Photovoltaic optimizer assembly and photovoltaic system

By integrating a cable organizer into the photovoltaic optimizer body, the problem of inconvenient cable fixing is solved, achieving orderly organization and simplified installation, improving construction efficiency and aesthetics.

CN224068617UActive Publication Date: 2026-03-31ANHUI MIDEA HEKANG ELECTRIC POWER ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing photovoltaic optimizer's cables are inconvenient to fix, resulting in low construction efficiency, and the disorderly coiling of the wires increases the difficulty of maintenance.

Method used

A cable organizer is integrated into the photovoltaic optimizer body, including a cable management structure and a clamping structure. The clamping structure fixes the cables to the optimizer body, and the clamping space is adjusted by the clamping adjustment component. The cable management rod and the winding groove are used to organize and fix the cables in an orderly manner.

Benefits of technology

It simplifies the installation process, improves installation efficiency and overall aesthetics, reduces maintenance costs and time, and enhances assembly convenience and adaptability.

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Abstract

The utility model discloses a photovoltaic optimizer assembly and a photovoltaic system, and relates to the technical field of photovoltaic systems, the photovoltaic optimizer assembly comprises an optimizer body; and the wire arrangement device comprises a wire arrangement structure and a clamping structure connected with the wire arrangement structure, and the wire arrangement structure is clamped on the optimizer body through the clamping structure. According to the technical scheme of the utility model, the fixing convenience of the optimizer leading-out cable is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic system technology, and in particular to a photovoltaic optimizer component and a photovoltaic system. Background Technology

[0002] With the increasing global demand for renewable energy, photovoltaic (PV) systems, as a crucial source of clean energy, have seen their efficiency and reliability become a focus of attention. In PV system configurations, the optimizer is a key component for improving overall power generation efficiency, and its structural design directly impacts the overall system performance. Existing optimizers typically use sealed housings to encapsulate power electronic modules and connect them electrically to PV modules and adjacent optimizers via cables. However, due to the limitations of existing optimizer structures, the cables are inconvenient to fix to the optimizer, resulting in low construction efficiency. Utility Model Content

[0003] The main purpose of this utility model is to provide a photovoltaic optimizer component and photovoltaic system, which aims to improve the ease of fixing the optimizer lead cable.

[0004] To achieve the above objectives, this utility model provides a photovoltaic optimizer assembly, which includes:

[0005] The optimizer itself; and

[0006] A cable organizer, comprising a cable management structure and a clamping structure connected to the cable management structure, wherein the cable management structure is clamped to the optimizer body by the clamping structure.

[0007] In one embodiment, the clamping structure includes a fixing part, a first clamping part, a second clamping part, and a clamping adjustment member connecting the first clamping part and the second clamping part. The cable management structure is connected to the fixing part. The first clamping part and the second clamping part are spaced apart at both ends of the fixing part to form a clamping space. The clamping adjustment member drives the first clamping part and the second clamping part to make the size of the clamping space adjustable.

[0008] In one embodiment, the clamping adjustment member includes a bolt and an adjusting nut, the tail of the bolt passing through the first clamping portion and the second clamping portion to be threadedly connected to the adjusting nut.

[0009] In one embodiment, the clamping structure further includes an anti-slip layer, wherein the anti-slip layer is provided on the surface of the first clamping portion facing the second clamping portion and / or on the surface of the second clamping portion facing the first clamping portion.

[0010] In one embodiment, the cable management structure includes a cable management rod and a winding groove disposed on the cable management rod, and the clamping structure is disposed at one end of the cable management rod.

[0011] In one embodiment, the winding groove extends spirally along the outer periphery of the wire guide bar; and / or, at least two winding grooves are provided.

[0012] In one embodiment, the cable management structure further includes a cable guide groove, which extends axially along the cable management rod and communicates with the winding groove.

[0013] In one embodiment, the cable management structure further includes a latch, which is located at the end of the cable guide groove away from the clamping structure, and the cable is fixed by the latch at the end of the cable guide groove away from the clamping structure.

[0014] In one embodiment, the periphery of the fixing part is provided with a wire passage notch, through which the cable is wound around the cable organizer.

[0015] In one embodiment, multiple cable organizers are provided, and the multiple cable organizers are arranged side by side in the housing of the optimizer body.

[0016] To achieve the above objectives, this utility model provides a photovoltaic system, which includes the photovoltaic optimizer component described above.

[0017] The technical solution of this application integrates the cable organizer into the optimizer body, allowing cables to be directly fixed to the optimizer body without the need for external auxiliary materials. This simplifies the installation process and improves efficiency. Furthermore, the cable organizer neatly organizes the cables, resulting in a more orderly cable arrangement, reducing cable crossover and redundancy, facilitating daily inspection and maintenance, and enabling quick location of faults. This reduces maintenance costs and time, and also improves the appearance and aesthetics of the optimizer body. In addition, the cable organizer's cable management structure can fix or organize the cables, while its clamping structure can hold them to the optimizer body, facilitating a more convenient detachable connection between the cable organizer and the optimizer body. This allows for independent installation or replacement of the cable organizer, further enhancing assembly convenience. Moreover, the installation position can be flexibly adjusted or different types of cable management structures can be used according to actual needs, making it suitable for various photovoltaic system configurations and improving the overall structural adaptability and versatility. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a photovoltaic optimizer component according to an embodiment of the present invention, wherein the cable has been wound around the cable organizer, and the cable organizer is simultaneously wound with a positive cable and a negative cable.

[0020] Figure 2 This is a schematic diagram of another embodiment of the photovoltaic optimizer component of this utility model, wherein the cable has been wound around the cable organizer, and the cable organizer has a positive cable or a negative cable wound around it;

[0021] Figure 3 This is a schematic diagram of another embodiment of the photovoltaic optimizer component of this utility model, wherein the cable has been wound around the cable organizer, and the cable organizer is provided in multiple ways;

[0022] Figure 4 This is a schematic diagram of the cable management device at one angle in an embodiment of the photovoltaic optimizer module of this utility model;

[0023] Figure 5 This is a schematic diagram of the cable management device from another angle in an embodiment of the photovoltaic optimizer module of this utility model.

[0024] Explanation of icon numbers:

[0025] 100. Optimizer body; 200. Cable organizer; 210. Cable management structure; 211. Cable management rod; 212. Cable winding groove; 213. Cable guide groove; 214. Lock; 220. Clamping structure; 221. Fixing part; 2211. Cable passage notch; 222. First clamping part; 223. Second clamping part; 224. Clamping adjustment part; 2241. Bolt; 2242. Adjusting nut; 225. Anti-slip layer.

[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the embodiments of the present utility model.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] Furthermore, in the embodiments of this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of the embodiments of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0030] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0031] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the protection scope claimed by the embodiments of this utility model.

[0032] In photovoltaic systems, the optimizer is a core component for improving power generation efficiency, and its installation and maintenance efficiency directly impacts system cost and reliability. However, traditional optimizers lack an integrated cable fixing structure, requiring external auxiliary materials such as nylon cable ties and tape for wire harness fixation, which is time-consuming and labor-intensive, resulting in low installation and fixing efficiency. Moreover, polymer cable ties or tapes are prone to embrittlement and breakage under long-term outdoor ultraviolet radiation and temperature and humidity cycles, leading to cable loosening. In addition, the disordered coiling of wire harnesses on the optimizer's casing, with crisscrossing and redundancy, increases maintenance difficulty.

[0033] In view of this, embodiments of this application propose a photovoltaic optimizer module and a photovoltaic system, integrating a cable organizer into the optimizer body. This allows for direct cable fixing to the optimizer body without the need for external auxiliary materials, simplifying the installation process and improving efficiency. Furthermore, the cable organizer neatly organizes the cables, resulting in a more orderly cable arrangement, reducing cable crossover and redundancy, and facilitating daily inspection and maintenance. Additionally, the cable management structure within the organizer can fix or organize the cables, while the clamping structure can hold them to the optimizer body, facilitating a more convenient detachable connection between the cable organizer and the optimizer body. This allows for independent installation or replacement of the cable organizer, further enhancing assembly convenience.

[0034] To better understand the above technical solution, the following detailed explanation is provided in conjunction with the accompanying drawings.

[0035] like Figures 1 to 4 As shown in the figure, this utility model embodiment proposes a photovoltaic optimizer component, the photovoltaic optimizer component comprising:

[0036] The optimizer body 100, specifically, is a common photovoltaic optimizer, generally including a housing and electrical components housed inside the housing, which will not be described in detail here; and

[0037] The cable organizer 200 includes a cable management structure 210 and a clamping structure 220 connected to the cable management structure 210. The cable management structure 210 is clamped to the housing of the optimizer body 100 by the clamping structure 220. It is understood that the cable organizer 200 includes the cable management structure 210 and the clamping structure 220. The cable management structure 210 is disposed at one end of the clamping structure 220 and is used to fix or integrate the cable bundle. The clamping structure 220 is used to clamp onto the surface of the optimizer body 100, thereby fixing the entire cable organizer 200 and the optimizer body 100. Fixing the cable organizer 200 by clamping makes installation simpler and more convenient. Optionally, the clamping structure 220 clamps onto two opposite surfaces of the optimizer body 100. In one embodiment, the clamping structure 220 can be a commonly used clamp form, which is not limited here. In another embodiment, the cable management structure 210 can be a cable management rod 211 with a cable groove and a clamp. The cable can be wrapped around the cable management rod 211 and extended to the outside of the cable management rod 211 through the cable groove. The clamp is fitted on the outside of the cable and fixes the cable to the cable management rod 211.

[0038] In this embodiment, by integrating the cable organizer 200 onto the optimizer body 100, cables can be directly fixed to the housing of the optimizer body 100 without the need for external auxiliary materials, making the installation process simpler and more convenient, greatly simplifying the installation process and improving installation efficiency. Furthermore, the cable organizer 200 organizes the cables in an orderly manner, making the cable arrangement more organized, reducing cable crossover and redundancy, facilitating daily inspection and maintenance, and enabling quick positioning, thereby reducing maintenance costs and time. It also improves the appearance and cleanliness of the optimizer body 100, enhancing its overall aesthetics. In addition, the cable management structure 210 in the cable organizer 200 can fix or organize the cables, while the clamping structure 220 in the cable organizer 200 can clamp onto the optimizer body 100, thus facilitating a detachable connection between the cable organizer 200 and the optimizer body 100. This allows the cable organizer 200 to be installed or replaced independently, further improving assembly convenience. Furthermore, the installation location can be flexibly adjusted or different types of cable management structures can be replaced according to actual needs, making it suitable for various photovoltaic system configurations and improving the adaptability and versatility of the overall structure.

[0039] In one embodiment of this utility model, reference is made to Figure 4 and Figure 5The clamping structure 220 includes a fixing part 221, a first clamping part 222, a second clamping part 223, and a clamping adjustment member 224 connecting the first clamping part 222 and the second clamping part 223. The cable management structure 210 is connected to the fixing part 221. It is understood that the fixing part 221 provides an installation position for the first clamping part 222, the second clamping part 223, and the cable management structure 210, facilitating assembly. Optionally, the cable management structure 210 and the fixing part 221 are integrally formed, which reduces the assembly process and improves the reliability of the connection. Of course, in other embodiments, the cable management structure 210 and the fixing part 221 can also be connected and fixed by bolts, welding, etc., which is not limited here. The first clamping part 222 and the second clamping part 223 are spaced apart at both ends of the fixing part 221 to form a clamping space. The clamping adjustment member 224 drives the connection between the first clamping part 222 and the second clamping part 223, making the size of the clamping space adjustable. It is understood that the cable management structure 210 is disposed on one side of the fixing part 221, and the first clamping part 222 and the second clamping part 223 are disposed on the other side of the fixing part 221. The end of the first clamping part 222 near the cable management structure 210 and the end of the second clamping part 223 near the cable management structure 210 are respectively fixedly connected to the fixing part 221. The end of the first clamping part 222 away from the cable management structure 210 and the end of the second clamping part 223 away from the cable management structure 210 are spaced apart from each other, thereby forming a clamping space for clamping the optimizer body 100. Optionally, the fixing part 221, the first clamping part 222, and the second clamping part 223 are all plate-shaped structures, and the first clamping part 222 and the second clamping part 223 are integrally bent and formed with the fixing part 221. In this way, the assembly process can be further simplified and the reliability of the connection can be improved. In addition, the first clamping part 222 and the second clamping part 223 are connected by a clamping adjustment member 224. The clamping adjustment member 224 can adjust the distance between the end of the first clamping part 222 away from the fixed part 221 and the end of the second clamping part 223 away from the fixed part 221, that is, the size of the clamping space can be adjusted so that it can be clamped on the optimizer body 100 or removed from the optimizer body 100, thereby facilitating the installation and removal of the cable organizer 200 from the optimizer body 100.

[0040] In one embodiment of this utility model, reference is made to Figure 4The clamping adjustment component 224 includes a bolt 2241 and an adjusting nut 2242. The tail of the bolt 2241 passes through the first clamping portion 222 and the second clamping portion 223 to be threadedly connected to the adjusting nut 2242. Specifically, the clamping adjustment component 224 includes a bolt 2241 and an adjusting nut 2242. The first clamping portion 222 and the second clamping portion 223 are respectively provided with through holes. The tail of the bolt 2241 passes through the through holes of the first clamping portion 222 and the second clamping portion 223 in sequence. The adjusting nut 2242 is located on the side of the second clamping portion 223 opposite to the first clamping portion 222 and is threadedly connected to the tail of the bolt 2241. The head of the bolt 2241 abuts against the surface of the first clamping portion 222 opposite to the second clamping portion 223. Thus, with bolt 2241 fixed in place, rotating adjusting nut 2242 allows it to move axially along the shank of bolt 2241. This changes the distance between the head of bolt 2241 and adjusting nut 2242, thereby adjusting the clamping space. It is understood that the clamping space can be easily adjusted through the cooperation of bolt 2241 and adjusting nut 2242. Optionally, bolt 2241 is located at or below the center of the longitudinal direction of the first clamping part 222 and the second clamping part 223. This increases the contact area between the first and second clamping parts 222 and the optimizer body 100, improving the reliability of the clamping fixation.

[0041] In one embodiment of this utility model, reference is made to Figure 4 The clamping structure 220 further includes an anti-slip layer 225, which is provided on the surface of the first clamping part 222 facing the second clamping part 223 and / or the surface of the second clamping part 223 facing the first clamping part 222. To further improve the reliability of the clamping structure 220 in clamping the optimizer body 100, the anti-slip layer 225 is provided, which can increase the friction between the first clamping part 222 or the second clamping part 223 and the optimizer body 100, thereby improving the reliability of clamping and fixing. Optionally, the first clamping part 222 is provided with an anti-slip pad, or the second clamping part 223 is provided with an anti-slip layer 225, or both the first clamping part 222 and the second clamping part 223 are provided with an anti-slip layer 225. In one embodiment, the anti-slip layer 225 can be an anti-slip pad, an anti-slip groove, or an anti-slip protrusion; no limitation is made here. In another embodiment, the anti-slip layer 225 is disposed at the end of the first clamping part 222 or the second clamping part 223 away from the wire arrangement structure 210. This can reduce the area of ​​the anti-slip layer 225 and reduce the cost of use while ensuring increased friction.

[0042] In one embodiment of this utility model, reference is made to Figure 4 and Figure 5The cable management structure 210 includes a cable management rod 211 and a winding groove 212 on the cable management rod 211. The clamping structure 220 is located at one end of the cable management rod 211. Thus, the winding groove 212 on the cable management rod 211 can be used to organize or fix the cable. It is understood that the cable is wound in the winding groove 212. Optionally, the cable management rod 211 can be a cylindrical rod or a square rod, without limitation. One end of the cable management rod 211 can be connected and fixed to the fixing part 221 of the clamping structure 220 by a bolt structure or a welding structure. In one embodiment, the end of the cable management rod 211 away from the clamping structure 220 is provided with a latch 214. After the cable is wound around the cable management rod 211 a required number of times, such as 3 or 5 turns, it is fixed to the cable management rod 211 by the latch 214. Optionally, the latch 214 can be a clamp or other type of cable clip that can fix the cable, without limitation.

[0043] In one embodiment of this utility model, reference is made to Figure 4 The winding groove 212 extends spirally along the outer periphery of the cable management rod 211. Thus, when winding the cable, it is only necessary to wind it along the winding groove 212, allowing the cable to be dispersed axially along the cable management rod 211, preventing it from piling up and affecting heat dissipation. And / or, at least two winding grooves 212 are provided, each independent of the others. One winding groove 212 is used to wind the positive cable, and the other winding groove 212 is used to wind the negative cable, thereby enabling independent winding of the positive and negative cables. (Refer to...) Figure 1 .

[0044] In one embodiment of this utility model, reference is made to Figure 4 and Figure 5 The cable management structure 210 further includes a cable guide groove 213, which extends axially along the cable management rod 211 and communicates with the winding groove 212. Thus, after the cable is wound in the winding groove 212, the cable guide groove 213 guides the cable to the end of the cable management rod 211 away from the clamping structure 220, ensuring the cable can be exited in a predetermined direction. It is understood that the cable guide groove 213 can guide the wound cable to the predetermined position for exit. Optionally, the latch 214 is located at the end of the cable guide groove 213 away from the clamping structure 220, and the cable is fixed to the end of the cable guide groove 213 away from the clamping structure 220 by the latch 214.

[0045] In one embodiment of this utility model, reference is made to Figure 4 and Figure 5The fixing part 221 has a wire-passing notch 2211 around its periphery, through which the cable is wound around the cable organizer 200. The cable on the cable organizer 200 is led out from the optimizer body 100, and the cable can pass through the wire-passing notch 2211. It can be understood that the cable led out from the optimizer body 100 can be led out to the cable organizer 200 with the shortest path.

[0046] In one embodiment of this utility model, reference is made to Figure 3 Multiple cable organizers 200 are provided, and the multiple cable organizers 200 are arranged side by side in the housing of the optimizer body 100. In this way, cables of different electrical polarities (positive or negative) or different types can be organized or fixed.

[0047] To achieve the above objectives, this utility model provides a photovoltaic system comprising the photovoltaic optimizer component described above. Specifically, the structure of the photovoltaic optimizer component is as described in the above embodiments. Since this photovoltaic system adopts all the technical solutions of the above embodiments, it possesses at least all the beneficial effects brought about by the technical solutions of the above embodiments, which will not be elaborated upon here.

[0048] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model embodiments. Any equivalent structural transformations made under the technical concept of the present utility model using the description and drawings of the present utility model embodiments, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model embodiments.

Claims

1. A photovoltaic optimizer assembly comprising: The photovoltaic optimizer assembly comprises: an optimizer body; and a wire organizer comprising a wire organizing structure and a clamping structure connected with the wire organizing structure, the wire organizing structure being clamped on the optimizer body by the clamping structure.

2. The photovoltaic optimizer assembly of claim 1, wherein, The clamping structure comprises a fixed part, a first clamping part, a second clamping part, and a clamping adjusting member connecting the first clamping part and the second clamping part, the wire organizing structure being connected with the fixed part, the first clamping part and the second clamping part being arranged at two ends of the fixed part to form a clamping space, the clamping adjusting member drivingly connecting the first clamping part and the second clamping part so that the size of the clamping space is adjustable.

3. The photovoltaic optimizer assembly of claim 2, wherein, The clamping adjusting member comprises a bolt and an adjusting nut, the tail of the bolt penetrating through the first clamping part and the second clamping part to be threadedly connected with the adjusting nut.

4. The photovoltaic optimizer assembly of claim 2 or 3, wherein, The clamping structure further comprises an anti-slip layer, the surface of the first clamping part facing the second clamping part and / or the surface of the second clamping part facing the first clamping part being provided with the anti-slip layer.

5. The photovoltaic optimizer assembly of claim 1, wherein, The wire organizing structure comprises a wire organizing rod and a wire winding groove provided on the wire organizing rod, the clamping structure being arranged at one end of the wire organizing rod.

6. The photovoltaic optimizer assembly of claim 5, wherein, The wire winding groove extends spirally along the outer periphery of the wire organizing rod; and / or, the wire winding groove is provided with at least two.

7. The photovoltaic optimizer assembly of claim 5 or 6, wherein, The wire organizing structure further comprises a cable guiding groove, the cable guiding groove extending along the axial direction of the wire organizing rod and being in communication with the wire winding groove.

8. The photovoltaic optimizer assembly of claim 7, wherein, The wire organizing structure further comprises a lock catch, the lock catch being arranged at the end of the cable guiding groove away from the clamping structure, a cable being fixed at the end of the cable guiding groove away from the clamping structure by the lock catch.

9. The photovoltaic optimizer assembly of claim 2, wherein, The periphery of the fixed part is provided with a wire passing notch, a cable passing through the wire passing notch and being wound on the wire organizer.

10. The photovoltaic optimizer assembly of claim 1, wherein, A plurality of the wire organizers are arranged side by side in the housing of the optimizer body.

11. A photovoltaic system characterized by, The photovoltaic system comprises the photovoltaic optimizer assembly according to any one of claims 1 to 10.