Protective clothing padding setting machine
By combining the design of guide rollers and extrusion rollers, the problem of poor uniformity of fabric impregnation during the impregnation process is solved, improving the impregnation efficiency and uniformity, and achieving more efficient fabric processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-07
AI Technical Summary
Existing pad-setting machines result in poor uniformity of fabric impregnation during the fabric impregnation process, which affects production efficiency.
The design employs a combination of multiple guide rollers and extrusion rollers to increase the residence time of the fabric in the immersion tank, and improves the uniformity and efficiency of fabric dyeing through the squeezing action of the guide rollers and extrusion rollers.
The combined design of guide rollers and extrusion rollers improves the uniformity and efficiency of fabric dyeing and enhances the penetration effect of the dye into the fabric.
Smart Images

Figure CN224092164U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of padding and shaping equipment, specifically a padding and shaping machine for protective clothing. Background Technology
[0002] Functional fabrics are typically made from materials that are not inherently functional but acquire functionality through finishing processes. During the fabric production process, the finishing treatment step involves adding various additives to impregnate the fabric. For example, in the production of protective clothing, it is necessary to add hydrophobic, flame-retardant, and softening properties to the fabric. After impregnation, the fabric is dehydrated by rollers and then dried and set. In existing pad-setting machines, the impregnation process usually involves immersing the fabric in a padding tank. The time required for even saturation of the fabric is relatively long, which affects the production efficiency of the pad-setting machine. Utility Model Content
[0003] The purpose of this invention is to provide a protective clothing padding and shaping machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A protective clothing padding and shaping machine includes a pressing mill and an immersion tank. The pressing mill is used to extrude fabric. A plurality of guide rollers are rotatably connected to one end of the immersion tank, and a plurality of guide rollers are provided at the other end of the immersion tank. A front guide roller is rotatably connected above one end of the immersion tank, and a rear guide roller is rotatably connected above the other end of the front guide roller. Extrusion rollers are rotatably installed at positions corresponding to adjacent guide rollers at the other end of the immersion tank. A drive assembly 1 and a drive assembly 2 are installed at the other end of the front guide roller. The drive assembly 1 is used to drive the plurality of extrusion rollers to rotate, and the drive assembly 2 is used to drive the plurality of guide rollers to move laterally.
[0006] Furthermore, the inner walls of both sides of the other end of the immersion tank are fixedly connected to guide rails, and a bracket is slidably connected between the two guide rails on the same side, and the bracket is rotatably connected to multiple guide rollers.
[0007] Furthermore, the second drive assembly includes a winding roller, which is rotatably mounted at the other end of the immersion tank. A second drive motor is mounted on one side of the other end of the immersion tank, and the output end of the second drive motor is connected to one end of the winding roller. Both ends of the bracket are fixedly connected with wire loops. Guide wheels are rotatably connected to the inner sidewall of the other end of the immersion tank at the height positions of multiple wire loops. One end of each wire loop is fixedly connected with a rope, and one end of the rope passes around the guide wheel at the corresponding height position and is wound and connected to the winding roller.
[0008] Furthermore, the driving component one includes:
[0009] A drive shaft is rotatably mounted inside the other end of the immersion tank, and a pulley is fixedly mounted on one end of the extrusion roller;
[0010] Pulley 2 is fixedly mounted on one end of the drive shaft, and pulley 2 is connected to multiple pulleys 1 in a transmission manner;
[0011] A drive motor is fixedly installed on the outer wall of the other end of the immersion tank. A pulley is fixedly installed on the other end of the drive shaft. The output end of the drive motor is connected to the pulley.
[0012] Furthermore, the plurality of guide rollers are arranged at an inclined and equidistant distance, the plurality of supports are arranged at an inclined and equidistant distance, and the plurality of guide rollers and the plurality of guide rollers are arranged in an inverted trapezoidal shape.
[0013] Furthermore, both ends of the guide roller 2 are provided with flanges on their outer side walls.
[0014] Furthermore, the diameter of the extrusion roller is greater than the distance between two adjacent guide rollers.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. By setting multiple guide rollers one and two, the residence time of the fabric in the immersion tank is increased, and the fabric is squeezed by the squeeze roller two and the squeeze roller, which makes it easier to squeeze out the liquid in the fabric and reabsorb it, thereby increasing the degree of dye penetration of the dye into the fabric, improving the uniformity of dyeing inside and outside the fabric, and improving the dyeing efficiency of the fabric. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the immersion tank in use according to this utility model;
[0019] Figure 3 This is a schematic diagram of the immersion tank structure in this utility model;
[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the immersion tank in this utility model;
[0021] Figure 5 This is a schematic diagram of the support structure in this utility model;
[0022] Figure 6 This is a schematic diagram of the extrusion roller structure in this utility model.
[0023] In the diagram: 100, rolling mill; 200, immersion tank; 201, guide rail; 210, front guide roller; 220, rear guide roller; 230, guide roller one; 240, guide roller two; 241, flange; 250, bracket; 251, wire ring; 260, extrusion roller; 261, pulley one; 270, drive assembly one; 271, drive motor one; 272, drive shaft; 273, pulley two; 274, pulley three; 280, drive assembly two; 281, winding roller; 282, drive motor two; 283, guide wheel; 284, rope. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 In this embodiment of the present invention, a protective clothing padding and shaping machine includes a pressing mill 100 and an immersion tank 200. The pressing mill 100 is used to squeeze the fabric. A plurality of guide rollers 230 are rotatably connected to one end of the immersion tank 200, and a plurality of guide rollers 240 are provided at the other end of the immersion tank 200. A front guide roller 210 is rotatably connected above one end of the immersion tank 200, and a rear guide roller 220 is rotatably connected above the other end of the immersion tank 200. Squeeze rollers 260 are rotatably installed at the positions between two adjacent guide rollers 240 at the other end of the immersion tank 200. A drive assembly 270 and a drive assembly 280 are installed at the other end of the immersion tank 200. The drive assembly 270 is used to drive the plurality of squeeze rollers 260 to rotate, and the drive assembly 280 is used to drive the plurality of guide rollers 240 to move laterally.
[0026] Specifically, the fabric enters from one end of the immersion tank 200, so that after passing the front guide roller 210, the fabric serpentinely passes between multiple guide rollers 230 and 240 from bottom to top, and then passes the rear guide roller 220 into the press 100. When the fabric passes through the immersion tank 200, it is dyed by the chemical solution in the immersion tank 200. The arrangement of multiple guide rollers 230 and 240 increases the residence time of the fabric in the immersion tank 200, and the compression of the fabric by the guide roller 240 and the extrusion roller 260 makes it easier to squeeze out the liquid in the fabric and reabsorb it, thereby increasing the degree of penetration of the chemical solution into the fabric, improving the uniformity of dyeing inside and outside the fabric, and improving the dyeing efficiency of the fabric.
[0027] Example 1
[0028] like Figures 4-5 As shown, in this embodiment, guide rails 201 are fixedly connected to the inner walls on both sides of the other end of the immersion tank 200, and a bracket 250 is slidably connected between the two guide rails 201 on the same side. The bracket 250 is rotatably connected to multiple guide rollers 240. The drive assembly 280 includes a winding roller 281, which is rotatably installed at the other end of the immersion tank 200. A drive motor 282 is installed on one side of the other end of the immersion tank 200. The output end of the drive motor 282 is connected to one end of the winding roller 281. Both ends of the bracket 250 are fixedly connected to wire loops 251. Guide wheels 283 are rotatably connected to the inner walls of the other end of the immersion tank 200 at the height positions of the multiple wire loops 251. A rope 284 is fixedly connected to one end of the wire loop 251. One end of the rope 284 passes around the guide wheel 283 at the corresponding height position and is wound around the winding roller 281.
[0029] In this embodiment, the second drive motor 282 drives the winding roller 281 to rotate, thereby winding the rope 284, causing the bracket 250 to drive multiple guide rollers 240 to move forward, so that the guide rollers 240 and the extrusion roller 260 are in close contact and extrusion. When the fabric begins to be inserted, the guide rollers 240 and the adjacent extrusion roller 260 bracket 250 are in a disengaged state, making it convenient to manually wind the fabric around the guide rollers 240.
[0030] like Figures 4-6 As shown, in this embodiment, the drive assembly 270 includes a drive motor 271, a drive shaft 272, and a pulley 273. The drive shaft 272 is rotatably mounted inside the other end of the immersion tank 200. One end of the extrusion roller 260 is fixedly mounted with pulley 261 and pulley 273, and one end of the drive shaft 272 is fixedly mounted. The pulley 273 is connected to multiple pulleys 261. The drive motor 271 is fixedly mounted on the outer wall of the other end of the immersion tank 200. The other end of the drive shaft 272 is fixedly mounted with pulley 274. The output end of the drive motor 271 is connected to pulley 274. Multiple guide rollers 230 are arranged at an inclined and equidistant distance. Multiple supports 250 are arranged at an inclined and equidistant distance. The multiple guide rollers 230 and multiple guide rollers 240 are arranged in an inverted trapezoidal shape. Both ends of the outer walls of the guide rollers 240 are provided with flanges 241. The diameter of the extrusion roller 260 is larger than the distance between two adjacent guide rollers 240.
[0031] In practice, drive motor 271 drives drive shaft 272 to rotate, and drive shaft 272 drives multiple extrusion rollers 260 to rotate actively. When the extrusion rollers 260 and guide rollers 240 are squeezed together, the extrusion rollers 260 rotate and drive guide rollers 240 to rotate, thereby actively conveying the fabric and reducing the resistance of the fabric when it passes through the immersion tank 200.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A protective clothing padding and shaping machine, comprising a pressing mill (100) and an immersion tank (200), wherein the pressing mill (100) is used to extrude fabric, characterized in that, One end of the immersion tank (200) is rotatably connected to a plurality of guide rollers (230), and the other end of the immersion tank (200) is provided with a plurality of guide rollers (240). A front guide roller (210) is rotatably connected above one end of the immersion tank (200), and a rear guide roller (220) is rotatably connected above the other end of the immersion tank (200). Squeeze rollers (260) are rotatably installed at the positions between two adjacent guide rollers (240) at the other end of the immersion tank (200). A drive assembly (270) and a drive assembly (280) are installed at the other end of the immersion tank (200). The drive assembly (270) is used to drive the plurality of squeeze rollers (260) to rotate, and the drive assembly (280) is used to drive the plurality of guide rollers (240) to move laterally.
2. The protective clothing padding and setting machine according to claim 1, characterized in that, The inner walls of both sides of the other end of the immersion tank (200) are fixedly connected with guide rails (201), and a bracket (250) is slidably connected between the two guide rails (201) on the same side. The bracket (250) is rotatably connected to a plurality of guide rollers (240).
3. The protective clothing padding and setting machine according to claim 2, characterized in that, The second drive assembly (280) includes a winding roller (281), which is rotatably mounted at the other end of the immersion tank (200). A second drive motor (282) is mounted on one side of the other end of the immersion tank (200). The output end of the second drive motor (282) is connected to one end of the winding roller (281). Both ends of the bracket (250) are fixedly connected with wire loops (251). The inner sidewall of the other end of the immersion tank (200) is rotatably connected with guide wheels (283) at the height positions of multiple wire loops (251). One end of the wire loop (251) is fixedly connected with a rope (284). One end of the rope (284) passes around the guide wheel (283) at the corresponding height position and is wound and connected to the winding roller (281).
4. The protective clothing padding and setting machine according to claim 1, characterized in that, The drive component one (270) includes: A drive shaft (272) is rotatably mounted inside the other end of the immersion tank (200), and a pulley (261) is fixedly mounted on one end of the extrusion roller (260). Pulley 2 (273) is fixedly mounted on one end of drive shaft (272), and pulley 2 (273) is connected to multiple pulleys 1 (261) for transmission. A drive motor (271) is fixedly installed on the outer wall of the other end of the immersion tank (200), and a pulley (274) is fixedly installed on the other end of the drive shaft (272). The output end of the drive motor (271) is connected to the pulley (274) for transmission.
5. A protective clothing padding and setting machine according to claim 3, characterized in that, The multiple guide rollers (230) are arranged at an inclined and equidistant distance from each other, the multiple supports (250) are arranged at an inclined and equidistant distance from each other, and the multiple guide rollers (230) and the multiple guide rollers (240) are arranged in an inverted trapezoidal shape.
6. A protective clothing padding and setting machine according to claim 1, characterized in that, The outer walls at both ends of the guide roller 2 (240) are provided with flanges (241).
7. A protective clothing padding and setting machine according to claim 1, characterized in that, The diameter of the extrusion roller (260) is greater than the distance between two adjacent guide rollers (240).