Feeding and discharging mechanism of chip inductor powder pressing machine

Abstract

The utility model relates to the technical field of inductor powder pressing, in particular to a feeding and discharging mechanism of a chip inductor powder pressing machine, which comprises a first feeding module and a second feeding module, the first feeding module comprises a first linear module and a first feeding frame arranged on the first linear module, and the first feeding frame is provided with a first feeding clamp; the second feeding module comprises a second linear module and a second feeding frame mounted on the second linear module, and a second feeding clamp is mounted on the second feeding frame; the transfer station comprises a transfer plate, and a transfer positioning structure used for positioning the inductor module is formed at the top of the transfer plate; inductor modules needing to be filled with powder are fed to the transfer plate of the transfer station one by one through the first feeding module, the inductor modules are positioned through the transfer positioning structure, after filling of the transfer station is completed, the transfer plate can move transversely, the second feeding clamp and the transfer plate can be longitudinally aligned conveniently, and the powder filling efficiency is improved. The inductor modules on the transfer plate are uniformly picked up, transferred and loaded at a time; the efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of inductor powder pressing technology, and in particular to the loading and unloading mechanism of a chip inductor powder pressing machine. Background Technology

[0002] With the gradual practical application of high-speed, high-capacity 5G communication technology and third-generation semiconductor technologies such as GaN, electronic devices are rapidly developing towards miniaturization, high frequency, high integration, multi-functionality, and wearability. This also places new demands on electronic information materials. Soft magnetic materials and devices, essential for electromagnetic conversion, transmission, and the transmission, reception, processing, and recording of information, face significant challenges in terms of high frequency and low power consumption, becoming a key factor limiting the development of next-generation electronic devices. As electronic terminal products continue to develop towards miniaturization, integration, multi-functionality, and high power, traditional through-hole inductors can no longer meet the needs of downstream electronic devices, necessitating the development of new types of power inductors.

[0003] When processing inductors, the inductor modules need to be loaded one by one into the powder filling station. The existing loading mode is to manually load the inductors one by one into the powder filling station, which is inefficient. Utility Model Content

[0004] The purpose of this invention is to provide a feeding and unloading mechanism for a chip inductor powder pressing machine, addressing the shortcomings of existing technologies.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] The loading and unloading mechanism of the chip inductor powder pressing machine includes a first loading module and a second loading module, which are arranged in parallel and spaced apart.

[0007] The first feeding module includes a first linear module and a first feeding rack installed on the first linear module, and the first feeding rack is equipped with a first feeding fixture; the second feeding module includes a second linear module and a second feeding rack installed on the second linear module, and the second feeding rack is equipped with a second feeding fixture.

[0008] A transfer station is provided between the first feeding module and the second feeding module. The transfer station includes a transfer plate. The top of the transfer plate is formed with a transfer positioning structure for positioning the inductor module. The transfer plate can be moved laterally to be aligned longitudinally with the first feeding fixture or the second feeding fixture.

[0009] Furthermore: the first feeding module also includes a first support plate, the first linear module is arranged along the length direction of the first support plate, the first support plate is also arranged with a first support guide rail parallel to the first linear module, the first support guide rail is slidably mounted with a sliding support seat, the sliding support seat is connected to the drive end of the first linear module, and the first feeding rack is connected to the sliding support seat.

[0010] Furthermore: the first feeding fixture includes a first clamping plate arranged horizontally, and a plurality of adsorption modules arranged at intervals are provided at the bottom of the first clamping plate.

[0011] Furthermore, a feeding station is provided between the first feeding module and the second feeding module. The feeding station includes a feeding plate, and a first positioning rod and a second positioning rod are installed on the top of the feeding plate. The first positioning rod and the second positioning rod are arranged at intervals. The first positioning rod and the second positioning rod are used to hold the inductor module.

[0012] Furthermore, a lifting plate capable of vertical movement is installed on the top of the feeding plate. The lifting plate is located between the first positioning rod and the second positioning rod. A bottom lifting cylinder is installed at the bottom of the feeding plate to drive the lifting plate to move up and down.

[0013] Furthermore, the transfer station also includes a transfer support plate for supporting the transfer plate. The transfer support plate is also equipped with a transfer guide rail along its length. The bottom of the transfer plate is formed with a bottom sliding groove that slides with the transfer guide rail. The bottom of the transfer support plate is equipped with a transfer telescopic cylinder that drives the transfer plate to move along the length of the transfer guide rail.

[0014] Furthermore: the second feeding module includes a second support plate, the second linear module is arranged along the length direction of the second support plate, the second support plate is also arranged with a second support guide rail parallel to the second linear module, and a part of the second feeding rack moves along the length direction of the second support guide rail.

[0015] Furthermore, a feeding station is provided between the first feeding module and the second feeding module. The feeding station includes a feeding support plate, which can be longitudinally aligned with the second feeding fixture. The feeding support plate is provided with a feeding positioning structure for positioning the inductor after the powder is pressed.

[0016] Furthermore: the unloading support plate is also slidably mounted with a pusher plate, which is located on top of the unloading support plate. The pusher plate can move laterally to push the inductor located in the unloading positioning structure outward for unloading; the bottom of the unloading support plate is equipped with an unloading telescopic cylinder that drives the pusher plate to move laterally.

[0017] The beneficial effects of this utility model are as follows: the inductor modules that need to be filled with powder are fed one by one to the transfer plate of the transfer station through the first feeding module. The inductor modules are positioned by the transfer positioning structure. After the transfer station is filled, the transfer plate can move laterally, which makes it easy for the second feeding fixture to be aligned longitudinally with the transfer plate, and the inductor modules on the transfer plate are picked up and transferred at one time. There is no need to feed them one by one to the powder pressing station, which greatly improves efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the loading and unloading mechanism.

[0019] Figure 2 This is a schematic diagram of the loading and unloading mechanism from another perspective.

[0020] The reference numerals in the figures include:

[0021] 1-First feeding module,

[0022] 11-First linear module, 12-First support plate, 13-First support guide rail, 14-Sliding support seat

[0023] 15-First loading rack, 16-First clamping plate, 17-Adsorption module,

[0024] 2- Loading station

[0025] 21-Feeding plate, 22-First positioning rod, 23-Second positioning rod, 24-Lifting plate,

[0026] 25- Bottom lifting cylinder

[0027] 3-Transfer workstation

[0028] 31-Transfer plate, 32-Transfer positioning structure, 33-Transfer support plate, 34-Transfer guide rail,

[0029] 35-Bottom sliding groove, 36-Transfer telescopic cylinder,

[0030] 4-Second feeding module

[0031] 41-Second support plate, 42-Second linear module, 43-Second support guide rail, 44-Second loading rack,

[0032] 45-Second loading fixture, 46-Unloading station, 47-Unloading support plate, 48-Unloading positioning structure,

[0033] 49 - Pusher plate, 50 - Discharge telescopic cylinder. Detailed Implementation

[0034] The present invention will now be described in detail with reference to the accompanying drawings.

[0035] like Figure 1-2 As shown, the loading and unloading mechanism of the chip inductor powder pressing machine includes a first loading module 1 and a second loading module 4. The first loading module 1 and the second loading module 4 are arranged in parallel and spaced apart. The first loading module 1 includes a first linear module 11 and a first loading rack 15 installed on the first linear module 11. The first loading rack 15 is equipped with a first loading clamp. The second loading module 4 includes a second linear module 42 and a second loading rack 44 installed on the second linear module 42. The second loading rack 44 is equipped with a second loading clamp 45. A transfer station 3 is provided between the first loading module 1 and the second loading module 4. The transfer station 3 includes a transfer plate 31. The top of the transfer plate 31 is formed with a transfer positioning structure 32 for positioning inductor modules. The transfer plate 31 can be moved laterally to be longitudinally aligned with the first loading clamp or longitudinally aligned with the second loading clamp 45.

[0036] The inductor modules that need to be filled with powder are loaded one by one by the first feeding module 1 onto the transfer plate 31 of the transfer station 3. The inductor modules are positioned by the transfer positioning structure 32. After the transfer station 3 is filled, the transfer plate 31 can move laterally, so that the second feeding fixture 45 can be aligned longitudinally with the transfer plate 31, and the inductor modules on the transfer plate 31 can be picked up and transferred at one time. There is no need to load them one by one to the powder pressing station, which greatly improves efficiency.

[0037] The first feeding module 1 also includes a first support plate 12. The first linear module 11 is arranged along the length of the first support plate 12. The first support plate 12 is also provided with a first support guide rail 13 parallel to the first linear module 11. A sliding support seat 14 is slidably installed on the first support guide rail 13. The sliding support seat 14 is connected to the drive end of the first linear module 11. The first feeding rack 15 is connected to the sliding support seat 14. When the drive end of the first linear module 11 moves, the sliding support seat 14 and the first support guide rail 13 slide together to ensure the stability of the lateral movement, so that the first feeding rack 15 connected to the sliding support seat 14 can move laterally stably.

[0038] Furthermore, a feeding station 2 is provided between the first feeding module 1 and the second feeding module 4. The feeding station 2 includes a feeding plate 21. A first positioning rod 22 and a second positioning rod 23 are installed on the top of the feeding plate 21. The first positioning rod 22 and the second positioning rod 23 are arranged at intervals. The first positioning rod 22 and the second positioning rod 23 are used to hold the inductor modules. Multiple inductor modules are stacked on the feeding plate 21. The inductor modules are positioned on both sides by the first positioning rod 22 and the second positioning rod 23 to prevent the inductor modules from shifting left and right, so that the first feeding fixture can accurately adsorb the inductor modules.

[0039] During loading, a lifting plate 24 capable of vertical movement is installed on the top of the loading plate 21. The lifting plate 24 is located between the first positioning rod 22 and the second positioning rod 23. A bottom lifting cylinder 25 is provided at the bottom of the loading plate 21 to drive the lifting plate 24 to move up and down. The lifting plate 24 can be raised by the bottom lifting cylinder 25 to the height of an inductor module, so that the topmost inductor module can cooperate with the adsorption module 17 of the first loading fixture, and the adsorption module 17 can be longitudinally aligned to adsorb and load the material to the transfer station 3.

[0040] Furthermore, the first loading fixture includes a first clamping plate 16 arranged laterally, and a plurality of adsorption modules 17 arranged at intervals are provided at the bottom of the first clamping plate 16. The adsorption modules 17 are arranged side by side at intervals. The first loading fixture can adsorb and transfer a whole row of inductor modules to the transfer station 3. After the transfer station 3 is filled, the transfer plate 31 can move laterally to facilitate the second loading fixture 45 to be longitudinally aligned with the transfer plate 31, and to pick up and transfer the inductor modules on the transfer plate 31 at one time.

[0041] The transfer station 3 also includes a transfer support plate 33 for supporting the transfer plate 31. The transfer support plate 33 is also equipped with a transfer guide rail 34 along its length. The bottom of the transfer plate 31 has a bottom sliding groove 35 that slides with the transfer guide rail 34. A transfer telescopic cylinder 36 is provided at the bottom of the transfer support plate 33 to drive the transfer plate 31 to move along the length of the transfer guide rail 34. When the transfer telescopic cylinder 36 retracts, the transfer plate 31 can be longitudinally aligned with the first loading clamp, allowing the first... The loading fixture picks up the inductor modules one by one from the loading station 2 and places them in the transfer station 3 for transfer and positioning. After the transfer station 3 is fully loaded, the transfer telescopic cylinder 36 extends and drives the transfer plate 31 to move laterally closer to the second loading module 4, so that the second loading fixture 45 can be aligned longitudinally with the transfer plate 31. The second loading fixture 45 is equipped with multiple rows of adsorption modules 17, which can adsorb all the inductor modules on the transfer plate 31 at one time and load them into the powder filling station, greatly improving the loading efficiency.

[0042] The second feeding module 4 includes a second support plate 41, a second linear module 42 arranged along the length of the second support plate 41, and a second support guide rail 43 parallel to the second linear module 42. A portion of the second feeding rack 44 moves along the length of the second support guide rail 43. The second feeding rack 44 is connected to the second feeding fixture 45. The second feeding rack 44 is equipped with a longitudinally arranged lifting cylinder. The drive end of the lifting cylinder is connected to the second feeding fixture 45, which can realize lifting and transferring of materials; and can ensure the stability of the transfer of the second feeding fixture 45 of the second feeding rack 44.

[0043] A discharge station 46 is also provided between the first feeding module 1 and the second feeding module 4. The discharge station 46 includes a discharge support plate 47, which can be longitudinally aligned with the second feeding fixture 45. The discharge support plate 47 is provided with a discharge positioning structure 48 for positioning the inductor after powder pressing. Before feeding, if there is an inductor module formed by powder filling in the powder filling station, the second feeding module 4 can be moved laterally to the powder filling station by the second feeding fixture 45 to adsorb the inductor module and transfer it to the discharge station 46. Then, the second feeding fixture 45 moves to be longitudinally aligned with the transfer plate 31 and transfers the inductor module of the transfer plate 31 to the powder filling station for feeding.

[0044] Furthermore, a pusher plate 49 is slidably installed on the unloading support plate 47. The pusher plate 49 is located on the top of the unloading support plate 47 and can move laterally to push the inductor located in the unloading positioning structure 48 outward for unloading. An unloading telescopic cylinder 50 is installed at the bottom of the unloading support plate 47 to drive the pusher plate 49 to move laterally. After the unloading support plate 47 has carried the inductor module, the unloading telescopic cylinder 50 drives the pusher plate 49 to move laterally and push the inductor module in the unloading positioning structure 48 outward to achieve unloading.

[0045] In summary, this utility model possesses the aforementioned excellent characteristics, enabling it to achieve unprecedented efficiency in use and thus become a highly practical product.

[0046] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A feeding and discharging mechanism of a patch inductor powder pressing machine, comprising a first feeding module and a second feeding module, the first feeding module and the second feeding module are arranged in parallel and at intervals, characterized in that: the first feeding module comprises a first linear module and a first feeding rack installed on the first linear module, and the first feeding rack is installed with a first feeding clamp; the second feeding module comprises a second linear module and a second feeding rack installed on the second linear module, and the second feeding rack is installed with a second feeding clamp; a transfer station is arranged between the first feeding module and the second feeding module, the transfer station comprises a transfer plate, a transfer positioning structure for positioning an inductor module is formed on the top of the transfer plate, and the transfer plate can be transversely moved to be longitudinally aligned with the first feeding clamp or the second feeding clamp respectively.

2. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 1, characterized in that: The first feeding module further comprises a first support plate, the first linear module is arranged along the length direction of the first support plate, the first support plate is further arranged with a first support rail parallel to the first linear module, a sliding support seat is slidingly installed on the first support rail, the sliding support seat is connected with the driving end of the first linear module, and the first feeding rack is connected with the sliding support seat.

3. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 2, characterized in that: The first feeding clamp comprises a first clamp plate arranged transversely, and a plurality of suction modules arranged at intervals are arranged on the bottom of the first clamp plate.

4. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 3, characterized in that: An feeding station is further arranged between the first feeding module and the second feeding module, the feeding station comprises a feeding plate, a first positioning rod and a second positioning rod are installed on the top of the feeding plate, the first positioning rod and the second positioning rod are arranged at intervals, and the first positioning rod and the second positioning rod are used for clamping the inductor module.

5. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 4, characterized in that: A lifting plate capable of lifting motion is further installed on the top of the feeding plate, the lifting plate is located between the first positioning rod and the second positioning rod, and a bottom lifting cylinder driving the lifting plate to lift is arranged on the bottom of the feeding plate.

6. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 5, characterized in that: The transfer station further comprises a transfer support plate for supporting the transfer plate, the transfer support plate is arranged along the length direction and has a transfer rail, a bottom sliding groove slidingly matched with the transfer rail is formed on the bottom of the transfer plate, and a transfer telescopic cylinder driving the transfer plate to move along the length direction of the transfer rail is arranged on the bottom of the transfer support plate.

7. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 1, characterized in that: The second feeding module comprises a second support plate, the second linear module is arranged along the length direction of the second support plate, the second support plate is further arranged with a second support rail parallel to the second linear module, and a part of the second feeding rack moves along the length direction of the second support rail.

8. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 1, characterized in that: A discharging station is further arranged between the first feeding module and the second feeding module, the discharging station comprises a discharging support plate, the discharging support plate can be longitudinally aligned with the second feeding clamp, and the discharging support plate is provided with a discharging positioning structure for positioning the inductor after powder pressing.

9. The feeding and discharging mechanism of the patch inductor press powder machine according to claim 8, characterized in that: The discharging support plate is further slidingly installed with a pushing plate, the pushing plate is located on the top of the discharging support plate, the pushing plate can transversely move to push the inductor located in the discharging positioning structure outward for discharging; and a discharging telescopic cylinder driving the pushing plate to transversely move is installed on the bottom of the discharging support plate.

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