve 22, and the inner wall of the pressure reducing valve 22 is also equipped with a pressure sensor 3. The pressure reducing valve 22 can control the backflush pressure according to the pressure detected by the pressure sensor 3.

[0036] Please see Figure 6 A sealing ring 23 is installed between the first flange 17 and the second flange 18, and between the third flange 19 and the fourth flange 20. The sealing ring 23 can seal the space between the first flange 17 and the second flange 18, and between the third flange 19 and the fourth flange 20.

[0037] Please see Figure 4 A sealing ring 24 is installed at the bottom of the disc diffuser plate 7, and a sealing groove 25 is provided on the upper surface of the protective shell 6. The sealing ring 24 is inserted into the sealing groove 25 to seal the connection between the disc diffuser plate 7 and the protective shell 6.

[0038] In operation, this solution works as follows: First, the positioning frame 8 compresses the disc diffuser plate 7. The threaded rod 9 secures the positioning frame 8 to the surface of the protective shell 6, allowing for the installation of the disc diffuser plate 7. Removing the threaded rod 9 allows for the disassembly of the positioning frame 8, thus facilitating the removal of the disc diffuser plate 7 for cleaning and replacement. Then, the pressure sensor 3 monitors the pressure within the gas channel in real time. Based on the pressure signal from the pressure sensor 3, the opening of the flow regulating valve 4 is automatically adjusted to ensure gas stability. For efficient supply and energy-saving operation, the check valve 5 prevents backflow of gas. Finally, the air pump 11 draws the gas from the aeration pipe 1 into the air inlet pipe 12, eliminating the need for an external air storage tank and saving costs. At the same time, the backflush frame 13 injects gas into the backflush nozzles. The first backflush nozzle 14, the second backflush nozzle 15, and the third backflush nozzle 16 can evenly spray the gas, covering all the micropores of the disc diffuser plate 7. This blows out impurities from the micropores of the disc diffuser plate 7, preventing blockage and improving the diffusion effect of the disc diffuser plate 7.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated wastewater treatment energy saving aeration diffuser, characterized by, The utility model relates to an aeration pipe (1), the upper surface of aeration pipe (1) is equipped with gas delivery pipe (2), the surface of gas delivery pipe (2) is equipped with pressure sensor (3), the upper portion of the surface of gas delivery pipe (2) is equipped with flow regulating valve (4), the inner chamber of gas delivery pipe (2) is equipped with check valve (5). The protective shell (6) is arranged at the top of the gas delivery pipe (2), the upper surface of the protective shell (6) is provided with a disc diffuser plate (7), the upper surface of the disc diffuser plate (7) is provided with a positioning frame (8), the positioning frame (8) is annularly designed, and the upper surface of the positioning frame (8) is uniformly provided with threaded rods (9). The connecting pipe (10) is arranged above the aeration pipe (1), the gas outlet end of the connecting pipe (10) is provided with a gas pump (11), the gas inlet end of the gas pump (11) is provided with an air inlet pipe (12), the gas outlet end of the air inlet pipe (12) is provided with a back flushing frame (13), the back flushing frame (13) is annularly designed, the back flushing frame (13) is located inside the protective shell (6), the upper surface of the back flushing frame (13) is uniformly provided with first back flushing nozzles (14), the edge of the upper surface of the back flushing frame (13) is uniformly provided with second back flushing nozzles (15), and the inner wall of the back flushing frame (13) is uniformly provided with third back flushing nozzles (16). The gas inlet end of the gas delivery pipe (2) is provided with a first flange (17), and the upper surface of the aeration pipe (1) is provided with a second flange (18) at a position corresponding to the first flange (17).

2. The integrated wastewater treatment energy-efficient aeration diffuser according to claim 1, wherein: The gas inlet end of the connecting pipe (10) is provided with a third flange (19), and the upper surface of the aeration pipe (1) is provided with a fourth flange (20).

3. The integrated wastewater treatment energy-efficient aeration diffuser according to claim 2, wherein: The gas outlet end of the gas pump (11) and the gas inlet end of the air inlet pipe (12) are provided with a fifth flange (21), the surface of the air inlet pipe (12) is provided with a pressure reducing valve (22), and the inner wall of the pressure reducing valve (22) is also provided with a pressure sensor (3).

4. The integrated wastewater treatment energy-efficient aeration diffuser according to claim 3, wherein: The first flange (17) and the second flange (18), the third flange (19) and the fourth flange (20) are provided with a sealing ring (23).

5. The integrated wastewater treatment energy-efficient aeration diffuser according to claim 4, wherein: The bottom of the disc diffuser plate (7) is provided with a sealing ring (24), and the upper surface of the protective shell (6) is provided with a sealing groove (25).

6. The integrated wastewater treatment energy-efficient aeration diffuser according to claim 1, wherein: ​

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