Stirring, sanding and dispersing multipurpose machine for fluorescent powder production

Abstract

The utility model discloses a stirring, sanding and dispersing multipurpose machine for fluorescent powder production in the technical field of fluorescent powder production, which comprises a support frame, a screening mechanism and a sanding mechanism mounted on the support frame, a filter screen mounted in the middle of a mounting plate, a vibration motor fixedly mounted at the right end of the mounting plate, and a mounting frame fixedly mounted at the lower end of the support frame. The stirring, sanding and dispersing multi-purpose machine for fluorescent powder production comprises a mounting frame, a sanding bin is fixedly mounted on the mounting frame, a particle crushing rotating disc is arranged in the sanding bin, convex blocks are fixedly mounted on the outer wall of the particle crushing rotating disc, particle crushing grooves are formed in the outer side of the particle crushing rotating disc, and the multiple sets of particle crushing grooves are distributed in the inner wall of the sanding bin. The screening mechanism achieves raw material pre-screening and anti-blocking optimization through vibration classification and an elastic supporting system, the sanding mechanism achieves granularity-controllable efficient grinding by means of a multi-stage crushing structure and a hydraulic adjusting type grinding structure system, and the stability and the refinement level of fluorescent powder production are remarkably improved through the synergistic effect of the multi-stage crushing structure and the hydraulic adjusting type grinding structure system.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fluorescent powder production, and specifically relates to a stirring sand mill dispersion multipurpose machine for fluorescent powder production. BACKGROUND

[0002] Fluorescent powder production refers to the process of converting rare earth elements or metal compounds into inorganic powder materials with specific luminescent properties through high-temperature synthesis, physical crushing and chemical treatment, etc. The core of the process is to accurately control the raw material ratio, crystal structure and surface characteristics to realize functions such as photoluminescence, cathode ray excitation or X-ray response. The typical process flow includes: mixing high-purity rare earth oxides with fluxing agents, calcining in an electric kiln above 1300°C to form fluorescent substrate crystals, then multi-stage crushing, wet ball milling to obtain micron / nanometer level powder, and finally surface coating (such as silane coupling agent treatment) to enhance stability and luminescent efficiency, and packaging after screening and testing.

[0003] In combination with the fluorescent powder production operation in the prior art, it is found that in the existing fluorescent powder production process, when the fluorescent particles are subjected to stirring sand mill operation, some large-volume fluorescent particles are prone to blockage and jamming during the stirring sand mill process, which can seriously slow down the production efficiency.

[0004] Therefore, the utility model designs a stirring sand mill dispersion multipurpose machine for fluorescent powder production to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a stirring sand mill dispersion multipurpose machine for fluorescent powder production to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The stirring sand mill dispersion multipurpose machine for fluorescent powder production comprises a support frame, a screening mechanism and a sand mill mechanism are installed on the support frame, the screening mechanism comprises a mounting plate, a filter screen and a vibration motor, the middle part of the mounting plate is provided with the filter screen, the right end of the mounting plate is fixedly provided with the vibration motor, the sand mill mechanism comprises a mounting frame, a sand mill bin, a particle rotary disc, a particle groove, a protruding block, a first rolling disc and a second rolling disc, the lower end of the support frame is fixedly provided with the mounting frame, the mounting frame is fixedly provided with the sand mill bin, the inside of the sand mill bin is provided with the particle rotary disc, the outer wall of the particle rotary disc is fixedly provided with the protruding block, the outer side of the particle rotary disc is provided with the particle groove, a plurality of groups of the particle groove are arranged on the inner wall of the sand mill bin, the lower end of the particle rotary disc is fixedly provided with the first rolling disc, and the lower end of the first rolling disc is fixedly provided with the second rolling disc.

[0008] Optionally, the screening mechanism further includes a guide plate, a hopper, and a conveying slope. A guide plate is provided below the filter screen, a hopper is fixedly installed in the middle of the guide plate, and a conveying slope is fixedly installed at the lower end of the hopper. The conveying slope is located above the grinding chamber.

[0009] Optionally, a material guide pipe is fixedly installed on the left end of the mounting plate, and a material receiving platform is provided below the material guide pipe.

[0010] Optionally, a spring body is fixedly installed at the lower end of the mounting plate, and a support plate is installed at the lower end of the spring body. The support plate is fixedly installed on the support frame.

[0011] Optionally, the grinding mechanism further includes a first transmission rod, an aluminum alloy bracket, and a hydraulic cylinder. The first transmission rod is fixedly installed on the upper end of the grinding disc, and an aluminum alloy bracket is provided on the upper end of the first transmission rod. A hydraulic cylinder is fixedly installed on the upper end of the aluminum alloy bracket.

[0012] Optionally, a support column is fixedly installed at the right end of the support frame, a top plate is fixedly installed at the upper end of the support column, and the hydraulic cylinder is fixedly installed on the top plate.

[0013] Optionally, a transmission disc is fixedly installed on the first transmission rod, a transmission belt is provided on the outer side of the transmission disc, and a drive disc is installed at the right end of the transmission belt.

[0014] Optionally, a second transmission rod is fixedly installed in the middle of the drive disk, and a drive rod is inserted into the interior of the second transmission rod.

[0015] Optionally, a drive motor is fixedly installed at the lower end of the support column, and the transmission end of the drive motor is connected to the drive rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention includes a screening mechanism and a grinding mechanism. The screening mechanism uses a combination of a vibrating motor-driven filter screen and a guide plate for vibrating screening. Combined with a bidirectional flow design of the conveying slope and guide pipe, it achieves precise separation of large-particle fluorescent powder from qualified particles, effectively avoiding the risk of clogging in the grinding chamber. Furthermore, different mesh sizes of the filter screen can be replaced to adapt to diverse production needs. The grinding mechanism employs a primary crushing structure with interlocking protrusions and grooves on the crushing disc, combined with a dual-stage fine grinding design of the first and second grinding discs, achieving continuous refinement of fluorescent particles and obtaining fine fluorescent powder. The hydraulic cylinder, driven by an aluminum alloy bracket, vertically adjusts the first transmission rod, precisely controlling the gap between the crushing disc and the inner wall of the grinding chamber. Attached Figure Description

[0018] Figure 1This is a three-dimensional front view structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model from a frontal view.

[0020] Figure 3 This is a three-dimensional top view of the structure of this utility model;

[0021] Figure 4 This is a three-dimensional right-view structural schematic diagram of the present invention;

[0022] Figure 5 This is a three-dimensional sectional view of the structure of this utility model. Figure 1 ;

[0023] Figure 6 This is a three-dimensional, bottom-view structural diagram of the present invention;

[0024] Figure 7 This is a three-dimensional left-side view structural schematic diagram of the present invention;

[0025] Figure 8 This is a schematic diagram of the structure of this utility model from a left-side plan view;

[0026] Figure 9 This is a three-dimensional sectional view of the structure of this utility model. Figure 2 ;

[0027] Figure 11 This is a schematic diagram of the structure in plan view of this utility model;

[0028] Figure 9 This utility model Figures 1-11 A magnified three-dimensional structural diagram of point A in the middle.

[0029] In the diagram: 1. Support frame; 2. Screening mechanism; 201. Mounting plate; 202. Filter screen; 203. Vibrating motor; 204. Guide plate; 205. Feed hopper; 206. Conveying slope; 207. Guide pipe; 208. Receiving platform; 209. Spring body; 210. Support plate; 3. Grinding mechanism; 301. Support column; 302. Top plate; 303. Mounting frame; 304. Grinding chamber; 305. Particle turntable; 306. Particle groove; 307. Protrusion; 308. First grinding turntable; 309. Second grinding turntable; 310. First transmission rod; 311. Transmission disc; 312. Aluminum alloy bracket; 313. Hydraulic cylinder; 314. Drive motor; 315. Drive rod; 316. Second transmission rod; 317. Transmission belt; 318. Drive disc. Detailed Implementation

[0030] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see ​In this embodiment of the invention, the multi-purpose stirring, milling, and dispersing machine for producing fluorescent powder includes a support frame 1. A screening mechanism 2 and a milling mechanism 3 are mounted on the support frame 1. The screening mechanism 2 includes a mounting plate 201, a filter screen 202, and a vibrating motor 203. The filter screen 202 is mounted in the middle of the mounting plate 201, and the vibrating motor 203 is fixedly mounted on the right end of the mounting plate 201. The screening mechanism 2 also includes a guide plate 204, a discharge hopper 205, and a conveying slope 206. A [missing information - likely a device or structure] is provided below the filter screen 202. A guide plate 204 is provided, a feeding hopper 205 is fixedly installed in the middle of the guide plate 204, a conveying slope 206 is fixedly installed at the lower end of the feeding hopper 205, the conveying slope 206 is located above the grinding chamber 304, a guide pipe 207 is fixedly installed at the left end of the mounting plate 201, a receiving platform 208 is provided below the guide pipe 207, a spring body 209 is fixedly installed at the lower end of the mounting plate 201, a support plate 210 is installed at the lower end of the spring body 209, and the support plate 210 is fixedly installed on the support frame 1.

[0034] The screening mechanism 2 adopts a vibrating bulk material structure and a material screening structure. Before use, different specifications of filter screens 202 can be selected according to the usage requirements. It is also necessary to connect the vibrating motor 203 to the power supply and the control terminal in advance. When starting, the fluorescent particles are first poured onto the filter screen 202. The vibrating motor 203 is started to drive the filter screen 202 to vibrate at high frequency. Under the action of vibration, most of the fluorescent particles of the same size will enter the grinding chamber 304 along the guide plate 204, the hopper 205 and the conveying slope 206. However, some of the larger fluorescent particles will be blocked on the filter screen 202 and enter the guide pipe 207 along the filter screen 202. To collect these fluorescent particles, a recycling bag needs to be placed on the receiving platform 208 in advance. The screening mechanism 2 can effectively filter the larger fluorescent particles, which prepares for the subsequent sand grinding mechanism 3 and prevents the larger fluorescent particles from entering the sand grinding mechanism 3 and clogging the grinding chamber 304. This ensures the stability and reliability of the operation and can also effectively remove the impurities present in the fluorescent particles.

[0035] The sanding mechanism 3 includes a mounting frame 303, a sanding chamber 304, a grinding disc 305, grinding grooves 306, protrusions 307, a first grinding disc 308, and a second grinding disc 309. The mounting frame 303 is fixedly installed at the lower end of the supporting frame 1. The sanding chamber 304 is fixedly installed on the mounting frame 303. The grinding disc 305 is located inside the sanding chamber 304. Protrusions 307 are fixedly installed on the outer wall of the grinding disc 305, and grinding grooves 306 are located on the outer side of the grinding disc 305. Multiple sets of grinding grooves 306 are distributed on the inner wall of the sanding chamber 304. The first grinding disc 308 is fixedly installed at the lower end of the grinding disc 305, and the second grinding disc 309 is fixedly installed at the lower end of the first grinding disc 308. The sanding mechanism 3 also includes a first transmission rod 310, an aluminum alloy bracket 312, and a hydraulic cylinder 313. The upper end of the grinding disc 305 is fixedly installed with... The system includes a first transmission rod 310, an aluminum alloy bracket 312 at its upper end, a hydraulic cylinder 313 fixedly mounted at the upper end of the aluminum alloy bracket 312, a support column 301 fixedly mounted at the right end of the support frame 1, a top plate 302 fixedly mounted at the upper end of the support column 301, the hydraulic cylinder 313 fixedly mounted on the top plate 302, a transmission disc 311 fixedly mounted on the first transmission rod 310, a transmission belt 317 on the outer side of the transmission disc 311, a drive disc 318 mounted at the right end of the transmission belt 317, a second transmission rod 316 fixedly mounted in the middle of the drive disc 318, a drive rod 315 inserted into the interior of the second transmission rod 316, a drive motor 314 fixedly mounted at the lower end of the support column 301, the transmission end of the drive motor 314 connected to the drive rod 315, and a connecting bearing between the aluminum alloy bracket 312 and the first transmission rod 310.

[0036] The grinding mechanism 3 adopts a multi-segment grinding structure and an adjustable grinding structure. The multi-segment grinding structure consists of a mounting frame 303, a grinding chamber 304, a grinding disc 305, a grinding groove 306, a protrusion 307, a first grinding disc 308, and a second grinding disc 309. The adjustable grinding structure consists of a support column 301, a top plate 302, a first transmission rod 310, an aluminum alloy bracket 312, and a hydraulic cylinder 313. Before use, the hydraulic cylinder 313 and the drive motor 314 need to be powered on and connected to the control terminal. The storage box needs to be placed under the grinding chamber 304 in advance. When in use, the grinding disc 305 can be adjusted through the adjustable grinding structure. 5. The positions of the first and second grinding discs 308 and 309 within the abrasive chamber 304 allow for adjustment of the particle size of the phosphor powder at the grinding point. If larger phosphor powder particles are required, the hydraulic cylinder 313 is activated to move the aluminum alloy support 312 from top to bottom, thereby moving the structures connected to the aluminum alloy support 312 (first transmission rod 310, transmission disc 311, grinding disc 305, first grinding disc 308, second grinding disc 309, second transmission rod 316, transmission belt 317, and drive disc 318), thereby adjusting the displacement of the grinding disc 305, the first grinding disc 308, and the second grinding disc 309. The size of the gap between the grinding chamber 304 and the wall of the grinding chamber; During grinding: the drive motor 314 drives the drive rod 315 to rotate. The drive rod 315 is inserted into the second transmission rod 316, which in turn drives the second transmission rod 316 and the drive disc 318 to rotate. At the same time, the drive disc 318 drives the transmission disc 311, the first transmission rod 310, and the lower crushing disc 305, the first crushing disc 308, and the second crushing disc 309 to rotate at high speed through the transmission belt 317. In this process, the crushing disc 305 squeezes the fluorescent particles. Under the crushing action of the crushing groove 306 and the protrusion 307, the fluorescent particles will be quickly broken, thus initially breaking the fluorescent particles. The light particles, followed by the fluorescent particles, reach the first grinding disc 308 and are crushed into powder there. The second grinding disc 309 further crushes the fluorescent powder. The final fluorescent powder is discharged from the grinding chamber 304 and collected by the storage box below. The grinding mechanism 3 grinds the fluorescent particles multiple times, which can quickly break the fluorescent particles and obtain fluorescent powder, achieving the effect of efficiently obtaining fine fluorescent powder. The adjustable grinding structure can adjust the size of the gap between the crushing disc 305, the first grinding disc 308, the second grinding disc 309 and the wall of the grinding chamber 304, so that fluorescent powder of different sizes can be obtained, achieving the control effect.

[0037] The working principle of this utility model is as follows: First, the fluorescent particle raw material is graded by the screening mechanism 2. The vibration motor 203 of the screening mechanism 2 (installed on the right end of the mounting plate 201) drives the filter screen 202 to vibrate at high frequency. Fluorescent particles that meet the volume requirements fall through the filter screen 202 into the guide plate 204, and are then transported to the grinding chamber 304 via the discharge hopper 205 and the conveying slope 206. Oversized particles and impurities slide down the guide pipe 207 on the left end of the mounting plate 201 into the recycling bag of the receiving platform 208, completing the screening. Subsequently, the grinding mechanism 3 is started: the hydraulic cylinder 313 adjusts the vertical position of the first transmission rod 310 through the aluminum alloy bracket 312, thereby linking the gap between the crushing turntable 305, the first grinding turntable 308, the second grinding turntable 309 and the inner wall of the grinding chamber 304. The drive motor 314 drives the second transmission rod 316 and the drive disc 318 to rotate via the drive rod 315. The transmission disc 311 is linked by the transmission belt 317, which drives the granulation turntable 305 to rotate at high speed. The fluorescent particles are initially crushed between the protrusions 307 of the granulation turntable 305 and the granulation grooves 306 on the inner wall of the grinding chamber 304. They are then crushed into powder by the first grinding turntable 308 and further refined by the second grinding turntable 309. The final product is discharged from the bottom of the grinding chamber 304. Throughout the process, the elastic support system formed by the spring body 209 and the support plate 210 ensures the stable vibration of the screening mechanism 2. The conveying slope 206 and the guide pipe 207 form a directional flow path. The support column 301 and the top plate 302 provide rigid support for the hydraulic cylinder 313. The multi-stage transmission structure realizes efficient power transmission.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-purpose stirring, sand milling, and dispersing machine for phosphor production, comprising a support frame (1), characterized in that: A screening mechanism (2) and a grinding mechanism (3) are installed on the support frame (1). The screening mechanism (2) includes a mounting plate (201), a filter screen (202), and a vibration motor (203). The filter screen (202) is installed in the middle of the mounting plate (201), and the vibration motor (203) is fixedly installed at the right end of the mounting plate (201). The grinding mechanism (3) includes a mounting frame (303), a grinding chamber (304), a particle turntable (305), a particle groove (306), a protrusion (307), a first grinding turntable (308), and a second grinding turntable (309). The lower end of the support frame (1) A mounting frame (303) is fixedly installed, and a grinding chamber (304) is fixedly installed on the mounting frame (303). A grinding chamber (304) is provided with a grinding disc (305) inside. A protrusion (307) is fixedly installed on the outer wall of the grinding disc (305). A grinding groove (306) is provided on the outer side of the grinding disc (305). Multiple sets of grinding grooves (306) are distributed on the inner wall of the grinding chamber (304). A first crushing disc (308) is fixedly installed at the lower end of the grinding disc (305). A second crushing disc (309) is fixedly installed at the lower end of the first crushing disc (308).

2. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 1, characterized in that: The screening mechanism (2) also includes a guide plate (204), a hopper (205) and a conveying slope (206). The guide plate (204) is provided below the filter screen (202). The hopper (205) is fixedly installed in the middle of the guide plate (204). The conveying slope (206) is fixedly installed at the lower end of the hopper (205). The conveying slope (206) is located above the grinding chamber (304).

3. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 1, characterized in that: A material guide pipe (207) is fixedly installed on the left end of the mounting plate (201), and a receiving platform (208) is provided below the material guide pipe (207).

4. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 3, characterized in that: A spring body (209) is fixedly installed at the lower end of the mounting plate (201), and a support plate (210) is installed at the lower end of the spring body (209). The support plate (210) is fixedly installed on the support frame (1).

5. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 1, characterized in that: The grinding mechanism (3) further includes a first transmission rod (310), an aluminum alloy bracket (312), and a hydraulic cylinder (313). The upper end of the grinding disc (305) is fixedly installed with the first transmission rod (310), the upper end of the first transmission rod (310) is provided with an aluminum alloy bracket (312), and the upper end of the aluminum alloy bracket (312) is fixedly installed with a hydraulic cylinder (313).

6. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 5, characterized in that: A support column (301) is fixedly installed at the right end of the support frame (1), and a top plate (302) is fixedly installed at the upper end of the support column (301). The hydraulic cylinder (313) is fixedly installed on the top plate (302).

7. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 5, characterized in that: A transmission disc (311) is fixedly installed on the first transmission rod (310), and a transmission belt (317) is provided on the outer side of the transmission disc (311). A drive disc (318) is installed on the right end of the transmission belt (317).

8. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 7, characterized in that: A second transmission rod (316) is fixedly installed in the middle of the drive disk (318), and a drive rod (315) is inserted into the inside of the second transmission rod (316).

9. The multi-purpose stirring, sand milling, and dispersing machine for phosphor production according to claim 6, characterized in that: A drive motor (314) is fixedly installed at the lower end of the support column (301), and the transmission end of the drive motor (314) is connected to the drive rod (315).

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