Heatable digestion tank

By incorporating stirring blades and scrapers within the digester, combined with a reversing assembly and ball bearings to limit shaft stability, the problems of low stirring efficiency and poor stability in existing digesters are solved, achieving a wider range of stirring and scraping effects.

CN224091886UActive Publication Date: 2026-04-07CHONGQING JIANGXIA BIOCHEMICAL PHARMACEUTICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing digesters have low stirring efficiency and poor stability, limited stirring range of the suspension plate, and the suspension plate and linkage block are prone to collision with the tank body, resulting in unstable use.

Method used

The rotating shaft is equipped with a stirring blade and a scraper arranged at intervals. The scraper is connected to the rotating shaft by a connecting plate and a connecting block. The scraper slides against the inner wall of the tank. The stability of the rotating shaft is limited by a reversing component and ball bearings. A hot water boiler is used for heating and insulation. The drive mechanism drives the rotating shaft to rotate.

Benefits of technology

It achieves a wider range of mixing and scraping effects, improves mixing efficiency and stability, avoids raw material accumulation and clumping, and ensures stable rotation of the shaft.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224091886U_ABST
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Abstract

The utility model belongs to the field of digestion tanks and discloses a heatable digestion tank which comprises a tank body, an interlayer channel is arranged on the side wall of the tank body, and a top cover is arranged at the top of the tank body; a hot water boiler; the rotating shaft is rotationally connected with the top cover, and multiple groups of stirring blades are arranged on the rotating shaft at intervals; the driving mechanism is mounted on the top cover and used for driving the rotating shaft to rotate; and a connecting plate is fixed to the end of the scraper, a connecting block is fixed to the end of the connecting plate, the rotating shaft is sleeved with the connecting block, and the scraper abuts against the inner wall of the tank body in a sliding mode. The scraping plate and the rotating shaft are connected through the connecting plate and the connecting block, so that the scraping plate can rotate along with rotation of the rotating shaft, the wall in the tank body is scraped and swept through the vertically-arranged long scraping plate, the scraping and sweeping range of the scraping plate is larger, and meanwhile through the arrangement of the multiple sets of stirring blades, the stirring efficiency is improved. Furthermore, a good stirring effect on raw materials at different depths can be achieved, and a scraping and sweeping effect on the side wall of the tank body can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of digestion tank, concretely relates to a kind of heating digestion tank. BACKGROUND

[0002] In the extraction of some raw drugs (in the scheme, with pepsin as an example), the step of digestion (enzymolysis) is usually involved, and the target drug in the raw material is extracted by digestion, and in order to improve the digestion efficiency, heating, stirring and other operations are usually carried out on the digestion tank, so that the raw material in the digestion tank reaches the most suitable digestion environment.

[0003] In the related prior art, for example, the Chinese patent with publication number CN219449718U discloses an enzymatic reaction tank capable of automatically adjusting temperature, which comprises a tank body provided with a sealing cover at the upper end, a containing cavity is arranged in the body wall of the tank body, heating components are connected to the two sides of the containing cavity, and a temperature controller is mounted on the upper surface of the heating components. The scheme can set the heating temperature range of the heating pipe through the temperature controller, i.e. when the temperature of the liquid in the tank body is lower than the set value, the temperature controller starts the heating pipe, and when the temperature of the liquid in the tank body is within the appropriate range, the temperature controller controls the heating pipe to stop heating, and at the same time, the residual liquid on the inner wall of the tank body is cleaned by driving the floating plate to rotate, and the floating plate can automatically descend with the decrease of the liquid level, i.e. the defect that personnel need to manually control the start and stop of the heating component during use of the traditional scheme is solved, and the liquid is less likely to remain on the inner wall of the tank body.

[0004] However, in actual use, since the floating plate floats above the raw material, the range of the area that can be stirred by the floating plate is limited when it rotates, and the stirring efficiency is low; at the same time, since the linkage block can slide on the rotating shaft, when the rotating shaft rotates, the linkage block and the floating plate as a whole may jump up and down relative to the rotating shaft due to the centrifugal force, eccentric distance and other conditions, which may cause the linkage block and the floating plate to collide with the inside of the tank body, and the stability is poor, which is not conducive to actual use. UTILITY MODEL CONTENTS

[0005] The utility model intends to provide a kind of heating digestion tank, to solve the problem of low stirring efficiency and poor stability of the stirring mechanism in the existing digestion tank mentioned above.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a kind of heating digestion tank, comprising

[0007] The tank body has a sandwich channel in the side wall, and the top of the tank body has a top cover.

[0008] The hot water boiler is provided with a liquid supply pipe and a return pipe, the end of the liquid supply pipe is fixed to the outer wall of the tank body, the end of the return pipe is fixed to the bottom of the tank body, and the liquid supply pipe and the return pipe are respectively connected with the interlayer channel;

[0009] The rotating shaft is rotatably connected with the top cover, and a plurality of groups of stirring blades are arranged on the rotating shaft at intervals;

[0010] The driving mechanism is installed on the top cover and is used for driving the rotating shaft to rotate.

[0011] The scraper is fixed with a connecting plate at the end, the end of the connecting plate is fixed with a connecting block, the connecting block is sleeved on the rotating shaft, and the scraper is in sliding abutment with the inner wall of the tank body.

[0012] The principle and effects of the technical scheme are as follows:

[0013] 1. The scraper is connected with the rotating shaft through the connecting plate and the connecting block, so that the scraper can rotate with the rotating shaft, the long scraper arranged vertically can scrape the wall in the tank body, the scraping range of the scraper is larger, and the stirring effect of the raw materials with different depths is good, and the side wall of the tank body is scraped.

[0014] 2. The hot water boiler can deliver hot water from the liquid supply pipe to the interlayer channel and return to the hot water boiler through the return pipe, so that the heating of the inside of the tank body can be completed, and the heating and heat preservation effect of the inside of the tank body can be better through the control of the water temperature of the hot water boiler.

[0015] 3. The driving mechanism drives the rotating shaft to rotate, so that the rotating shaft can drive the stirring blades and the scraper to rotate, thereby achieving the stirring function of the inside of the tank body.

[0016] The utility model further sets up: the upper and lower ends of the scraper are fixed with connecting plates, and the plurality of groups of stirring blades are located between the upper and lower connecting plates.

[0017] The principle and effects of the technical scheme are as follows: the connecting plates are arranged at the upper and lower ends of the scraper, so that the scraper can maintain a more stable positional relationship with the rotating shaft, and the abutment of the scraper with the inner wall of the tank body can limit the rotation of the rotating shaft, so that the rotating shaft is more stable when rotating.

[0018] The utility model further sets up: it further includes extension plate and ball, extension plate is installed in the bottom surface of connecting plate located below, ball is installed in the bottom of extension plate, and ball is in abutment with the bottom of the inside of the tank body.

[0019] The principle and effect of this technical solution: By setting up the extension plate and the ball bearings, the extension plate can stir the raw materials at the bottom arc-shaped part of the tank body, and the ball bearings can abut against the bottom of the tank body, thereby restricting the position of the extension plate and the connecting plate, that is, restricting the rotation of the shaft, thus ensuring the stability of the shaft during rotation.

[0020] The present invention is further configured to include a reversing component, which is connected to the rotating shaft and the connecting block respectively. The reversing component is used to transmit the rotation direction of the rotating shaft to the connecting block in the opposite direction.

[0021] The principle and effect of this technical solution: By setting the reverse component, the scraper, connecting plate and connecting block can rotate in the opposite direction to the stirring blade when they rotate, thereby avoiding the accumulation and nodulation of solid materials in the raw material when they rotate in a single direction.

[0022] The present invention is further configured such that the distance from the outer edge of the stirring blade to the rotating shaft is less than the distance from the inner side of the scraper to the rotating shaft.

[0023] The principle and effect of this technical solution: By limiting the outer diameter of the stirring blade, the reverse rotation of the scraper will not interfere with the rotation of the stirring blade, thus enabling the stirring blade and the scraper to work normally and independently without interfering with each other.

[0024] The present invention is further configured such that: the reverse assembly includes a transmission sleeve, a lower bevel gear, a middle bevel gear, and an upper bevel gear; the transmission sleeve is fitted onto the rotating shaft and fixed onto the connecting block; the top cover has a receiving groove; the upper end of the transmission sleeve extends into the receiving groove; the lower bevel gear is fitted and fixed onto the top of the transmission sleeve; the middle bevel gear is rotatably installed in the receiving groove; and the upper bevel gear is fitted and fixed onto the rotating shaft; the middle bevel gear meshes with the upper bevel gear and the lower bevel gear respectively.

[0025] The principle and effect of this technical solution: By setting up the upper bevel gear, middle bevel gear and lower bevel gear, the rotation of the rotating shaft can be transmitted in the opposite direction to the lower bevel gear. And through the connection of the transmission sleeve, the rotation of the lower bevel gear can be transmitted to the connecting block. Thus, the connecting block, connecting plate and scraper can rotate in the opposite direction relative to the rotating shaft and stirring blades. This allows for better mixing and stirring of the raw materials inside the tank. Moreover, the opposite rotation can avoid the accumulation and nodulation of solid materials in the raw materials when rotating in a single direction.

[0026] The present invention is further configured such that: the drive mechanism includes a motor and a mounting bracket, the mounting bracket is fixed on the top cover, the motor is mounted on the mounting bracket, and the movable end of the motor is connected to the rotating shaft.

[0027] The principle and effect of this technical solution: The motor drives the rotating shaft to rotate, which in turn drives the scraper and stirring blades to rotate synchronously, thereby achieving a stirring function in the tank. Attached Figure Description

[0028] Figure 1 This is the front view of the present invention;

[0029] Figure 2 for Figure 1 Cross-sectional view of the structure (without hot water boiler);

[0030] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0031] Figure 4 for Figure 2 Axonometric magnified view of the middle scraper and stirring blade. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments:

[0033] The reference numerals in the accompanying drawings include:

[0034] 110. Tank body; 111. Interlayer channel; 120. Top cover; 121. Receiving tank;

[0035] 210. Hot water boiler; 211. Liquid supply pipe; 212. Return pipe;

[0036] 310. Rotating shaft; 320. Stirring blades;

[0037] 410. Scraper; 420. Connecting plate; 430. Connecting block; 440. Extension plate; 450. Ball bearing;

[0038] 510. Transmission sleeve; 520. Lower bevel gear; 530. Intermediate bevel gear; 540. Upper bevel gear;

[0039] 610. Mounting bracket; 620. Motor.

[0040] Example:

[0041] As attached Figures 1-4As shown, this utility model discloses a heatable digester, including a tank body 110, a hot water boiler 210, a rotating shaft 310, a drive mechanism, a scraper 410, an extension plate 440, a ball bearing 450, and a reversing assembly. The side wall of the tank body 110 has a double-layer channel 111, the bottom of the tank body 110 has a discharge port with a control valve, the top of the tank body 110 has a top cover 120, the top cover 120 has a feed port with a control valve, and the bottom of the top cover 120 is also equipped with a temperature sensor. The temperature sensor is used to monitor the temperature inside the tank body 110 and is a commonly used temperature monitoring device, which will not be described in detail here. The side wall of the tank body 110 also has an observation port.

[0042] The hot water boiler 210 is equipped with a liquid supply pipe 211 and a return pipe 212. The hot water boiler 210 has a water pump inside. The water pump is used to output hot water from the hot water boiler 210 to the liquid supply pipe 211 and to input cold water from the return pipe 212 into the hot water boiler 210. The end of the liquid supply pipe 211 is fixed to the outer wall of the tank 110, and the end of the return pipe 212 is fixed to the bottom of the tank 110. The liquid supply pipe 211 and the return pipe 212 are respectively connected to the interlayer channel 111.

[0043] The rotating shaft 310 is rotatably connected to the top cover 120, and multiple sets of stirring blades 320 are arranged at intervals on the rotating shaft 310;

[0044] Both ends of the scraper 410 are fixed with connecting plates 420. The end of the connecting plate 420 is fixed with a connecting block 430. The connecting block 430 is fitted onto the rotating shaft 310. The scraper 410 slides against the inner wall of the tank 110. Multiple sets of stirring blades 320 are located between the upper and lower connecting plates 420. The distance from the outer edge of the stirring blade 320 to the rotating shaft 310 is less than the distance from the inner side of the scraper 410 to the rotating shaft 310. An extension plate 440 is fixed to the bottom surface of the lower connecting plate 420. A ball bearing 450 is installed at the bottom of the extension plate 440. The ball bearing 450 abuts against the bottom of the inner side of the tank 110.

[0045] The reverse assembly includes a transmission sleeve 510, a lower bevel gear 520, an intermediate bevel gear 530, and an upper bevel gear 540. The transmission sleeve 510 is fitted onto the rotating shaft 310 and fixed to the connecting block 430. The top cover 120 has a receiving groove 121, and the upper end of the transmission sleeve 510 extends into the receiving groove 121. The lower bevel gear 520 is fitted and fixed to the top of the transmission sleeve 510. The intermediate bevel gear 530 is rotatably mounted in the receiving groove 121. The upper bevel gear 540 is fitted and fixed to the rotating shaft 310. The intermediate bevel gear 530 meshes with the upper bevel gear 540 and the lower bevel gear 520 respectively.

[0046] The drive mechanism includes a motor 620 and a mounting bracket 610. The mounting bracket 610 is fixed on the top cover 120, and the motor 620 is mounted on the mounting bracket 610. The movable end of the motor 620 is connected to the rotating shaft 310.

[0047] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A heatable digester, characterized in that: include The tank body has interlayer channels in its side walls, and the top of the tank body has a top cover; A hot water boiler is equipped with a liquid supply pipe and a return pipe. The end of the liquid supply pipe is fixed to the outer wall of the tank body, and the end of the return pipe is fixed to the bottom of the tank body. The liquid supply pipe and the return pipe are respectively connected to the interlayer channel. A rotating shaft is rotatably connected to the top cover, and multiple sets of stirring blades are arranged at intervals on the rotating shaft; A drive mechanism is mounted on the top cover and is used to drive the rotating shaft to rotate; The scraper has a connecting plate fixed to its end, and a connecting block is fixed to the end of the connecting plate. The connecting block is fitted onto the rotating shaft, and the scraper slides against the inner wall of the tank. A reversing component is connected to both the rotating shaft and the connecting block, and the reversing component is used to transmit the rotation direction of the rotating shaft in the opposite direction to the connecting block.

2. A heatable digester as described in claim 1, characterized in that: The connecting plates are fixed at both the upper and lower ends of the scraper, and the multiple sets of stirring blades are located between the upper and lower connecting plates.

3. A heatable digester as described in claim 2, characterized in that: It also includes an extension plate and ball bearings, the extension plate being mounted on the bottom surface of the connecting plate located below, and the ball bearings being mounted on the bottom of the extension plate, the ball bearings abutting against the bottom of the inner side of the tank.

4. A heatable digester as described in claim 1, characterized in that: The distance from the outer edge of the stirring blade to the rotating shaft is less than the distance from the inner side of the scraper to the rotating shaft.

5. A heatable digester as described in claim 1, characterized in that: The reversing assembly includes a transmission sleeve, a lower bevel gear, an intermediate bevel gear, and an upper bevel gear. The transmission sleeve is fitted onto the rotating shaft and fixed to the connecting block. The top cover has a receiving groove, and the upper end of the transmission sleeve extends into the receiving groove. The lower bevel gear is fitted and fixed to the top of the transmission sleeve. The intermediate bevel gear is rotatably mounted in the receiving groove. The upper bevel gear is fitted and fixed to the rotating shaft. The intermediate bevel gear meshes with both the upper and lower bevel gears.

6. A heatable digester as described in claim 1, characterized in that: The drive mechanism includes a motor and a mounting bracket. The mounting bracket is fixed to the top cover, and the motor is mounted on the mounting bracket. The movable end of the motor is connected to the rotating shaft.

Citation Information

Patent Citations

  • Enzymolysis reaction tank capable of automatically adjusting temperature

    CN219449718U