PE-HM reinforced corrugated pipe with holes
By introducing a reinforced support system consisting of wound protective tubes and supporting ribs, as well as a multi-layered protective structure into the corrugated pipe, the problems of pressure resistance, deformation resistance, and tensile strength of the corrugated pipe under complex working conditions are solved, thereby improving its mechanical properties and service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2026-04-07
AI Technical Summary
Existing corrugated pipes are insufficient in compressive and deformation resistance when facing complex working conditions such as uneven settlement and large lateral pressure. They are prone to deformation and breakage, and have poor tensile strength, making it difficult to effectively disperse external pressure and meet the mechanical performance requirements of special engineering scenarios.
A PE-HM reinforced perforated corrugated pipe is designed, which adopts a reinforced support system consisting of a spiral protective pipe, vertical support ribs, reinforcing ribs, spiral inner plate, first support rib and second support rib. Combined with a wear-resistant layer, a thermal insulation layer and an anti-aging layer, it enhances the compressive strength, deformation resistance and tensile strength, and releases the bending modulus through the central hole.
It significantly improves the pressure resistance, deformation resistance and tensile strength of corrugated pipes, effectively disperses external pressure, extends service life, adapts to complex underground environments and external loads, and meets the needs of high-requirement engineering scenarios.
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Figure CN224093992U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of bellows, more specifically, the utility model relates to a PE-HM reinforced perforated bellows. BACKGROUND
[0002] In the fields of modern municipal engineering, water conservancy engineering and underground comprehensive pipe gallery construction, bellows are widely used in pipeline systems such as drainage, sewage and cable protection due to their good flexibility, corrosion resistance and convenient construction. With the continuous advancement of infrastructure construction, the engineering environment is becoming increasingly complex, and higher requirements are placed on the mechanical properties of bellows, especially in terms of resisting complex external loads and tensile deformation.
[0003] At present, the common bellows on the market mostly adopt single-layer or simple reinforced structures. Although some products have certain compression resistance, they lack compression resistance and deformation resistance under complex conditions such as uneven settlement and large lateral pressure, which can cause pipe deformation, rupture and other problems, affecting the normal operation and service life of the pipeline system. In the process of external environment change or long-term use, structure loosening and support failure may occur, which cannot effectively disperse external pressure, leading to local stress concentration. Some bellows have poor tensile resistance due to structural limitations and difficulty in releasing bending modulus when subjected to tensile force, which cannot meet the requirements of special engineering scenarios for the mechanical properties of pipe materials. UTILITY MODEL CONTENT
[0004] In order to overcome the problems and defects in the prior art, the utility model provides a PE-HM reinforced perforated bellows to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a PE-HM reinforced perforated bellows, comprising a bellows body, a winding protective pipe is sleeved outside the bellows body, a plurality of vertical support ribs are fixedly connected to the top inner wall of the winding protective pipe, a plurality of fixing holes are formed in the front surface of the vertical support rib;
[0006] The winding protective pipe and the outer wall of the bellows body are fixedly connected with a winding pipe inner plate, two reinforcing ribs are fixedly connected between the winding pipe inner plate and the vertical support rib, a first support rib is fixedly connected to the bottom of the winding pipe inner plate, and a second support rib is fixedly connected to the inner wall of the bellows body.
[0007] Preferably, the second support rib is provided with a T-shaped cross section, and the first support rib and the second support rib both extend into the bellows body.
[0008] Preferably, an intermediate hole is formed between the first support rib and the second support rib.
[0009] Preferably, the corrugated pipe body comprises, from inside to outside, a wear-resistant layer, a thermal insulation layer, a corrugated pipe body layer and an anti-aging layer.
[0010] Preferably, the wear-resistant layer is made of ultra-high molecular weight polyethylene material, and the thermal insulation layer is made of polyurethane foam material.
[0011] Preferably, the corrugated pipe body layer is made of PE-HM material, and the anti-aging layer is added with ultraviolet absorber and antioxidant.
[0012] Preferably, the vertical support rib, the reinforcing rib, the first support rib and the second support rib are all made of PE-HM material and are integrally formed by an injection molding process.
[0013] The technical effects and advantages of the utility model are as follows:
[0014] 1. The reinforced support system formed by the winding protection pipe and the vertical support rib, the reinforcing rib, the winding pipe inner plate, the first support rib and the second support rib enables the corrugated pipe to have excellent compression resistance and deformation resistance, the multiple vertical support ribs enhance the overall stability, the reinforcing rib connects the winding pipe inner plate and the vertical support rib to form a triangular stable structure, which greatly improves the local compression resistance and deformation resistance, meanwhile, the first support rib and the second support rib penetrate the middle hole of the corrugated pipe body to effectively release the bending modulus, so that the internal stress distribution is more reasonable when the pipe is subjected to tension or pressure, the tensile strength is significantly improved, the pipe can better adapt to complex underground environment and external load, and the pipe can meet the requirements of engineering scenes with high mechanical property requirements;
[0015] 2. The wear-resistant layer can reduce the wear of the pipe wall caused by particles in the internal fluid and prolong the service life of the pipe, the thermal insulation layer made of polyurethane foam material can effectively block the heat exchange between the fluid in the pipe and the outside, ensure the stability of the fluid temperature, be suitable for conveying scenes with temperature requirements, and the anti-aging layer added with ultraviolet absorber and antioxidant can absorb ultraviolet rays and inhibit oxidation reaction, delay the aging process of the corrugated pipe body, so that the pipe can be used stably for a long time in outdoor or open-air environment. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model.
[0017] Figure 2 It is a front cross-sectional structure schematic view of the utility model.
[0018] Figure 3 It is a structure schematic view of the connection between the corrugated pipe body and the winding protection pipe of the utility model.
[0019] Figure 4 It is a side cross-sectional structure schematic view of the corrugated pipe body of the utility model.
[0020] The reference signs are: 1, corrugated pipe body; 2, winding protective pipe; 3, vertical support rib; 4, fixing hole; 5, reinforcing rib; 6, winding pipe inner plate; 7, first support rib; 8, second support rib; 9, middle hole; 10, wear-resistant layer; 11, heat insulation layer; 12, corrugated pipe body layer; 13, anti-aging layer. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] As shown in the drawings, Figures 1-4 A PE-HM reinforced hole corrugated pipe, comprising a corrugated pipe body 1, a winding protective pipe 2 is sleeved outside the corrugated pipe body 1, a plurality of vertical support ribs 3 are fixedly connected to the inner wall top of the winding protective pipe 2, a plurality of fixing holes 4 are formed in the front surface of the vertical support rib 3.
[0023] The winding protective pipe 2 and the outer wall of the corrugated pipe body 1 are fixedly connected with a winding pipe inner plate 6, two reinforcing ribs 5 are fixedly connected between the winding pipe inner plate 6 and the vertical support rib 3, the first support rib 7 is fixedly connected to the bottom of the winding pipe inner plate 6, and the second support rib 8 is fixedly connected to the inner wall of the corrugated pipe body 1.
[0024] As shown in the drawings, Figure 2 , 3 The second support rib 8 is provided with a T-shaped cross section, the first support rib 7 and the second support rib 8 both extend into the corrugated pipe body 1 from the corrugated pipe body 1, the middle hole 9 is formed between the first support rib 7 and the second support rib 8, the middle hole 9 can release the bending modulus, and the mechanical properties of the corrugated pipe under tension or pressure are improved.
[0025] As shown in the drawings, Figure 4 The corrugated pipe body 1 comprises, from inside to outside, a wear-resistant layer 10, a heat insulation layer 11, a corrugated pipe body layer 12 and an anti-aging layer 13, the wear-resistant layer 10 is made of ultra-high molecular weight polyethylene material, the heat insulation layer 11 is made of polyurethane foam material, the corrugated pipe body layer 12 is made of PE-HM material, and the anti-aging layer 13 is added with ultraviolet absorber and antioxidant, the wear-resistant layer 10 can reduce the abrasion of the pipe wall by the particles in the internal fluid, prolong the service life of the pipe, the heat insulation layer 11 can effectively block the heat exchange between the fluid in the pipe and the outside, the anti-aging layer 13 can absorb ultraviolet rays and inhibit oxidation reaction, and the aging process of the corrugated pipe body 1 is delayed.
[0026] As shown in the accompanying drawings Figure 2 , 3 The vertical support rib 3, the reinforcing rib 5, the first support rib 7 and the second support rib 8 are all made of PE-HM material and are integrally formed by an injection molding process, so as to have tensile strength and impact resistance.
[0027] The utility model works principle: the winding protection pipe 2 sets in the corrugated pipe main part 1 outside, with vertical support rib 3, reinforcing rib 5, winding pipe inner plate 6, first support rib 7 and second support rib 8 jointly constitute the strengthening support system, vertical support rib 3 is fixed in the winding protection pipe 2 inner wall top, multiple vertical support rib 3 enhances the overall stability, reinforcing rib 5 connects winding pipe inner plate 6 with vertical support rib 3, forms triangular stable structure, improves local compression resistance and anti-deformation ability, first support rib 7 and second support rib 8 are fixed with winding pipe inner plate 6, corrugated pipe main part 1 inner wall respectively, and both run through the corrugated pipe main part 1 and form middle hole 9, this structure design can effectively disperse external pressure, and middle hole 9 can release bending modulus, improves the mechanical property of corrugated pipe when being pulled or being pressed, so that pipe material can better adapt to complex underground environment and external load;
[0028] The winding protection pipe 2 plays an external protection role, can resist soil friction, stone impact and other external physical damage, protects the corrugated pipe main part 1, the corrugated pipe main part 1 is from inside to outside wear-resistant layer 10, heat preservation layer 11, corrugated pipe main part layer 12 and anti-aging layer 13, respectively from different aspects enhances the protection performance, wear-resistant layer 10 adopts the material of ultra-high molecular weight polyethylene, and its high wear resistance can reduce the wear of the pipe wall by the particles in the internal fluid, the heat preservation layer 11 is made of polyurethane foam material, which can effectively block the heat exchange between the fluid in the pipe and the outside, and maintain the stability of the fluid temperature, the anti-aging layer 13 adds ultraviolet absorber and antioxidant, which can absorb ultraviolet rays and inhibit oxidation reaction, delay the aging process of the corrugated pipe main part 1, and prolong the service life, the wear-resistant layer 10 reduces the fluid flow resistance, ensures smooth fluid flow, the first support rib 7 bottom and the second support rib 8 top run through the corrugated pipe main part 1 and extend to the inside, form middle hole 9, can release bending modulus, so that the pipe material has stronger tensile strength.
[0029] Finally: the above-mentioned embodiments only exemplify the principle and effect of the utility model, and are not used to limit the utility model. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.
Claims
1. A PE-HM reinforced perforated corrugated pipe, comprising a corrugated pipe body (1), characterized in that: The corrugated pipe body (1) is fitted with a spiral protective tube (2) on the outside. Multiple vertical support ribs (3) are fixedly connected to the top of the inner wall of the spiral protective tube (2). Multiple fixing holes (4) are opened on the front surface of the vertical support ribs (3). The inner plate of the spiral protective tube (2) is fixedly connected to the outer wall of the corrugated pipe body (1). Two reinforcing ribs (5) are fixedly connected between the inner plate of the spiral tube (6) and the vertical support rib (3). A first support rib (7) is fixedly connected to the bottom of the inner plate of the spiral tube (6). A second support rib (8) is fixedly connected to the inner wall of the corrugated pipe body (1).
2. The PE-HM reinforced perforated corrugated pipe according to claim 1, characterized in that: The cross-sectional shape of the second support rib (8) is set to T-shape. The bottom of the first support rib (7) and the top of the second support rib (8) both penetrate the corrugated pipe body (1) and extend into the interior of the corrugated pipe body (1).
3. The PE-HM reinforced perforated corrugated pipe according to claim 1, characterized in that: An intermediate hole (9) is formed between the first support rib (7) and the second support rib (8).
4. The PE-HM reinforced perforated corrugated pipe according to claim 1, characterized in that: The corrugated pipe body (1) includes, from the inside out, a wear-resistant layer (10), a heat insulation layer (11), a corrugated pipe body layer (12), and an anti-aging layer (13).
5. The PE-HM reinforced perforated corrugated pipe according to claim 4, characterized in that: The wear-resistant layer (10) is made of ultra-high molecular weight polyethylene, and the thermal insulation layer (11) is made of polyurethane foam.
6. The PE-HM reinforced perforated corrugated pipe according to claim 4, characterized in that: The corrugated pipe body layer (12) is made of PE-HM material, and the anti-aging layer (13) contains ultraviolet absorbers and antioxidants.
7. The PE-HM reinforced perforated corrugated pipe according to claim 1, characterized in that: The vertical support rib (3), reinforcing rib (5), first support rib (7) and second support rib (8) are all made of PE-HM material and are integrally formed by injection molding process.