Direct current charger

By installing a multi-layered louvered protective mechanism and stainless steel mesh on the door panel of the DC charger, the problem of insufficient protection level is solved, achieving better waterproof and dustproof effects, extending service life and reducing maintenance costs.

CN224075411UActive Publication Date: 2026-04-03GUANGDONG YINGTONG ZHILIAN DIGITAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing DC chargers have insufficient protection levels and are prone to problems such as water leakage and dust accumulation in outdoor environments, which affect the normal use of the devices, resulting in high maintenance costs and shortened service life.

Method used

A multi-layered louvered protective mechanism is installed in the door panel of the DC charger. The louvers are horizontally aligned and tightly attached to form a continuous reverse bending channel. Combined with stainless steel mesh and dustproof cotton, the waterproof and dustproof performance is improved.

Benefits of technology

It effectively improves the waterproof performance of DC chargers, extends their service life, reduces maintenance costs, and maintains good ventilation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a direct current charger, which relates to the technical field of direct current charging, and comprises a cabinet body, two sides of the cabinet body are rotatably connected with two door plates, taking one door plate as an example, the middle part of the door plate is fixedly connected with a ventilation net, the middle part of the door plate is provided with a protection mechanism, and the protection mechanism is arranged opposite to the ventilation net. The central axis of the protection mechanism coincides with the central axis of the ventilation net, the protection mechanism comprises multiple layers of shutter strips, and the multiple layers of shutter strips are horizontally aligned and tightly attached to one another. According to the utility model, the plurality of layers of shutter strips are arranged in an inner-outer multi-layer and horizontal alignment manner, the plurality of layers of shutter strips cling to each other, and a plurality of continuous and reverse bending channels are formed among the plurality of layers of shutter strips to realize a physical barrier layer, so that sprayed water at any angle cannot penetrate through the shutter strips, the waterproof performance of the direct-current charger is effectively improved, and the shutter strips are easy to process and low in cost. The service life of the charger is prolonged, and the maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of DC charging technology, and in particular to a DC charger. Background Technology

[0002] DC chargers are high-efficiency devices used for fast charging of electric vehicles. By providing high-power DC power, they significantly shorten charging time. With the continuous updates and development of the electric vehicle market, chargers have become increasingly popular, and their market value continues to grow, making them a core component of new energy infrastructure.

[0003] Existing DC chargers have insufficient protection levels, often resulting in problems such as water leakage, failure to meet protection requirements, or high manufacturing difficulty. Especially when used outdoors for extended periods, dust accumulation inside the charger is common, severely affecting the normal operation of internal components. This increases maintenance costs and significantly shortens the charger's lifespan, leading to reduced economic benefits and hindering market promotion.

[0004] Therefore, a DC charger is proposed to address the above problems. Utility Model Content

[0005] In view of this, the purpose of this utility model is to provide a DC charger that can effectively improve waterproof performance, is easy to process, increases the service life of the charger, and reduces maintenance costs.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A DC charger includes a cabinet with two door panels rotatably connected to both sides. Taking one door panel as an example, a ventilation mesh is fixedly connected to the middle of the door panel, and a protective mechanism is installed in the middle of the door panel. The protective mechanism is directly opposite the ventilation mesh, and its central axis coincides with the central axis of the ventilation mesh. The protective mechanism includes multiple layers of louvers, which are horizontally aligned and tightly attached to each other.

[0008] The DC charger provided by this utility model, as described above, has the following beneficial effects:

[0009] This utility model features a ventilation mesh fixedly connected to the center of the door panel, with a protective mechanism installed in the center of the door panel. The protective mechanism is positioned directly opposite the ventilation mesh, with its central axis coinciding with the central axis of the ventilation mesh. The protective mechanism uses multiple layers of louvers, arranged horizontally and closely aligned, forming multiple continuous and reverse bending channels between the layers of louvers to achieve a physical barrier layer. Therefore, water sprayed from any angle cannot penetrate, effectively improving the waterproof performance of the DC charger. Furthermore, it is easy to process, extends the charger's service life, and reduces maintenance costs. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the door panel structure of this utility model;

[0012] Figure 3 This is a schematic diagram of the door panel structure from another perspective of the present invention;

[0013] Figure 4 This is a schematic diagram of the explosion effect of the door panel structure of this utility model;

[0014] Figure 5 This is a schematic diagram illustrating the explosion effect of the protective structure of this utility model;

[0015] Figure 6 This is a schematic diagram of the cross-sectional structure of the door panel of this utility model;

[0016] Figure 7 This is a schematic diagram of the internal structure of the cabinet of this utility model;

[0017] Figure 8 This is a schematic diagram of the DC output matrix module of this utility model;

[0018] Figure 9 This is a schematic diagram of the bottom structure of the cabinet of this utility model.

[0019] Reference numerals: 100, Cabinet; 200, Door panel; 210, Ventilation mesh; 230, Protective mechanism; 231, Positioning bracket; 232, Frame assembly; 233, Louvered strip; 240, Dustproof assembly; 241, Mounting frame; 242, Dustproof cotton; 250, Stainless steel mesh; 260, Pressure strip; 110, Power module; 120, DC output matrix module; 130, Cable outlet; 131, Cable inlet; 140, Main incoming circuit breaker; 150, Incoming copper busbar; 151, Outgoing copper busbar; 160, Output protection plate; 161, Circuit breaker protection plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0021] In the description of this utility model, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing embodiments of the invention only and is not intended to limit the invention.

[0025] Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to give a full understanding of embodiments of the present invention.

[0026] like Figures 1 to 9As shown, this utility model provides a technical solution: a DC charger, including a cabinet 100, with two door panels 200 rotatably connected to both sides of the cabinet 100. Taking one door panel 200 as an example, a ventilation mesh 210 is fixedly connected to the middle of the door panel 200, and a protective mechanism 230 is installed in the middle of the door panel 200. The protective mechanism 230 and the ventilation mesh 210 are arranged facing each other, and their central axis coincides with the central axis of the ventilation mesh 210. The protective mechanism 230 includes multiple layers of louvered strips 233, which are horizontally aligned and tightly attached to each other. By using multiple layers of louvered strips 233, with multiple layers inside and out, horizontally aligned and tightly attached to each other, multiple continuous and reverse bending channels are formed between the multiple layers of louvered strips 233, realizing a physical barrier layer. Therefore, water sprayed from any angle cannot penetrate, effectively improving the waterproof performance of the DC charger, and making it easy to process, increasing the service life of the charger, and reducing maintenance costs.

[0027] like Figure 6 As shown, each of the multi-layer louvered strips 233 is composed of several blades, and the blades are inclined bidirectionally curved. The blades in the multi-layer louvered strips 233 are relatively flat at the head and tail. The bidirectionally curved blades between the multi-layer louvered strips 233 form multiple continuous curves in the middle of the door panel 200, which can effectively block water vapor and dust without affecting the ventilation effect of the door panel 200.

[0028] like Figure 4 and Figure 5 As shown, a positioning bracket 231 is fixedly installed inside the door panel 200. The positioning bracket 231 is fixedly installed to the louver strip 233 by rivets. A frame assembly 232 is installed on one side of the positioning bracket 231. The frame assembly 232 consists of four metal beams, which are fixedly connected by rivets. The positioning bracket 231 is fixedly installed inside the frame assembly 232 by rivets. A pressure strip 260 is fixedly connected to the side of the frame assembly 232 away from the ventilation net 210. A stainless steel mesh 250 is installed on the opposite side of the pressure strip 260 and the frame assembly 232. A dustproof component 240 is installed on the side of the frame assembly 232 away from the ventilation net 210. The stainless steel mesh 250 can greatly improve the overall structural strength of the door panel 200.

[0029] like Figure 4 As shown, the dustproof component 240 includes a mounting frame 241 fixedly connected inside the door panel 200, and the interior of the mounting frame 241 is filled with dustproof cotton 242; the dustproof cotton 242 can further improve the DC charger's anti-interference effect against dust and moisture, thereby extending the service life of the DC charger.

[0030] like Figure 3 and Figure 4As shown, several ribs are fixedly connected to the middle of the mounting frame 241, and several screens are fixedly connected to the middle of the ribs; the screens can improve the stability of the dustproof cotton 242 and prevent the cotton from running out of the wires, and the ribs can support the screens, thereby improving the stability of the overall structure.

[0031] like Figure 8 As shown, the cabinet 100 has an inlet compartment and an outlet compartment. The outlet compartment houses a power module 110 and a DC output matrix module 120. The power module 110 is located directly above the DC output matrix module 120. A copper busbar 151 for cable connection is installed slightly below the outlet compartment. A cable outlet 130 is located at the bottom of the outlet compartment. The inlet compartment houses a main incoming circuit breaker 140 and an incoming copper busbar 150. The incoming copper busbar 150 is located below the main incoming circuit breaker 140. A cable inlet 131 is located at the bottom of the inlet compartment. Cables pass through the inlet compartment and the outlet compartment, and finally through the outlet 130, connecting the corresponding components inside the inlet and outlet compartments. This ensures that the wiring is orderly from left to right, and from top to bottom from the power module 110 to the DC output matrix module 120, which is natural and smooth, without cable crossing, avoiding interference, and is safe, aesthetically pleasing, and convenient for assembly and maintenance.

[0032] It should be noted that the power module 110, main incoming circuit breaker 140, DC output matrix module 120, incoming copper busbar 150, cable inlet 131, cable outlet 130 and outgoing copper busbar 151 are all existing technologies. Those skilled in the art can easily understand and implement the relevant solutions based on their names, so we will not elaborate further.

[0033] like Figure 7 As shown, the DC output matrix module 120 is externally mounted with an output protection plate 160, which is made of transparent material. The output protection plate 160 can effectively prevent the contact copper busbar 151 of the output wires when maintaining and repairing the DC charger, thereby eliminating safety hazards. At the same time, the transparent material makes it easy to visually inspect the condition of the device.

[0034] like Figure 7 As shown, a circuit breaker protective plate 161 is installed on the outside of the main incoming circuit breaker 140. A through hole is provided in the middle of the circuit breaker protective plate 161. The handle on one side of the main incoming circuit breaker 140 passes through the through hole to the outside of the circuit breaker protective plate 161. The circuit breaker protective plate 161 can prevent touching the incoming line connecting copper busbar 150, eliminating safety hazards. At the same time, the through hole of the circuit breaker protective plate 161 allows the handle of the main incoming circuit breaker 140 to pass through, making it convenient for manual operation of the main incoming circuit breaker 140 for opening and closing.

[0035] The working principle of this utility model is as follows: In use, after the power module 110, main incoming circuit breaker 140, circuit breaker protection plate 161, output protection plate 160, DC output matrix module 120, incoming copper busbar 150, cable inlet 131, cable outlet 130, and outgoing copper busbar 151 are installed in their respective positions, the cable flows from the cable inlet 131 through the inlet and outlet compartments, and finally through the cable outlet 130, connecting the corresponding components inside the inlet and outlet compartments. This ensures that the wiring is orderly from left to right, and from top to bottom from the power module 110 to the DC output matrix module 120. The design is natural and smooth, with no cable crossings, avoiding interference, ensuring safety and aesthetics, and facilitating assembly and maintenance. During ventilation, when affected by external moisture and dust, the multi-layered louvered strips 233 form multiple continuous bends in the middle of the door panel 200 through bidirectional curved blades. This effectively blocks moisture and dust without affecting the ventilation effect of the door panel 200. At the same time, the stainless steel mesh 250 greatly improves the overall structural strength of the door panel 200, and the dustproof cotton 242 further enhances the DC charger's resistance to dust and moisture interference, thereby extending the service life of the DC charger.

[0036] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A DC charger, comprising a cabinet (100), characterized in that: The cabinet (100) has two door panels (200) rotatably connected to both sides. Taking one door panel (200) as an example, a ventilation net (210) is fixedly connected to the middle of the door panel (200), and a protective mechanism (230) is installed in the middle of the door panel (200). The protective mechanism (230) is set directly opposite to the ventilation net (210), and its central axis coincides with the central axis of the ventilation net (210). The protective mechanism (230) includes multiple layers of louvered strips (233). The multiple layers of louvered strips (233) are horizontally aligned and closely attached to each other.

2. The charger according to claim 1, characterized in that: Each of the multi-layered louvered strips (233) is composed of several blades, and the blades are inclined bidirectional curved. The blades in the multi-layered louvered strips (233) are in a state where the ends are relatively aligned.

3. The charger according to claim 1, characterized in that: A positioning bracket (231) is fixedly installed inside the door panel (200). The positioning bracket (231) is fixedly installed with the louver strip (233) by rivets. A frame assembly (232) is installed on one side of the positioning bracket (231). The frame assembly (232) consists of four metal beams, which are fixedly connected by rivets. The positioning bracket (231) is fixedly installed inside the frame assembly (232) by rivets. A pressure strip (260) is fixedly connected to the side of the frame assembly (232) away from the ventilation net (210). A stainless steel mesh (250) is installed on the opposite side of the pressure strip (260) and the frame assembly (232). A dustproof assembly (240) is installed on the side of the frame assembly (232) away from the ventilation net (210).

4. The charger according to claim 3, characterized in that: The dustproof component (240) includes a mounting frame (241) fixedly connected inside the door panel (200), and the interior of the mounting frame (241) is filled with dustproof cotton (242).

5. The charger according to claim 4, characterized in that: The mounting frame (241) has several ribs fixedly connected to its middle section, and several screens are fixedly connected to the middle section of the ribs.

6. The charger according to claim 1, characterized in that: The cabinet (100) is equipped with an inlet compartment and an outlet compartment. The outlet compartment is equipped with a power module (110) and a DC output matrix module (120). The power module (110) is located directly above the DC output matrix module (120). An outlet copper busbar (151) is installed at a lower position in the outlet compartment. A cable outlet (130) is provided at the bottom of the outlet compartment. The inlet compartment is equipped with a main inlet circuit breaker (140) and an inlet copper busbar (150). The inlet copper busbar (150) is located below the main inlet circuit breaker (140). A cable inlet (131) is provided at the bottom of the inlet compartment.

7. The charger according to claim 6, characterized in that: The DC output matrix module (120) is externally mounted with an output protection plate (160), which is made of transparent material.

8. The charger according to claim 6, characterized in that: The main incoming circuit breaker (140) is equipped with a circuit breaker protection plate (161). The circuit breaker protection plate (161) has a through hole in the middle. The handle on one side of the main incoming circuit breaker (140) passes through the through hole to the outside of the circuit breaker protection plate (161).