Splitting machine based on aluminum strip machining

By introducing a vibration structure into the slitting machine, a fan is used to suck up waste material, and a rotating sleeve strikes the guide block to shake off the waste material. This solves the problem of time-consuming and labor-intensive waste cleaning in the slitting machine, and improves the stability and operating efficiency of the equipment.

CN224073443UActive Publication Date: 2026-04-03TONGLING FUWEI NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

When existing slitting machines generate waste during the aluminum strip slitting process, the power needs to be disconnected for cleaning, which makes the operation time-consuming and labor-intensive, and there is also a risk of accidental start-up.

Method used

A slitting machine with a vibration structure was designed. The machine uses a fan to suck up waste material and a stepper motor to drive a rotating sleeve to make a rotating block knock against a guide block, generating vibration to shake off the waste material and avoid power outage.

Benefits of technology

It enables convenient waste disposal, improves the stability of the slitting machine, avoids the risk of unexpected equipment startup due to power outage, and enhances operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a splitting machine based on aluminum strip processing, which comprises a splitting machine body, the bottom of the splitting machine body is fixedly connected with a supporting plate, and the front end of the top of the supporting plate is provided with a fixing block. After the fan is started, the fan generates suction force to the box body through the connecting pipe, the partition plate in the box body further sucks the suction pipe, the suction pipe is connected to the suction nozzle, and the suction nozzle accurately positions and sucks waste generated in the aluminum strip slitting process through the guide block. Meanwhile, the stepping motor is activated and drives the rotating sleeve to continuously rotate forwards and backwards, based on the splitting machine for aluminum strip machining, the splitting machine has the advantage of being convenient to clean, and meanwhile the problems that a power source of the splitting machine needs to be disconnected, injuries are caused by accidental starting, and the operation wastes time and labor are solved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum strip processing technology, specifically to a slitting machine for aluminum strip processing. Background Technology

[0002] The raw material for aluminum strip processing is usually aluminum ingots, which are extracted from aluminum ore through electrolysis. These ingots have high purity and good physical properties. When preparing raw materials, it is necessary to ensure that the quality of the aluminum ingots meets production requirements, free from inclusions, porosity, and other defects. The processes of smelting and casting are as follows: Smelting: The prepared aluminum ingots are placed in a smelting furnace and heated to a high temperature to melt them. During smelting, the furnace temperature and smelting time must be strictly controlled to ensure that the aluminum liquid has a uniform composition and a suitable temperature. The smelting temperature is usually between 700℃ and 900℃, depending on the composition of the aluminum ingots and the desired aluminum strip properties. Casting: The molten aluminum is poured into a mold through a casting machine, and after solidification, it forms an aluminum billet. During casting, the solidification rate needs to be controlled. The mold temperature is controlled to ensure the quality of the aluminum billet. Cast aluminum billets usually have a thicker cross section and require further processing to become aluminum strip. Rolling is one of the key steps in the aluminum strip manufacturing process, including rough rolling, hot rolling, and cold rolling. Rough rolling: The cast aluminum billet is initially rolled to gradually thin and extend it to form a thinner aluminum sheet. During rough rolling, the rolling force and rolling speed need to be controlled to ensure the thickness and quality of the aluminum sheet. Hot rolling: The aluminum sheet after rough rolling is hot rolled. Hot rolling is usually carried out at a higher temperature. Through the combined action of high temperature and rolling mechanism, the thickness of the aluminum sheet is further reduced and the uniformity is improved. Hot rolling can improve the processing performance of metals and alloys and reduce or eliminate casting defects.

[0003] The existing technical solutions mentioned above have the following drawbacks: During the aluminum strip slitting process, the existing slitting machine will generate a certain amount of waste material due to the action of the cutting blade. When cleaning up the waste material, it is necessary to disconnect the power supply of the slitting machine to ensure that the equipment is completely stopped to prevent accidental start-up and damage. This operation is time-consuming and labor-intensive. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a slitting machine for aluminum strip processing that is easy to clean. This solves the problem that existing slitting machines generate a certain amount of waste during the aluminum strip slitting process due to the action of the cutting blades. When cleaning up the waste, it is necessary to disconnect the power supply of the slitting machine to ensure that the equipment is completely stopped to prevent accidental start-up and damage. This operation is time-consuming and laborious.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a slitting machine for aluminum strip processing, comprising a slitting machine body, a support plate fixedly connected to the bottom of the slitting machine body, a fixing block installed at the front end of the top of the support plate, a fan fixedly connected to the rear end of the top of the support plate, a connecting pipe connected to the output end of the fan, a box body connected to the other end of the connecting pipe, a partition fixedly connected to the inside of the box body, a suction tube connected to the front of the box body, a suction nozzle connected to the other end of the suction tube, the suction nozzle being located at the front end of the top of the support plate, a guide block fixedly connected to the front end of the top of the support plate, and a vibration structure provided on the outside of the guide block.

[0006] As a preferred embodiment of this utility model, the vibration structure includes a stepper motor, the bottom of which is fixedly connected to the top of the support plate, a rotating sleeve fixedly connected to the output end of the stepper motor, a rotating block fixedly connected to the outer side of the rotating sleeve, a circular block fixedly connected to the bottom of the rotating block, a movable block movably connected to the surface of the circular block, and a striking block movably connected to the interior of the movable block.

[0007] As a preferred embodiment of this invention, a stabilizing sleeve is fixedly connected to the surface of the stepper motor, and the bottom of the stabilizing sleeve is fixedly connected to the front end of the top of the support plate.

[0008] As a preferred embodiment of this invention, limit grooves are provided at both ends of the outer side of the guide block, and the moving block is located inside the limit grooves.

[0009] As a preferred embodiment of this utility model, buffer grooves are provided on both the front and back sides of the moving block, and a damping rod is fixedly connected to the outer side of the inner wall of the buffer groove. The inner side of the damping rod is fixedly connected to the outer side of the striking block.

[0010] As a preferred embodiment of this invention, the bottom of the support plate is fixedly connected to a mounting leg, and the top of the suction nozzle is fitted with a filter plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model first installs the aluminum strip to be processed onto the surface of a fixed block, causing the aluminum strip to rotate and be cut by the blades of the slitting machine body. Then, after starting the fan, the fan generates suction force on the box body through the connecting pipe. The partition inside the box further sucks up the suction tube, which is connected to the suction nozzle. The suction nozzle uses a guide block to accurately position and suck up the waste material generated by the aluminum strip during the slitting process. At the same time, the stepper motor is activated, driving the rotating sleeve to perform continuous forward and reverse rotation. The rotation of the rotating sleeve causes the rotating block and the circular block connected to it to rotate together. The striking block installed on the circular block periodically strikes the guide block with the rotation. This striking causes the guide block to vibrate, effectively shaking off and cleaning the waste material adsorbed on its surface. This aluminum strip processing slitting machine has the advantage of easy cleaning, improves the stability of the slitting machine body, and avoids the need to disconnect the power supply of the slitting machine to ensure that the equipment is in a completely stopped state, preventing damage caused by accidental start-up, which is time-consuming and laborious.

[0013] 2. This utility model, through the setting of a vibration structure, can clean up the waste material adsorbed on the surface of the guide block by the vibration generated by the vibration structure. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the support plate of this utility model;

[0016] Figure 3 This is a schematic diagram of the guide block of this utility model;

[0017] Figure 4 This is a schematic diagram of the vibration structure of this utility model.

[0018] In the diagram: 1. Slitting machine body; 2. Support plate; 3. Fixing block; 4. Fan; 5. Connecting pipe; 6. Box; 7. Partition; 8. Suction pipe; 9. Suction nozzle; 10. Guide block; 11. Vibration structure; 111. Stepper motor; 112. Rotating sleeve; 113. Rotating block; 114. Circular block; 115. Moving block; 116. Striking block; 12. Stabilizing sleeve; 13. Limiting groove; 14. Buffer groove; 15. Damping rod; 16. Mounting leg; 17. Filter plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1 to 4 As shown, the present invention provides a slitting machine for aluminum strip processing, including a slitting machine body 1. A support plate 2 is fixedly connected to the bottom of the slitting machine body 1. A fixing block 3 is installed at the front end of the top of the support plate 2. A fan 4 is fixedly connected to the rear end of the top of the support plate 2. A connecting pipe 5 is connected to the output end of the fan 4. A box body 6 is connected to the other end of the connecting pipe 5. A partition 7 is fixedly connected inside the box body 6. A suction pipe 8 is connected to the front of the box body 6. A suction nozzle 9 is connected to the other end of the suction pipe 8. The suction nozzle 9 is located at the front end of the top of the support plate 2. A guide block 10 is fixedly connected to the front end of the top of the support plate 2. A vibration structure 11 is provided on the outside of the guide block 10.

[0021] refer to Figure 4 The vibration structure 11 includes a stepper motor 111. The bottom of the stepper motor 111 is fixedly connected to the top of the support plate 2. A rotating sleeve 112 is fixedly connected to the output end of the stepper motor 111. A rotating block 113 is fixedly connected to the outer side of the rotating sleeve 112. A circular block 114 is fixedly connected to the bottom of the rotating block 113. A moving block 115 is movably connected to the surface of the circular block 114. A striking block 116 is movably connected to the inside of the moving block 115.

[0022] As a technical optimization of this utility model, by setting the vibration structure 11, the waste material adsorbed on the surface of the guide block 10 can be cleaned by the vibration generated by the vibration structure 11.

[0023] refer to Figure 1 A stabilizing sleeve 12 is fixedly connected to the surface of the stepper motor 111, and the bottom of the stabilizing sleeve 12 is fixedly connected to the front end of the top of the support plate 2.

[0024] As a technical optimization of this utility model, by setting the stabilizing sleeve 12, the stability of the stepper motor 111 can be increased, and the stepper motor 111 can be prevented from shaking during operation.

[0025] refer to Figure 3 Limiting grooves 13 are provided at both ends of the outer side of the guide block 10, and the moving block 115 is located inside the limiting grooves 13.

[0026] As a technical optimization of this utility model, by setting the limiting groove 13, the moving block 115 can be limited by the limiting groove 13 to prevent the moving block 115 from shaking when moving.

[0027] refer to Figure 4 The front and back sides of the movable block 115 are provided with buffer grooves 14. A damping rod 15 is fixedly connected to the outer side of the inner wall of the buffer groove 14. The inner side of the damping rod 15 is fixedly connected to the outer side of the striking block 116.

[0028] As a technical optimization of this utility model, by setting the buffer groove 14 and the damping rod 15, the guide block 10 can be repeatedly struck by the driving striking block 116.

[0029] refer to Figure 1 The bottom of the support plate 2 is fixedly connected to the mounting leg 16, and the top of the suction nozzle 9 is equipped with a filter plate 17.

[0030] As a technical optimization of this utility model, the installation of the leg 16 can increase the stability of the slitting machine body 1 during operation, and the partition plate 7 can prevent large debris from entering the suction pipe 8 and causing the suction pipe 8 to become blocked.

[0031] The working principle and usage process of this utility model are as follows: First, the aluminum strip to be processed is installed on the surface of the fixed block 3, which drives the aluminum strip to rotate and cooperates with the blade of the slitting machine body 1 to slit it. Then, after the fan 4 is started, the fan 4 generates suction force on the box 6 through the connecting pipe 5. The partition 7 inside the box 6 further sucks up the suction pipe 8. The suction pipe 8 is connected to the suction nozzle 9. The suction nozzle 9 uses the guide block 10 to accurately position and suck up the waste material generated by the aluminum strip during the slitting process. At the same time, the stepper motor 111 is activated, which drives the rotating sleeve 112 to perform continuous forward and reverse rotation. The rotation of the rotating sleeve 112 drives the rotating block 113 and the circular block 114 connected to it to rotate together. The striking block 116 installed on the circular block 114 periodically strikes the guide block 10 with the rotation. This striking causes the guide block 10 to vibrate, effectively shaking off and cleaning the waste material adsorbed on its surface.

[0032] In summary, this aluminum strip slitting machine, through the coordinated use of the slitting machine body 1, support plate 2, fixing block 3, fan 4, connecting pipe 5, box 6, partition 7, suction pipe 8, suction nozzle 9, and guide block 10, solves the problem that existing slitting machines generate a certain amount of waste material during the aluminum strip slitting process due to the action of the cutting blades. When cleaning up the waste material, it is necessary to disconnect the power supply of the slitting machine to ensure that the equipment is completely stopped and to prevent accidental start-up and damage. This operation is time-consuming and labor-intensive.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slitting machine for aluminum strip processing, comprising a slitting machine body (1), wherein a support plate (2) is fixedly connected to the bottom of the slitting machine body (1), and a fixing block (3) is installed at the front end of the top of the support plate (2), characterized in that: A fan (4) is fixedly connected to the rear end of the top of the support plate (2). The output end of the fan (4) is connected to a connecting pipe (5). The other end of the connecting pipe (5) is connected to a box (6). A partition (7) is fixedly connected inside the box (6). A suction tube (8) is connected to the front of the box (6). The other end of the suction tube (8) is connected to a suction nozzle (9). The suction nozzle (9) is located at the front end of the top of the support plate (2). A guide block (10) is fixedly connected to the front end of the top of the support plate (2). A vibration structure (11) is provided on the outside of the guide block (10).

2. The slitting machine for aluminum strip processing according to claim 1, characterized in that: The vibration structure (11) includes a stepper motor (111), the bottom of which is fixedly connected to the top of the support plate (2), a rotating sleeve (112) is fixedly connected to the output end of the stepper motor (111), a rotating block (113) is fixedly connected to the outside of the rotating sleeve (112), a round block (114) is fixedly connected to the bottom of the rotating block (113), a moving block (115) is movably connected to the surface of the round block (114), and a striking block (116) is movably connected to the inside of the moving block (115).

3. A slitting machine for aluminum strip processing according to claim 2, characterized in that: A stabilizing sleeve (12) is fixedly connected to the surface of the stepper motor (111), and the bottom of the stabilizing sleeve (12) is fixedly connected to the front end of the top of the support plate (2).

4. A slitting machine for aluminum strip processing according to claim 2, characterized in that: Limiting grooves (13) are provided at both ends of the outer side of the guide block (10), and the moving block (115) is located inside the limiting grooves (13).

5. A slitting machine for aluminum strip processing according to claim 2, characterized in that: The moving block (115) has buffer grooves (14) on both the front and back sides. A damping rod (15) is fixedly connected to the outer side of the inner wall of the buffer groove (14). The inner side of the damping rod (15) is fixedly connected to the outer side of the striking block (116).

6. A slitting machine for aluminum strip processing according to claim 1, characterized in that: The bottom of the support plate (2) is fixedly connected to the mounting leg (16), and the top of the suction nozzle (9) is equipped with a filter plate (17).