Phase modifier body heating system

Abstract

The utility model provides a phase modifier body heating system, and belongs to the technical field of power equipment. The problems that an existing phase modifier heating mechanism is insufficient in control precision, poor in reliability and inconvenient to install and maintain are solved. The system comprises a heating device, a temperature sensor and a control box, a control system and a DCS communication module are arranged in the control box, and the control system is electrically connected with the heating device, the temperature sensor and the DCS communication module. The heating device is mainly used for heating the phase modifier body.

Description

Technical Field

[0001] This utility model belongs to the field of power equipment technology, and in particular relates to a heating system for a synchronous condenser body. Background Technology

[0002] Synchronous condensers are crucial devices used to improve the power factor and stabilize grid voltage, and are widely used in power systems. During operation, especially during shutdowns, the internal air temperature of a synchronous condenser needs to be maintained within a certain range to prevent damage caused by condensation. Condensation not only affects the insulation performance of the equipment but can also lead to corrosion and short circuits in internal components, thus impacting the normal operation and service life of the synchronous condenser. Existing synchronous condenser heating mechanisms suffer from insufficient control precision, poor reliability, and inconvenient installation and maintenance, failing to meet the operational requirements of synchronous condensers in complex environments such as high altitudes, high humidity, and strong earthquakes. Utility Model Content

[0003] In view of this, the present invention aims to propose a heating system for the body of a synchronous condenser to solve the problems of insufficient control precision, poor reliability, and inconvenient installation and maintenance of existing synchronous condenser heating mechanisms.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a heating system for a phase condenser body, comprising a heating device, a temperature sensor, and a control box, wherein the control box is equipped with a control system and a DCS communication module, and the control system is electrically connected to the heating device, the temperature sensor, and the DCS communication module.

[0005] Furthermore, the control system includes an automatic mode and a manual mode. In automatic mode, when the temperature sensor detects that the internal air temperature of the synchronous condenser is lower than the set lower limit, the control system automatically starts the heating equipment. When the temperature sensor detects that the internal air temperature of the synchronous condenser is higher than the set upper limit, the control system automatically stops the heating equipment. In manual mode, the operator can manually start or stop the heating equipment through the control box.

[0006] Furthermore, the control box is equipped with a rotary switch for adjusting automatic and manual modes.

[0007] Furthermore, the heating device includes a fixed connecting plate, a terminal box, a PTC heater, and a ventilation hood. The ventilation hood and the terminal box are respectively disposed on both sides of the fixed connecting plate, and the PTC heater is disposed inside the ventilation hood and connected to the fixed connecting plate.

[0008] Furthermore, the heating device also includes a fan, which is located at one end of the PTC heater.

[0009] Furthermore, the fixed connecting plate has multiple screw holes around its perimeter.

[0010] Furthermore, one end of the ventilation hood is provided with multiple ventilation holes.

[0011] Furthermore, the control system is connected to the heating equipment, temperature sensor, and DCS communication module via connecting cables.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model provides a heating system for a synchronous condenser body, which is equipped with heating equipment, temperature sensor and control box, and controlled by the control system in the control box. In automatic control mode, the system can automatically start or stop the heating equipment according to the real-time monitoring data of the temperature sensor, so as to ensure that the internal air temperature of the synchronous condenser is always kept within a reasonable range, effectively preventing the equipment from being damaged by condensation at low temperature. This high-precision temperature control not only improves the operational safety of the equipment, but also extends the service life of the equipment.

[0014] 2. This utility model provides a heating system for a phase shifter body. The control system has two control modes: automatic and manual. Operators can switch flexibly according to actual needs. The control box is equipped with a rotary switch for adjusting the automatic and manual modes. The operation is simple and convenient. At the same time, the system also has a remote communication function, which can interact with the DCS system to realize remote monitoring and operation, which facilitates equipment management and maintenance.

[0015] 3. This utility model provides a heating system for a phase condenser body. The heating device adopts a modular design, with multiple screw holes around the fixed connection plate for easy installation and disassembly. The ventilation hood and terminal box are respectively located on both sides of the fixed connection plate, resulting in a compact structure and easy maintenance. Furthermore, the connecting cables between the system components are made of low-temperature resistant and flame-retardant materials, ensuring reliability and safety in complex environments.

[0016] 4. This utility model provides a heating system for a phase condenser body. The system uses a PTC heater, which has a self-limiting temperature characteristic and can automatically reduce power after reaching the set temperature to avoid energy waste.

[0017] 5. This utility model provides a heating system for the main body of a condenser. The heating device adopts a fan and ventilation hood design, which further improves the heating efficiency, ensures rapid and uniform heating of the air inside the machine, and reduces unnecessary energy consumption. In addition, the system has seismic resistance and can meet the environmental requirements of seismic intensity VIII and peak ground acceleration of 0.2g, and is suitable for harsh environments such as high altitude and high humidity.

[0018] 6. This utility model provides a heating system for the main body of a synchronous condenser. The heating device adopts a hood design to prevent parts inside the hood from falling into the synchronous condenser, thereby further improving the safety of the equipment operation. Attached Figure Description

[0019] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of a camera body heating system according to the present invention;

[0021] Figure 2 This is a schematic diagram of the control system in a phase shifter body heating system according to the present invention.

[0022] Figure 3 This is a schematic diagram of the control box in a phase shifter body heating system according to the present invention;

[0023] Figure 4 This is a schematic diagram of the heating device in a phase shifter body heating system according to the present invention.

[0024] 1-Control system, 2-Heating equipment, 3-Temperature sensor, 4-DCS communication module, 5-Control box, 6-Fixed connection plate, 7-Terminal box, 8-Ventilation hood, 9-Ventilation hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of the present utility model can be combined with each other, and the described embodiments are only some embodiments of the present utility model, not all embodiments.

[0026] See Figure 1-4 This embodiment describes a heating system for a camera condenser body, which includes a heating device 2, a temperature sensor 3, and a control box 5. The control box 5 is equipped with a control system 1 and a DCS communication module 4. The control system 1 is electrically connected to the heating device 2, the temperature sensor 3, and the DCS communication module 4.

[0027] In this embodiment, temperature data and equipment status are transmitted to the monitoring system through DCS communication module 4 to ensure data real-time performance and accuracy.

[0028] The control system 1 includes an automatic mode and a manual mode. In the automatic mode, when the temperature sensor 3 detects that the internal air temperature of the synchronous condenser is lower than the set lower limit, the control system 1 automatically starts the heating device 2. When the temperature sensor 3 detects that the internal air temperature of the synchronous condenser is higher than the set upper limit, the control system 1 automatically stops the heating device 2. In the manual mode, the operator can manually start or stop the heating device 2 through the control box 5.

[0029] This embodiment includes a heating device 2, a temperature sensor 3, and a control box 5. The heating device 2 is controlled by a control system in the control box 5. In automatic control mode, the system can automatically start or stop the heating device 2 based on the real-time monitoring data of the temperature sensor 3, ensuring that the air temperature inside the synchronous condenser is always kept within a reasonable range. This effectively prevents the equipment from being damaged by condensation at low temperatures. This high-precision temperature control not only improves the operational safety of the equipment but also extends its service life.

[0030] The control system 1 described in this embodiment has two control modes: automatic and manual. Operators can switch between them flexibly according to actual needs. The control box 5 is equipped with a rotary switch to adjust the automatic and manual modes, which is simple and convenient to operate. At the same time, the system also has a remote communication function, which can interact with the DCS system to realize remote monitoring and operation, and facilitate equipment management and maintenance.

[0031] The control box 5 is equipped with a rotary switch for adjusting automatic and manual modes. The rotary switch has three positions: "manual", "stop" and "automatic", which are used to switch between automatic and manual modes.

[0032] The heating device 2 includes a fixed connecting plate 6, a terminal box 7, a PTC heater, and a ventilation hood 8. The ventilation hood and the terminal box 7 are respectively disposed on both sides of the fixed connecting plate 6. The PTC heater is disposed inside the ventilation hood 8 and connected to the fixed connecting plate 6. The heating device 2 also includes a fan disposed at one end of the PTC heater. In this embodiment, the heater is a PTC heater, which has self-limiting temperature characteristics and can automatically reduce power after reaching the set temperature to avoid energy waste. The design of the fan and ventilation hood further improves the heating efficiency, ensures rapid and uniform heating of the air inside the machine, and reduces unnecessary energy consumption. In addition, the system has seismic resistance and can meet the environmental requirements of seismic intensity VIII and peak ground acceleration of 0.2g, adapting to harsh environments such as high altitude and high humidity.

[0033] In this embodiment, the terminal box 7 is made of stainless steel 304, with an IP55 protection rating and a wall thickness of not less than 2.5mm, and is used for electrical connections.

[0034] In this embodiment, the heating device 2 adopts a hood design to prevent internal parts of the ventilation hood 8 from falling into the camera converter, thereby further improving the safety of the device operation.

[0035] The fixed connecting plate 6 has multiple screw holes around its perimeter. These screw holes are used for bolt connection between the fixed connecting plate 6 and the camera body in the heating device 2.

[0036] The ventilation hood 8 has multiple ventilation holes 9 at one end. The ventilation holes 9, in conjunction with the fan design, improve the heating efficiency of the heating device 2, ensuring that the air inside the machine is heated quickly and evenly, reducing unnecessary energy consumption. By adjusting the layout of the ventilation holes 9 and the fan speed of the ventilation hood 8, the air circulation efficiency is optimized, so that the temperature uniformity error inside the camera is controlled within ±1℃, and the energy consumption is reduced by about 15%.

[0037] The control system 1 is connected to the heating equipment 2, temperature sensor 3 and DCS communication module 4 via connecting cables. In this embodiment, the connecting cable system uses low-temperature resistant and flame-retardant cables to ensure reliability and safety in high-altitude and low-temperature environments.

[0038] In this embodiment, when the internal air temperature of the camera is lower than the set lower limit or higher than the set upper limit, the control system 1 will issue an alarm via the indicator lights of the control box 5 for low temperature and high temperature, respectively.

[0039] The installation steps in this embodiment are as follows:

[0040] Step 1: Installation of heating device 2: Secure the fixing plate 6 to the preset installation position of the condenser body using stainless steel bolts through the multiple screw holes around its perimeter. Ensure that the contact surface between the fixing plate 6 and the condenser body is flat to prevent loosening due to vibration. Embed the PTC heater into the ventilation hood 8 and securely connect it to the fixing plate 6. The multiple ventilation holes 9 at one end of the ventilation hood 8 face the inside of the condenser to promote air circulation. Install a fan at one end of the PTC heater, ensuring that there is an appropriate gap between it and the inner wall of the ventilation hood 8 to avoid friction during operation. The terminal box 7 is installed on the other side of the fixing plate 6. The internal wiring terminals are made of stainless steel (IP55 protection level) and are used to connect the PTC heater, fan, and control cables.

[0041] Step 2: Installation of temperature sensor 3: Install temperature sensor 3 in the area inside the synchronous condenser near the key components to monitor the air temperature inside the synchronous condenser in real time. Use a high-temperature shielded cable to connect it to the control box 5 to ensure accurate temperature measurement.

[0042] Step 3: Installation of Control Box 5: Control Box 5 is installed on the operating layer of the synchronous condenser, with an IP54 protection rating. The box contains Control System 1, DCS Communication Module 4, and rotary switches. Control Box 5 is connected to Heating Equipment 2, Temperature Sensor 3, and DCS Communication Module 4 via low-temperature resistant and flame-retardant connecting cables. The cable joints are waterproof and sealed to ensure reliability in high-humidity environments.

[0043] During the shutdown of the camera, the control system 1 enters automatic mode by default. The temperature sensor 3 monitors the internal temperature in real time. If the temperature is lower than the set lower limit, the PTC heater starts and works with the fan to accelerate air circulation. After the temperature reaches the upper limit, the heater stops automatically and the fan shuts off after a delay to dissipate heat.

[0044] Under special operating conditions (such as maintenance or debugging), operators can manually start and stop the heating equipment 2 through the control box 5 and view the temperature data in real time to meet special needs.

[0045] The heating system described in this embodiment uses internal circulation during the heating process, without introducing external air sources, thus ensuring a clean and safe internal air environment.

[0046] The embodiments of this utility model disclosed above are merely illustrative of the present utility model. The embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it.

Claims

1. A phase modulator body heating system characterized by: It includes heating equipment (2), temperature sensor (3) and control box (5), the control system (1) and DCS communication module (4) are arranged in the control box (5), the control system (1) is electrically connected with heating equipment (2), temperature sensor (3) and DCS communication module (4).

2. A system for heating the body of a phase modifier according to claim 1, characterized in that: The control system (1) includes automatic mode and manual mode, when the temperature sensor (3) detects that the air temperature inside the phase modifier is lower than the set lower limit, the control system (1) automatically starts the heating equipment (2) in the automatic mode state, when the temperature sensor (3) detects that the air temperature inside the phase modifier is higher than the set upper limit, the control system (1) automatically stops the heating equipment (2), the control system (1) in manual mode state, the operator can manually start or stop the heating equipment (2) through the control box (5).

3. A system for heating the body of a phase modifier according to claim 2, wherein: The control box (5) is provided with a knob switch for adjusting the automatic mode and the manual mode.

4. A system for heating the body of a phase modifier according to claim 1, characterized in that: The heating equipment (2) includes a fixed connecting plate (6), a terminal box (7), a PTC heater and a ventilation cover (8), the ventilation cover (8) and the terminal box (7) are arranged on both sides of the fixed connecting plate (6) respectively, and the PTC heater is arranged in the ventilation cover (8) and connected with the fixed connecting plate (6).

5. A system for heating the body of a phase modifier according to claim 4, wherein: The heating equipment (2) further includes a fan, and the fan is arranged at one end of the PTC heater.

6. A system for heating the body of a phase modifier according to claim 4, characterized in that: A plurality of screw holes are formed around the fixed connecting plate (6).

7. A system for heating the body of a phase modifier according to claim 4, characterized in that: A plurality of ventilation holes (9) are formed at one end of the ventilation cover (8).

8. A system for heating the body of a phase modifier according to claim 1, characterized in that: The control system (1) is connected with the heating equipment (2), the temperature sensor (3) and the DCS communication module (4) through connecting cables.

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