Complete processing device, master control circuit structure and system for composite cable

Abstract

The utility model discloses a complete processing device for a composite cable, a main control circuit structure and a system, and relates to the technical field of complete processing of cables. According to the machining device, the pay-off machine, the traction frame, the take-up machine and the workbench are integrated, automatic take-up and pay-off and automatic meter counting are achieved through the pay-off machine, the traction frame and the take-up machine, work can be completed by one person on the operation table, the working efficiency is improved, and the occupied area is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, and in particular to a complete cable processing device, main control circuit structure and system. Background Technology

[0002] As the welding machine industry continues to expand, the demand for diversified and integrated composite cables is becoming increasingly prominent. Taking CO2 gas shielded welding equipment as an example, its cable assemblies need to simultaneously integrate multiple functions such as power transmission, signal control, gas delivery, and cooling circulation. Traditional processing technology adopts a split-operation mode: first, cables and gas pipes with different functions are cut independently, then the wiring positioning and bundling are completed manually, and finally, multiple processes are connected to achieve wire stripping, welding, and joint assembly, ultimately integrating them into a complete cable harness. However, this processing method is labor-intensive, inefficient, and requires a large space, which seriously restricts the complete processing of composite cables. Utility Model Content

[0003] This utility model provides a complete set of processing equipment, main control circuit structure and system for composite cables, to solve the problems of high labor intensity, low efficiency and large site requirements of existing composite cable processing methods.

[0004] This utility model is achieved through the following technical solution:

[0005] In a first aspect, this utility model provides a complete set of processing equipment for integrated cables, comprising:

[0006] A cable feeding machine includes at least one cable feeding reel and a geared motor for controlling the rotational speed of the cable feeding reel, each cable feeding reel being used to feed cable;

[0007] The traction frame includes guide wheels that match the number of the cable reels, the guide wheels being used to pull the cable released through the cable reels;

[0008] A take-up machine includes a take-up reel and a motor for controlling the rotational speed of the take-up reel, the take-up reel being used to wind up cables;

[0009] A workbench is located between the traction frame and the take-up machine. The workbench is equipped with a wire stripper, a constant temperature tin pot, wire cutters, and at least one meter encoder. The workbench is used to count the length of the cable and to perform wire stripping, tinning, or wire cutting operations.

[0010] In the above-mentioned complete set of processing equipment for integrated cables, the automatic wire feeding and winding of the wire by the wire feeding machine, the traction frame, and the wire winding machine, as well as the automatic meter counting, improves work efficiency. The equipment has a simple structure and is easy to operate. One person can complete the work by operating the equipment at the control table, which significantly reduces labor intensity. Moreover, the various parts of the equipment are arranged in a compact manner, occupying a small area and saving work space.

[0011] Furthermore, the take-up reel includes an outer shaft, an inner shaft, a take-up wheel, a guide vane, a tensioning mechanism, and a cylinder;

[0012] The outer shaft connects the motor and the take-up reel, so that the outer shaft drives the take-up reel to rotate under the drive of the motor;

[0013] The inner shaft is coaxially arranged with the outer shaft and connected to the tensioning mechanism and the cylinder. The end of the tensioning mechanism is connected to the guide vane. Thus, the inner shaft drives the tensioning mechanism to expand or contract under the drive of the cylinder, and the tensioning mechanism drives the guide vane to open or retract.

[0014] Furthermore, the electric motor is an electric motor with a stop system.

[0015] Furthermore, the wire feeding machine includes a wire feeding frame, two wire feeding reels and two corresponding geared motors; the wire feeding reels are fixed on the wire feeding frame, and the geared motors mesh with the rotating shafts of the corresponding wire feeding reels through gear chains, thereby driving the wire feeding reels to rotate forward or backward.

[0016] Furthermore, the workbench also includes a water and gas pipe wire feeding reel, which is disposed below the workbench surface; the wire stripper, constant temperature tin pot, wire cutter, and at least one meter encoder are disposed on the workbench surface.

[0017] Furthermore, there are three meter encoders, which are used to measure the cables released by the two pay-off reels and the water-air pipe pay-off reel of the pay-off machine, respectively.

[0018] Secondly, this utility model provides a main control circuit structure for a complete set of processing equipment for integrated cables applied to the first aspect, including a main circuit module and a control circuit module;

[0019] In the main circuit module, the take-up motor M1 and the two geared motors M2 and M3 of the pay-off machine are connected in series with an overheat relay, a frequency converter and an air switch, respectively, and are connected to a three-phase AC power supply through the air switch to form the main circuit;

[0020] The control circuit module includes a power supply circuit and a control circuit. In the power supply circuit, the phase line L and the neutral line N are connected to the power switch QF4 and then split into two paths. One path supplies power to the meter encoders 1 to 3, and the other path is connected to the switching power supply. The switching power supply is used to convert AC power to DC power to supply power to the control circuit.

[0021] In the control circuit, the positive output terminal of the switching power supply is connected in series with the emergency stop button SB1, the normally closed contact FR of the overheat relay, the emergency stop button SB2, the normally closed contact KT3 of the meter encoder 3, and the start button SB3. The start button SB3 is connected in parallel with the self-locking coil of the relay KA1.

[0022] The output of the start button SB3 is divided into two paths. One path is connected to the normally closed contact KT1 of the meter encoder 1, the normally closed contact KT2 of the meter encoder 2, and the inverter start switches KA2, KA3 and KA4. The other path is connected to the start switch KA5 of the meter encoders 1 to 3.

[0023] The output of the emergency stop button SB2 is also connected in series with the normally closed contact of the relay KA1, the take-up switch SA2, and the reset switch KA6 of the meter encoders 1-3.

[0024] The start switches KA2, KA3 and KA4 of each frequency converter, the start switch KA5 of the meter encoders 1 to 3, the take-up switch SA2, and the reset switch KA6 of the meter encoder are also connected to the negative output terminal of the switching power supply to form a control loop.

[0025] Furthermore, the traction frame also includes a limit sensor for limiting the guide wheel; the output of the emergency stop button SB2 is also connected in series with the upper limit normally closed contact SQ1 of the limit sensor, the lower limit normally closed contact SQ2 of the limit sensor and the manual recovery switch SA1. The manual recovery button is used to control the reel to reverse so as to realize cable recovery.

[0026] Furthermore, the output of the start button SB3 is connected in series with the pause button SB4 and then split into two paths. One path is connected in series with the upper limit normally closed contact SQ1 of the limit sensor, the normally closed contact KT1 of the meter encoder 1, the lower limit normally closed contact SQ2 of the limit sensor, and the normally closed contact KT2 of the meter encoder 2.

[0027] The other end of the normally closed contact KT2 is connected to the inverter start switches KA2 and KA3 respectively. The lead connecting the normally closed contact KT1 and the lower limit normally closed contact SQ2 is connected to the inverter start switch KA4. The inverter start switches KA2, KA3 and KA4 are connected to the negative output terminal of the switching power supply.

[0028] Thirdly, this utility model provides a complete processing system for composite cables, including the complete processing device for composite cables as described in any one of the first aspects of this utility model; and the main control circuit structure as described in any one of the second aspects.

[0029] Compared with existing technologies, this invention has the following advantages and beneficial effects: the pay-off and take-up machines are automatically controlled by motors, the processing operations are concentrated on the operating table, and automatic meter counting is performed on the operating table. One person can complete all the work, reducing labor intensity and improving efficiency, while also reducing space occupation. The matching main control circuit enables semi-automatic assembly line processing through simple buttons, and has motor forward and reverse rotation control, as well as phase loss and overcurrent protection functions. Attached Figure Description

[0030] To more clearly illustrate the technical solutions of the exemplary embodiments of this utility model, the drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this utility model and should not be considered as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort. In the drawings:

[0031] Figure 1 This is a schematic diagram of a complete set of processing equipment for integrated cables according to an embodiment of this utility model;

[0032] Figure 2 This is a schematic diagram of the structure of a take-up reel according to an embodiment of the present utility model;

[0033] Figure 3 This is a schematic diagram of the structure of a wire feeding machine according to an embodiment of the present utility model;

[0034] Figure 4 This is a schematic diagram of the main circuit module of a main control circuit structure according to an embodiment of the present utility model;

[0035] Figure 5 This is a schematic diagram of the control circuit module of a main control circuit structure according to an embodiment of the present invention.

[0036] The annotations in the attached figures are explained as follows:

[0037] 100-Wire feeding machine, 200-Traction frame, 300-Wire take-up machine, 400-Workbench, 110-Wire feeding reel, 120-Gear motor, 210-Guide wheel, 312-Inner shaft, 313-Wire take-up reel, 314-Guide leaf plate, 315-Telescopic mechanism, 316-Cylinder, 410-Water and air pipe wire feeding reel, 420-Meter encoder. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0039] It should be noted that the terms "comprising" and "having" and any variations thereof in the specification, claims, and accompanying drawings of this utility model are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to other steps or units inherent in the device.

[0040] The terminology used in the various embodiments of this application is for the purpose of describing particular embodiments only and is not intended to limit the various embodiments of this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which the various embodiments of this application pertain. The terms (such as those defined in a generally used dictionary) are to be interpreted as having the same meaning as in the context of the relevant technical field and are not to be interpreted as having an idealized or overly formal meaning, unless clearly defined in the various embodiments of this application.

[0041] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not specifically described in order to avoid obscuring the present invention.

[0042] This utility model provides a complete set of processing equipment, main control circuit structure and system for composite cables, which is suitable for the realization of automated production line process for complete set processing of composite cables, and is conducive to improving processing efficiency, reducing labor intensity and reducing site occupation.

[0043] Please see Figure 1 As shown, the complete cable processing device of this utility model integrates a wire feeding machine 100, a traction frame 200, a wire take-up machine 300, and a worktable 400. The wire feeding machine includes at least one wire feeding reel 110 and a geared motor 120 for controlling the rotational speed of each wire feeding reel; the number of wire feeding reels and geared motors are matched. Each wire feeding reel is used to feed one type of cable. When the wire feeding machine includes two or more wire feeding reels, it can process at least two types of cables, implementing a comprehensive cable processing technology.

[0044] The traction frame 200 can be set close to the wire feeding machine 100. The traction frame includes guide wheels 210 in number that match the wire feeding reel 110. The guide wheels pull each cable to the workbench 400 for operation.

[0045] The workbench 400 is positioned between the traction frame and the take-up machine 300, and is used for cable processing operations such as stripping, welding, bundling, and cutting. In addition to processing tools such as a wire stripper, a constant-temperature solder pot, and wire cutters, the workbench 400 also includes a meter encoder 420. Multiple meter encoders 420 are configured to handle different types of cables, measuring their lengths separately. The meter encoder has a built-in encoder, allowing the length to be set via the encoder.

[0046] The take-up machine 300 includes a take-up reel and a motor that controls the speed of the take-up reel. After operation and meter counting via the control panel, it winds up the cables to form a complete set. Preferably, the motor is a motor with a stop system.

[0047] This processing device has a simple structure and is easy to operate. One person can operate it from the control panel, significantly reducing labor intensity. Automatic wire feeding and take-up machines, along with automatic meter counting, improve work efficiency. Furthermore, the compact layout of all parts saves space and reduces the footprint.

[0048] Further, please see Figure 2 As shown, the take-up reel includes an outer shaft, an inner shaft 312, a take-up reel 313, a guide vane 314, a tensioning mechanism 315, and a cylinder 316. The outer shaft connects to a motor and the take-up reel, while the inner shaft connects to the tensioning mechanism and the cylinder. Depending on the driving direction, the outer shaft can be divided into a driving end and a driven end. The driven end is connected to the take-up reel 313, and the driving end is connected to the motor. The connection method with the motor is not limited to direct drive or gear transmission, and it is fixedly connected to the take-up reel. When the outer shaft rotates axially under the drive of the motor, it drives the take-up reel connected to it to rotate, thus enabling the take-up reel to take up the yarn. The outer shaft and the take-up reel are coaxially arranged, driving the take-up reel to rotate coaxially. The inner shaft is coaxially arranged with the outer shaft, so the inner shaft can pass through the center of the take-up reel. The tensioning mechanism is connected to the front end of the take-up reel (the side where the yarn is taken up), and the cylinder is connected to the rear end of the take-up reel. The cylinder drives the inner shaft to move axially, and the tensioning mechanism expands or contracts under the axial movement of the inner shaft. The end of the tensioning mechanism 315 is connected to the guide vane 314, which drives the guide vane to open or retract when the tensioning mechanism expands or contracts.

[0049] The working principle of the take-up reel is as follows: the cylinder extends and retracts to pull the inner shaft axially, causing the tensioning mechanism to expand or contract. At the same time, the tensioning mechanism pulls the blade to retract, and the inner shaft is connected to the outer shaft through the clutch. The motor drives the outer shaft take-up reel to rotate together to achieve take-up.

[0050] Further, please see Figure 3As shown, the wire feeding machine 100 includes a wire feeding frame 130, two wire feeding reels 110, and two geared motors 120 corresponding to the two wire feeding reels. The wire feeding reels 110 and the geared motors 120 are fixed on the wire feeding frame. The geared motors 120 mesh with the rotating shaft of the corresponding wire feeding reel through a gear chain, thereby driving the wire feeding reel to rotate forward or backward.

[0051] Further, see Figure 1 As shown, the workbench 400 also includes a water / air pipe cable reel 410, which is located below the workbench surface; operating tools such as a wire stripper, a constant temperature solder pot, and wire cutters, as well as at least one meter encoder, are located on the workbench surface. The meter encoder can be located at the end of the workbench surface to count the length of the cable before it enters the workbench surface.

[0052] Furthermore, there are three meter encoders, corresponding to the two pay-off reels 110 and the water / air pipe pay-off reel 410, which respectively measure the cable released by the two pay-off reels and the water / air pipe pay-off reel.

[0053] An embodiment of this utility model also provides a matching main control circuit structure for the electrical control of the aforementioned integrated cable processing device. This main control circuit structure consists of a main circuit module and a control circuit module; please refer to [link to relevant documentation]. Figure 4 , Figure 5 As shown, Figure 4 The diagram shown is the circuit schematic of the main circuit module. Figure 5 The diagram shown is the circuit schematic of the control circuit module.

[0054] The main circuit module mainly includes air switches QF1~QF3, frequency converters 1~3 and overheat relays FR1~FR3, and the power supply is connected to a three-phase AC power supply. Figure 4 In the diagram, motor M1 represents the take-up motor, while M2 and M3 represent the geared motors of the two pay-off reels. In the main circuit module, motors M1, M2, and M3 are connected in series with an overheat relay, a frequency converter, and an air switch, respectively, and are connected to a three-phase AC power supply through the air switch to form the main circuit.

[0055] The control circuit module includes a power supply circuit and a control circuit, such as... Figure 5 As shown, in the power supply circuit, the phase line L and neutral line N are connected to the power switch QF4 and then split into two paths. One path supplies power to the meter encoders 1-3, and the other path connects to a switching power supply. The switching power supply converts AC power to DC power to supply power to the downstream control circuit. The switching power supply is AC220V / DC24V, converting AC power to 24V DC. A fuse FU1 is also connected in series on the phase line L for short-circuit protection. The main circuit module also includes the main circuit power switch QF connected in series on the incoming side of the three-phase AC power supply.

[0056] In the control circuit, the positive output terminal of the switching power supply is connected in series with the emergency stop button SB1, the normally closed contact FR of the overheat relay (including FR1, FR3, and FR3), the emergency stop button SB2, the normally closed contact KT3 of the meter encoder 3, and the start button SB3. The start button SB3 is connected in parallel with the self-locking coil of the relay KA1. The output terminal of the start button SB3 is divided into two paths: one path connects to the normally closed contact KT1 of the meter encoder 1, the normally closed contact KT2 of the meter encoder 2, and the inverter start switches KA2, KA3, and KA4; the other path connects to the start switch KA5 of the meter encoders 1-3. The output terminal of the emergency stop button SB2 is also connected in series with the normally closed contact of the relay KA1, the take-up switch SA2, and the reset switch KA6 of the meter encoders 1-3. The start switches KA2, KA3, and KA4 of each inverter, the start switch KA5 of the meter encoders 1-3, the take-up switch SA2, and the reset switch KA6 of the meter encoders are also connected to the negative output terminal of the switching power supply, forming a control loop.

[0057] Furthermore, the traction frame also includes limit sensors for limiting the guide wheels. The output of the emergency stop button SB2 is connected in series with the upper limit normally closed contact SQ1 of the limit sensor, the lower limit normally closed contact SQ2 of the limit sensor, and the manual retraction switch SA1. The manual retraction button is used to control the reel to reverse, thereby retrieving the cable. The limit sensors are connected in parallel across the switching power supply and the emergency stop button SB1 to obtain DC power input.

[0058] Among them, the output of the start button SB3 is connected in series with the pause button SB4 and then splits into two paths. One path is connected in series with the upper limit normally closed contact SQ1 of the limit sensor, the normally closed contact KT1 of the meter encoder 1, the lower limit normally closed contact SQ2 of the limit sensor, and the normally closed contact KT2 of the meter encoder 2.

[0059] The control principle of the above control circuit module is as follows:

[0060] (1) Preparation: Turn on the power switch QF4. The meter counter, switching power supply, and limit sensor will be powered on and working. Set the required length of the meter counter, the bundling time, etc., and then pass all kinds of cables, air pipes, and water pipes through the meter encoder transmitter wheel. Manually turn the take-up switch SA2 to the "left" position. YV1 will work, and the take-up tensioning mechanism will open. Bundle all kinds of cables, air pipes, and water pipes together and press them on the take-up wheel. Manually turn the take-up switch SA2 to the "right" position. At this time, YV2 will work. After the take-up tensioning mechanism closes, manually turn the SA2 switch back to the middle position. At this time, KA6 will work, and all three meter counters will reset simultaneously, and the count will be zero.

[0061] (2) Start-up operation: Power on and close the QF4 switch. Emergency stop buttons SB1, FR (FR1, FR2, FR3), SB2 stop button, and length stop button KT3 of meter counter 3 are all normally closed contacts. Start SB3, and the KA1 coil is energized and self-locked. One path KA2, KA3, and KA4 are energized, starting frequency converters 1, 2, and 3. Motors M1, M2, and M3 rotate forward (controlled by the FWD end). The other path KA5 is energized, starting the meter encoders 1, 2, and 3. At the same time, the normally closed contact of KA1 is opened, and the manual switch SA2 of the take-up machine is ineffective.

[0062] When the meter counter 1 reaches the set length via encoder 1, the normally closed contact of KT1 opens, and inverters 1, 2, and 3, take-up machine KA4, pay-off machines KA2 and KA3, and FWD pause. Manual bundling is then performed. After the set time is reached, the normally closed contact KT1 reopens, and inverters 1-3, take-up machine KA4, and pay-off machines KA2 and KA3 resume operation. This process repeats to achieve the interval bundling of the entire integrated wire system.

[0063] When the meter counter 2 reaches the set length through the encoder 2, the normally closed contact of KT2 opens, and the frequency converters 1, 2, and 3, take-up machine KA4, and pay-off machine KA2, KA3, and FWD stop working. At this time, manual cutting, stripping, tinning, and wire lug pressing are performed.

[0064] When the meter counter 3 reaches the set length through the encoder 3, the normally closed contact of KT3 opens, the coil of KA1 is de-energized and also disconnects, and at the same time the normally closed contact of KA1 closes. KA2, KA3, KA4, KA5, frequency converters 1 to 3, and meter counters 1 to 3 all stop working, achieving automatic stop. At this time, the water and air pipes are manually cut and bundled.

[0065] (3) Stop working: After automatic stop or manual stop by pressing the SB2 button, manually turn the SA2 switch of the take-up machine to "left". YV1 will activate, the tensioning mechanism of the take-up machine will retract and open, and the composite cable can be removed to complete the process.

[0066] (4) Protection Function: When the take-up machine pulls the guide wheel of the traction machine to the upper limit of the limit sensor, the normally closed contact SQ1 of the sensor opens, KA4, inverter 1 stops working, and motor M1 stops rotating. This prevents the pay-off machine from falling behind the forcefully pulled cable, thus providing protection. When the pay-off machine feeds the cable quickly, when the guide wheel of the traction machine reaches the lower limit of the limit sensor, the normally closed contact SQ2 of the sensor opens, KA2, KA3, inverter 2, and inverter 3 stop working, and motors M2 and M3 stop rotating. This prevents the take-up machine from falling behind the pay-off machine, which could cause the cable to become tangled, thus providing protection.

[0067] In addition, when it is necessary to replace the cable reel, SA1 can be manually rotated to "right" or "left" to activate KA7 / KA8. Inverter 2 or 3 can be started to reverse so that the cable reel 1 or cable reel 2 of the cable feeding machine can retract the cable. Press SB2 to stop.

[0068] The embodiments of this utility model also provide a complete processing system for composite cables, including the complete processing device for composite cables in any of the above embodiments of this utility model; and the main control circuit structure in any of the above embodiments.

[0069] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A complete processing apparatus for integrated cables, characterized in that, The application relates to a comprehensive cable processing device. The device comprises a cable releasing machine, a traction frame, a cable winding machine and a workbench. The cable releasing machine comprises at least one cable releasing disc and a speed reducer motor for controlling the rotating speed of the cable releasing disc. The traction frame comprises guide wheels corresponding to the number of the cable releasing discs. The cable winding machine comprises a cable winding disc and a motor for controlling the rotating speed of the cable winding disc.

2. The integrated cable processing apparatus of claim 1, wherein, The workbench is arranged between the traction frame and the cable winding machine. The workbench is provided with a cable stripping machine, a constant-temperature tin pot, a cable cutting plier and at least one metering encoder. The workbench is used for metering the cable and performing stripping, tinning or cutting operations.

3. The integrated cable processing apparatus according to claim 1 or 2, characterized by The cable winding disc comprises an outer shaft, an inner shaft, a winding wheel, a guide vane plate, a tensioning mechanism and an air cylinder.

4. The integrated cable processing apparatus of claim 1, wherein, The outer shaft is connected with the motor and the winding wheel, so that the outer shaft drives the winding wheel to rotate under the drive of the motor.

5. The integrated cable processing apparatus according to claim 1 or 4, wherein The inner shaft is coaxially arranged with the outer shaft and is connected with the tensioning mechanism and the air cylinder.

6. The integrated cable processing apparatus of claim 5, wherein, The end of the tensioning mechanism is connected with the guide vane plate.

7. A master circuit structure, characterized by The inner shaft drives the tensioning mechanism to expand or shrink under the drive of the air cylinder. The motor is a motor with a stop system. The cable releasing machine comprises a releasing frame, two cable releasing discs and two corresponding speed reducer motors. The cable releasing discs are fixed on the releasing frame. The speed reducer motors are engaged with the rotating shafts of the corresponding cable releasing discs through gear chains, so that the cable releasing discs are driven to rotate forward or reversely. The workbench further comprises a water and gas pipe releasing disc arranged below the tabletop of the workbench. The cable stripping machine, the constant-temperature tin pot, the cable cutting plier and the at least one metering encoder are arranged on the tabletop of the workbench. The metering encoder has three metering encoders for metering the cables released by the two cable releasing discs and the water and gas pipe releasing disc of the cable releasing machine. The main control circuit structure is applied to the comprehensive cable processing device. The main control circuit structure comprises a main circuit module and a control circuit module. In the main circuit module, the motor M1 of the cable winding machine and the two speed reducer motors M2 and M3 of the cable releasing machine are connected with a thermal relay, a frequency converter and an air switch in sequence and are connected with a three-phase alternating current power supply through the air switch to form a main circuit. The control circuit module comprises a power supply circuit and a control circuit. In the power supply circuit, a phase line L and a neutral line N are connected with a power switch QF4 and are divided into two paths. One path is used for supplying power to the metering encoders 1-3. The other path is connected with a switching power supply. The switching power supply is used for converting alternating current into direct current to supply power to the control circuit. In the control circuit, the positive output end of the switching power supply is connected with an emergency stop button SB1, a normally closed contact FR of a thermal relay, an emergency stop button SB2, a normally closed contact KT3 of a metering encoder 3 and a start button SB3 in sequence. The start button SB3 is connected with a self-locking coil of a relay KA1 in parallel. In the control circuit, the positive output end of the switching power supply is connected with an emergency stop button SB1, a normally closed contact FR of a thermal relay, an emergency stop button SB2, a normally closed contact KT3 of a metering encoder 3 and a start button SB3 in sequence. The output end of the start button SB3 is divided into two paths, one of which is connected to the normally closed contact KT1 of the metering encoder 1, the normally closed contact KT2 of the metering encoder 2, and the frequency converter start switches KA2, KA3 and KA4, and the other is connected to the start switches KA5 of the metering encoders 1-3; The output end of the emergency stop button SB2 is also connected in series to the normally closed contact of the relay KA1, the take-up machine switch SA2 and the reset switch KA6 of the metering encoders 1-3; The start switches KA2, KA3 and KA4 of the frequency converters, the start switch KA5 of the metering encoders 1-3, the take-up machine switch SA2 and the reset switch KA6 of the metering encoders are also connected to the negative output end of the switching power supply, forming a control loop.

8. The master structure of claim 7, wherein, The traction frame also includes a limit sensor for limiting the guide wheel; the output end of the emergency stop button SB2 is also connected in series to the upper limit normally closed contact SQ1 of the limit sensor, the lower limit normally closed contact SQ2 of the limit sensor and the recovery manual switch SA1, which is used to control the reverse rotation of the pay-off disc to realize cable recovery.

9. The master circuit structure of claim 8, wherein, The output end of the start button SB3 is connected in series with the pause button SB4 and then divided into two paths, one of which is connected in series to the upper limit normally closed contact SQ1 of the limit sensor, the normally closed contact KT1 of the metering encoder 1, the lower limit normally closed contact SQ2 of the limit sensor and the normally closed contact KT2 of the metering encoder 2; The other end of the normally closed contact KT2 is connected to the frequency converter start switches KA2 and KA3, and the connection lead between the normally closed contact KT1 and the lower limit normally closed contact SQ2 is connected to the frequency converter start switch KA4, and the frequency converter start switches KA2, KA3 and KA4 are connected to the negative output end of the switching power supply.

10. A complete processing system of integrated cables, characterized in that, Comprise: The integrated cable processing device according to any one of claims 1-6; And the master control circuit structure according to any one of claims 7-9.

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