Moisture-proof device for preventing ultra-large area terrace from cracking

By applying a moisture-proof and waterproof coating layer to a large area of ​​flooring, combined with a steel cage frame and a crack-resistant protective layer, the problems of floor dampness and cracking are solved, structural stability and compressive strength are improved, service life is extended, and wear-resistant protection is provided.

CN224092729UActive Publication Date: 2026-04-07CSCEC STRAIT CONSTR & DEV +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Large-area flooring is prone to dampness and cracking during the pouring process, which shortens its service life.

Method used

A moisture-proof coating layer and a waterproof coating layer are applied sequentially to the base surface. A concrete pouring layer is then placed on top of the waterproof coating layer. The concrete pouring layer contains a steel cage skeleton and is covered with concrete material. A crack-resistant protective layer is then sprayed onto the surface, including a floor paint coating, an epoxy resin coating, and a vinyl resin coating. Expansion grooves are provided on the floor paint coating to form drainage channels.

Benefits of technology

It improves the moisture-proof and waterproof performance of the floor, enhances structural stability and compressive strength, prevents delamination and cracking, extends service life, and provides wear-resistant and scratch-resistant protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of constructional engineering, and discloses a damp-proof device for preventing cracking of an ultra-large-area terrace, which comprises a base layer, a damp-proof structural layer is connected to the upper surface of the base layer, an anti-cracking protective layer is connected to the upper surface of the damp-proof structural layer, the damp-proof structural layer comprises a damp-proof coating layer coated on the base layer, and the anti-cracking protective layer is connected to the lower surface of the damp-proof coating layer. The moisture-proof coating layer is coated with the waterproof coating layer, the concrete pouring layer is arranged on the waterproof coating layer, the surface of the base layer is sequentially coated with the moisture-proof coating layer and the waterproof coating layer, good moisture-proof and waterproof protection performance is achieved, the concrete pouring layer is good in structural performance and compression resistance, the base layer is stable, and the whole is formed in a pouring mode. The floor paint coating is used in cooperation with the epoxy resin coating and the vinyl resin coating, protection treatment is conducted on the concrete pouring layer, and good abrasion-resistant and scratch-resistant protection effects are achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of building engineering technology, specifically a moisture-proof device for preventing cracking of ultra-large area flooring. Background Technology

[0002] Flooring refers to the construction and treatment of the original ground using specific materials and processes to present a certain degree of decoration and functionality, such as epoxy self-leveling flooring, corundum wear-resistant flooring, epoxy terrazzo flooring, cement-based terrazzo, epoxy colored sand flooring, epoxy anti-static flooring, epoxy anti-slip flooring, polyurea anti-corrosion flooring, polyurethane flooring, and silicone PU flooring.

[0003] A search revealed a weather-resistant, heavy-duty anti-corrosion, and crack-resistant flooring structure with announcement number CN217924631U. This structure includes a sand and gravel base layer, upon which two concrete base layers (one and two) are poured. A crack-resistant reinforcing layer connects the two concrete base layers. The lower and upper reinforcing wire mesh layers are fixedly connected at both ends by a connecting frame. Several intersecting inclined reinforcing ribs (one and two) connect the lower and upper reinforcing wire mesh layers, forming a cavity between them. An anti-corrosion base layer is provided on the concrete base layer. This structure is simple, easy to use, and effectively increases the overall structural strength of the flooring, preventing cracking. It also provides excellent anti-corrosion and moisture-proof performance.

[0004] For very large floor structures, when pouring concrete, the steel cage is directly used in conjunction with the concrete material. Since there are relatively few structural layers, dampness and cracking are likely to occur later, shortening the service life.

[0005] Therefore, a moisture-proof device for preventing cracking in ultra-large area flooring is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a moisture-proof device for preventing cracking of ultra-large area flooring. The base surface is coated with a moisture-proof coating layer and a waterproof coating layer in sequence, which has excellent moisture-proof and waterproof protection performance. The concrete pouring layer above the waterproof coating layer has good structural performance and compressive strength, the base layer is stable, and the whole is cast in one piece, making it less prone to delamination and cracking.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a moisture-proof device for preventing cracking of ultra-large area flooring, comprising a base layer, a moisture-proof structural layer connected to the upper surface of the base layer, and a crack-proof protective layer connected to the upper surface of the moisture-proof structural layer;

[0008] The moisture-proof structural layer includes a moisture-proof coating layer applied to the base layer, a waterproof coating layer applied to the moisture-proof coating layer, and a concrete pouring layer provided on the waterproof coating layer;

[0009] The concrete pouring layer includes a steel cage frame erected on the waterproof coating layer, and concrete material is poured inside and around the steel cage frame.

[0010] Preferably, the waterproof coating layer extends to the end face of the moisture-proof coating layer, and a pouring gap is provided between the bottom of the steel cage frame and the base layer.

[0011] Preferably, the concrete material covers the outer part of the reinforcing cage, and the bottom of the concrete pouring layer is in contact with the surface of the waterproof coating layer.

[0012] Preferably, the crack-resistant protective layer includes a floor paint coating sprayed onto the surface of the concrete pouring layer, and the surface of the floor paint coating is sprayed with an anti-corrosion protective layer.

[0013] Preferably, the anti-corrosion protective layer comprises an epoxy resin coating and a vinyl resin coating, wherein the vinyl resin coating is applied over the epoxy resin coating.

[0014] Preferably, the floor paint coating is bonded to the epoxy resin coating, and the vinyl resin coating extends to the outer side of the concrete pouring layer.

[0015] Preferably, the surface of the floor paint coating is provided with expansion grooves at equal intervals, the expansion grooves penetrate the anti-corrosion protective layer upwards, and the expansion grooves extend downwards to the surface of the concrete pouring layer to form a drainage groove.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model has excellent moisture-proof and waterproof protection performance by setting a moisture-proof structural layer and coating the base surface with a moisture-proof coating layer and a waterproof coating layer in sequence. The concrete pouring layer has good structural performance and compressive strength, the foundation layer is stable, and the whole is cast in one piece, so it is not easy to delamination and cracking.

[0018] 2. This utility model provides a crack-resistant protective layer by using an epoxy resin coating and a vinyl resin coating in conjunction with the floor paint coating to protect the concrete pouring layer. It has excellent anti-wear and anti-scratch protection effects. The surface of the floor paint coating is provided with expansion grooves at equal intervals, which extend downward to the surface of the concrete pouring layer to form drainage grooves. It has good temperature resistance and extends service life. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the moisture-proof structural layer of this utility model;

[0021] Figure 3 This is a schematic diagram of the concrete pouring layer of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the anti-cracking protective layer of this utility model;

[0023] Figure 5 This is a schematic diagram of the anti-corrosion protective layer of this utility model;

[0024] Figure 6 This utility model Figure 1 A magnified structural diagram of point A in the middle.

[0025] In the picture:

[0026] 1. Grassroots level;

[0027] 2. Moisture-proof structural layer;

[0028] 21. Moisture-proof coating layer; 22. Waterproof coating layer;

[0029] 23. Concrete pouring layer;

[0030] 231. Reinforcing cage; 232. Concrete material;

[0031] 3. Crack-resistant protective layer;

[0032] 31. Floor paint coating;

[0033] 32. Anti-corrosion protective layer;

[0034] 321. Epoxy resin coating; 322. Vinyl resin coating;

[0035] 4. Expansion joint;

[0036] 41. Drainage trough. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] like Figures 1 to 6As shown, this utility model provides a moisture-proof device for preventing cracking of ultra-large area flooring, including a base layer 1, a moisture-proof structural layer 2 connected to the upper surface of the base layer 1, and a crack-proof protective layer 3 connected to the upper surface of the moisture-proof structural layer 2.

[0039] The moisture-proof structural layer 2 includes a moisture-proof coating layer 21 coated on the base layer 1, and a waterproof coating layer 22 coated on the moisture-proof coating layer 21. The surface of the base layer 1 is coated with the moisture-proof coating layer 21 and the waterproof coating layer 22 in sequence, which has good moisture-proof and waterproof protection performance. A concrete pouring layer 23 is set on the waterproof coating layer 22. The concrete pouring layer 23 has good structural performance and compressive strength, the base layer is stable, and it is cast in one piece, so it is not easy to delamination and cracking.

[0040] The concrete pouring layer 23 includes a steel cage 231 erected on the waterproof coating layer 22. The inner side and the periphery of the steel cage 231 are filled with concrete material 232. The concrete pouring layer 23 is integrally formed and has good compressive strength.

[0041] Specifically, the waterproof coating layer 22 extends to the end face of the moisture-proof coating layer 21, and a pouring gap is provided between the bottom of the steel cage frame 231 and the base layer 1.

[0042] Furthermore, concrete material 232 covers the outer part of the reinforcing cage 231, and the bottom of the concrete pouring layer 23 is in contact with the surface of the waterproof coating layer 22.

[0043] Furthermore, the anti-cracking protective layer 3 includes a floor paint coating 31 sprayed on the surface of the concrete pouring layer 23. The surface of the floor paint coating 31 is sprayed with an anti-corrosion protective layer 32. The floor paint coating 31 is used in conjunction with an epoxy resin coating 321 and a vinyl resin coating 322 to protect the concrete pouring layer 23, and has a good anti-wear and anti-scratch protection effect.

[0044] It is worth noting that the anti-corrosion protective layer 32 includes an epoxy resin coating 321 and a vinyl ester resin coating 322. The vinyl ester resin coating 322 is applied over the epoxy resin coating 321. The epoxy resin coating 321 is a coating with epoxy resin as the main film-forming substance, which has the characteristics of good adhesion, high corrosion resistance, good water resistance, and excellent mechanical properties. The vinyl ester resin coating 322 is a coating with vinyl ester resin as the main film-forming substance, which has the characteristics of excellent corrosion resistance, good mechanical properties, excellent water resistance and impermeability, good workability, and good high temperature resistance.

[0045] It is worth noting that the floor paint coating 31 is bonded to the epoxy resin coating 321, and the vinyl resin coating 322 extends to the outer side of the concrete pouring layer 23.

[0046] It is worth mentioning that the surface of the floor paint coating 31 is provided with expansion grooves 4 at equal intervals. The expansion grooves 4 extend upward through the anti-corrosion protective layer 32 and downward to the surface of the concrete pouring layer 23 to form a drainage groove 41. It has good temperature resistance and extends service life.

[0047] Working principle and process: The base layer 1 is sequentially coated with a moisture-proof coating layer 21 and a waterproof coating layer 22, providing excellent moisture-proof and waterproof protection. The concrete pouring layer 23 exhibits good structural performance and compressive strength, ensuring a stable foundation layer. It is integrally cast and formed, minimizing the likelihood of delamination and cracking. The floor paint coating 31, used in conjunction with epoxy resin coating 321 and vinyl ester resin coating 322, protects the concrete pouring layer 23, providing excellent wear and scratch resistance. The epoxy resin coating 321 is a coating with epoxy resin as the main film-forming substance. The coating has good adhesion, high corrosion resistance, good water resistance, and excellent mechanical properties. The vinyl resin coating 322 is a coating with vinyl resin as the main film-forming substance. It has excellent corrosion resistance, good mechanical properties, excellent water resistance and impermeability, good construction performance, and good high temperature resistance. The surface of the floor paint coating 31 is provided with expansion grooves 4 at equal intervals. The expansion grooves 4 penetrate upward through the anti-corrosion protective layer 32 and extend downward to the surface of the concrete pouring layer 23 to form a drainage groove 41. It has good temperature resistance and extends service life.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A moisture-proof device for preventing cracking in ultra-large area flooring, comprising a base layer (1), characterized in that: The upper surface of the base layer (1) is connected to a moisture-proof structural layer (2), and the upper surface of the moisture-proof structural layer (2) is connected to a crack-resistant protective layer (3). The moisture-proof structural layer (2) includes a moisture-proof coating layer (21) coated on the base layer (1), a waterproof coating layer (22) coated on the moisture-proof coating layer (21), and a concrete pouring layer (23) provided on the waterproof coating layer (22). The concrete pouring layer (23) includes a steel cage frame (231) erected on the waterproof coating layer (22), and concrete material (232) is poured inside and around the steel cage frame (231).

2. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 1, characterized in that: The waterproof coating layer (22) extends to the end face of the moisture-proof coating layer (21), and a pouring gap is provided between the bottom of the steel cage frame (231) and the base layer (1).

3. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 1, characterized in that: The concrete material (232) covers the outside of the steel cage frame (231), and the bottom of the concrete pouring layer (23) is in contact with the surface of the waterproof coating layer (22).

4. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 1, characterized in that: The crack-resistant protective layer (3) includes a floor paint coating (31) sprayed on the surface of the concrete pouring layer (23), and the surface of the floor paint coating (31) is sprayed with an anti-corrosion protective layer (32).

5. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 4, characterized in that: The anti-corrosion protective layer (32) includes an epoxy resin coating (321) and a vinyl resin coating (322), wherein the vinyl resin coating (322) is applied over the epoxy resin coating (321).

6. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 5, characterized in that: The floor coating (31) is bonded to the epoxy resin coating (321), and the vinyl resin coating (322) extends to the outer side of the concrete pouring layer (23).

7. A moisture-proof device for preventing cracking of ultra-large area flooring according to claim 4, characterized in that: The surface of the floor paint coating (31) is provided with expansion grooves (4) at equal intervals. The expansion grooves (4) extend upward through the anti-corrosion protective layer (32) and downward to the surface of the concrete pouring layer (23) to form a drainage groove (41).

Citation Information

Patent Citations

  • Weather-resistant heavy-duty anti-cracking floor structure

    CN217924631U