Aperture detection equipment for tungsten steel wire-drawing die

Abstract

The utility model discloses aperture detection equipment for a tungsten steel wire-drawing die, which belongs to the technical field of wire-drawing dies, and comprises a V-shaped support frame, an L-shaped bottom plate arranged at one end of the V-shaped support frame, a movable transverse sliding plate arranged at the top of the L-shaped bottom plate, an H-shaped lifting frame arranged at the top of the transverse sliding plate, and an L-shaped lifting frame arranged at the bottom of the H-shaped lifting frame. A rotatable circular rotating box is arranged in the H-shaped lifting frame, a large-aperture wire-drawing die adopts transverse detection needle entering type active detection, and a small-aperture wire-drawing die adopts inclined non-contact detection, so that the adaptability of equipment to wire-drawing dies with different sizes is remarkably improved; non-contact optical measurement avoids mechanical damage of a traditional probe to the inner wall of a die hole, the transverse detection needle enters the wire-drawing die and rotates, complete three-dimensional data of an inlet, a middle portion and an outlet of the hole diameter of the wire-drawing die can be obtained, and comprehensive evaluation of the abrasion condition is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of wire drawing die technology, specifically relating to a hole diameter detection device for tungsten steel wire drawing dies. Background Technology

[0002] Tungsten carbide drawing dies are widely used in the drawing process of metal wires. The dimensional accuracy, surface finish, and wear condition of their internal apertures directly affect the quality of the wire and production efficiency. Currently, the industry mainly uses endoscopic inspection, mechanical probe measurement, and optical projection methods to inspect the aperture of drawing dies.

[0003] Optical projection methods cannot simultaneously cover complete data of the inlet, middle and outlet areas of the aperture, resulting in incomplete wear assessment. Fixed probes or optical probes cannot flexibly adapt to different aperture sizes, especially the detection requirements of micron-level differences. To address this, we designed an aperture detection device for tungsten carbide wire drawing dies to provide an alternative technical solution to the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a hole diameter detection device for tungsten carbide drawing dies, so as to solve the problems in the use of the existing technology mentioned in the background.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hole diameter detection device for tungsten steel wire drawing dies, comprising a V-shaped support frame, an L-shaped base plate at one end of the V-shaped support frame, a movable transverse sliding plate at the top of the L-shaped base plate, an H-shaped lifting frame at the top of the transverse sliding plate, a rotatable circular rotating box inside the H-shaped lifting frame, a transverse detection needle at one end of the circular rotating box, and an industrial camera at one end and on the surface of the transverse detection needle;

[0006] The outer side of the H-shaped lifting frame is equipped with a rotating mechanism for rotating the circular rotating box.

[0007] Preferably, a V-shaped clamping plate is provided at the top of the V-shaped support frame, and a first hydraulic cylinder is provided at both ends of the V-shaped support frame, with the output end of the first hydraulic cylinder being fixedly connected to the V-shaped clamping plate.

[0008] Preferably, a first drive motor is bolted to one end of the L-shaped base plate, and a transverse threaded rod is fixed to the output end of the first drive motor. The transverse threaded rod passes through the interior of the transverse sliding plate and is threadedly connected to the transverse sliding plate.

[0009] Preferably, both sides of the L-shaped base plate are fixed with transverse light rods, which penetrate the interior of the transverse sliding plate and are slidably connected to the transverse sliding plate.

[0010] Preferably, the rotating mechanism includes a third hydraulic cylinder, which is fixed to the outer side of the H-shaped lifting frame. The output end of the third hydraulic cylinder is rotatably connected to a longitudinal connecting column via a bearing. The outer side of the longitudinal connecting column is rotatably connected to an oblique transmission column via a bearing. The top of the oblique transmission column is rotatably connected to an oblique rotating column via a pin. The interior of the top of the oblique rotating column is fixed to a longitudinal rotating column. The longitudinal rotating column penetrates the interior of the H-shaped lifting frame and is rotatably connected to the H-shaped lifting frame via a bearing. The side of the longitudinal rotating column near the circular rotating box is fixedly connected to the circular rotating box.

[0011] Preferably, a dovetail slider is fixed at one end of the longitudinal connecting column near the H-shaped lifting frame, and a vertical dovetail groove is provided inside the H-shaped lifting frame. The longitudinal connecting column and the circular rotating ring are slidably connected through the cooperation of the dovetail slider and the vertical dovetail groove.

[0012] Preferably, a second hydraulic cylinder is fixed at both ends inside the transverse sliding plate, and the output end of the second hydraulic cylinder is fixedly connected to the H-shaped lifting frame.

[0013] Preferably, a second drive motor is bolted to one end of the circular rotating box away from the transverse detection needle. The output end of the second drive motor is fixedly connected to the transverse detection needle. A circular rotating ring is provided on the outside of the transverse detection needle and inside the circular rotating box. A T-shaped rotating ring is rotatably connected inside the circular rotating ring through a bearing. The T-shaped rotating ring is located inside the circular rotating box and is fixedly connected to the circular rotating box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention employs a series of designs, including a transverse detection needle-type active detection for large-diameter wire drawing dies and an inclined non-contact detection for small-diameter wire drawing dies. This significantly improves the equipment's adaptability to wire drawing dies of different sizes. The non-contact optical measurement avoids mechanical damage to the inner wall of the die hole caused by traditional probes. By having the transverse detection needle enter the interior of the wire drawing die and rotate, complete three-dimensional data of the inlet, middle, and outlet of the wire drawing die hole can be obtained, enabling a comprehensive assessment of the wear condition. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the V-shaped support frame and V-shaped clamping plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the transverse threaded rod and transverse smooth rod of this utility model;

[0019] Figure 4 This is a schematic diagram of the transverse sliding plate and the second hydraulic cylinder of this utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the circular rotating box of this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the H-shaped lifting frame and the transverse sliding plate of this utility model.

[0022] In the diagram: 1. V-shaped support frame; 2. L-shaped base plate; 3. V-shaped clamping plate; 4. First hydraulic cylinder; 5. First drive motor; 6. Lateral detection pin; 7. Lateral sliding plate; 8. Lateral threaded rod; 9. Lateral smooth rod; 10. H-shaped lifting frame; 11. Second drive motor; 12. Circular rotating box; 13. Second hydraulic cylinder; 14. Third hydraulic cylinder; 15. Longitudinal connecting column; 16. Inclined transmission column; 17. Inclined rotating column; 18. Longitudinal rotating column; 19. Circular rotating ring; 20. T-shaped rotating ring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1-6 A hole diameter detection device for tungsten steel wire drawing die includes a V-shaped support frame 1, an L-shaped base plate 2 at one end of the V-shaped support frame 1, a movable transverse sliding plate 7 at the top of the L-shaped base plate 2, an H-shaped lifting frame 10 at the top of the transverse sliding plate 7, a rotatable circular rotating box 12 inside the H-shaped lifting frame 10, a transverse detection needle 6 at one end of the circular rotating box 12, and an industrial camera at one end and on the surface of the transverse detection needle 6.

[0025] The outer side of the H-shaped lifting frame 10 is provided with a rotating mechanism for rotating the circular rotating box 12;

[0026] The top of the V-shaped support frame 1 is provided with a V-shaped clamping plate 3, and both ends of the V-shaped support frame 1 are provided with a first hydraulic cylinder 4. The output end of the first hydraulic cylinder 4 is fixedly connected to the V-shaped clamping plate 3. Through the setting of the first hydraulic cylinder 4, the V-shaped clamping plate 3 can be vertically raised and lowered, thereby fixing the wire drawing die between the V-shaped support frame 1 and the V-shaped clamping plate 3 to prevent the wire drawing die from displacement during testing.

[0027] One end of the L-shaped base plate 2 is bolted with a first drive motor 5. The output end of the first drive motor 5 is fixed with a transverse threaded rod 8. The transverse threaded rod 8 passes through the interior of the transverse sliding plate 7 and is threadedly connected to the transverse sliding plate 7. Through the operation of the first drive motor 5, the transverse threaded rod 8 can rotate, thereby enabling the transverse sliding plate 7 to move laterally inside the L-shaped base plate 2.

[0028] Both sides of the L-shaped base plate 2 are fixed with transverse light rods 9. The transverse light rods 9 pass through the interior of the transverse sliding plate 7 and are slidably connected to the transverse sliding plate 7, so that the transverse sliding plate 7 can slide laterally on the outside of the transverse threaded rod 8, thereby guiding the movement trajectory of the transverse sliding plate 7.

[0029] Here, the operation of the first drive motor 5 enables the transverse threaded rod 8 to rotate. The rotation of the transverse threaded rod 8 enables the transverse sliding plate 7 to move laterally outside the transverse light rod 9, thereby enabling the circular rotating box 12 to move toward the V-shaped support frame 1, and thus enabling the transverse detection needle 6 to enter the interior of the wire drawing die.

[0030] The rotating mechanism includes a third hydraulic cylinder 14. The third hydraulic cylinder 14 is fixed on the outside of the H-shaped lifting frame 10. The output end of the third hydraulic cylinder 14 is rotatably connected to a longitudinal connecting column 15 through a bearing. The outside of the longitudinal connecting column 15 is rotatably connected to an oblique transmission column 16 through a bearing. The top of the oblique transmission column 16 is rotatably connected to an oblique rotating column 17 through a pin. The inside of the top of the oblique rotating column 17 is fixed to a longitudinal rotating column 18. The longitudinal rotating column 18 passes through the inside of the H-shaped lifting frame 10 and is rotatably connected to the H-shaped lifting frame 10 through a bearing. The longitudinal rotating column 18 is located on the side close to the circular rotating box 12 and is fixedly connected to the circular rotating box 12.

[0031] A dovetail slider is fixed at one end of the longitudinal connecting column 15 near the H-shaped lifting frame 10. A vertical dovetail groove is provided inside the H-shaped lifting frame 10. The longitudinal connecting column 15 and the circular rotating ring 19 are slidably connected by the cooperation of the dovetail slider and the vertical dovetail groove. Through the cooperation of the dovetail slider and the vertical dovetail groove, the longitudinal connecting column 15 can slide vertically on the outside of the H-shaped lifting frame 10.

[0032] Both ends of the transverse sliding plate 7 are fixed with a second hydraulic cylinder 13. The output end of the second hydraulic cylinder 13 is fixedly connected to the H-shaped lifting frame 10. Through the operation of the second hydraulic cylinder 13, the H-shaped lifting frame 10 can slide vertically on the outside of the transverse sliding plate 7, thereby adjusting the position and height of the transverse detection needle 6 to adapt to the height of different radial positions of the wire drawing die.

[0033] A second drive motor 11 is bolted to one end of the circular rotating box 12 away from the transverse detection needle 6. The output end of the second drive motor 11 is fixedly connected to the transverse detection needle 6. A circular rotating ring 19 is provided outside the transverse detection needle 6 and inside the circular rotating box 12. A T-shaped rotating ring 20 is rotatably connected inside the circular rotating ring 19 via a bearing. The T-shaped rotating ring 20 is located inside the circular rotating box 12 and is fixedly connected to the circular rotating box 12. Through the rotatable connection between the T-shaped rotating ring 20 and the circular rotating ring 19, the transverse detection needle 6 can rotate inside the circular rotating box 12. When the circular rotating box 12 rotates, the transverse detection needle 6 can rotate.

[0034] Here, when the inner diameter of the wire drawing die is smaller than the diameter of the transverse detection needle 6, the operation of the third hydraulic cylinder 14 enables the longitudinal connecting column 15 to be vertically raised and lowered. The raising and lowering of the longitudinal connecting column 15, through the oblique transmission column 16 and the oblique rotating column 17, enables the longitudinal rotating column 18 to rotate inside the H-shaped lifting frame 10. The rotation of the longitudinal rotating column 18 enables the circular rotating box 12 to rotate inside the H-shaped lifting frame 10, thereby enabling the transverse detection needle 6 to rotate around the radial direction of the longitudinal rotating column 18. Through the operation of the second drive motor 11, the transverse detection needle 6 can rotate inside the circular rotating box 12, so that the industrial camera at one end of the transverse detection needle 6 can observe the internal aperture of the wire drawing die.

[0035] When the inner diameter of the wire drawing die is larger than the diameter of the transverse detection needle 6, the transverse detection needle 6 can enter the interior of the wire drawing die, so that the industrial camera on the top of the transverse detection needle 6 can detect the internal aperture of the wire drawing die. Through the operation of the second drive motor 11, the transverse detection needle 6 can rotate around the radial direction of the transverse detection needle 6 to facilitate the detection of the wire drawing die space.

[0036] Through a series of designs, the large-diameter wire drawing die adopts a transverse detection needle 6 for active detection, while the small-diameter wire drawing die adopts an inclined non-contact detection, which significantly improves the equipment's adaptability to wire drawing dies of different sizes. The non-contact optical measurement avoids mechanical damage to the inner wall of the die hole caused by traditional probes. By having the transverse detection needle 6 enter the interior of the wire drawing die and rotate, complete three-dimensional data of the inlet, middle and outlet of the wire drawing die hole can be obtained, enabling a comprehensive assessment of the wear condition.

[0037] Working principle: The operation of the first drive motor 5 enables the transverse threaded rod 8 to rotate. The rotation of the transverse threaded rod 8 enables the transverse sliding plate 7 to move laterally outside the transverse light rod 9, thereby enabling the circular rotating box 12 to move towards the V-shaped support frame 1, and thus enabling the transverse detection needle 6 to enter the interior of the wire drawing die.

[0038] When the inner diameter of the wire drawing die is smaller than the diameter of the transverse detection needle 6, the operation of the third hydraulic cylinder 14 enables the longitudinal connecting column 15 to be vertically raised and lowered. The raising and lowering of the longitudinal connecting column 15, through the inclined transmission column 16 and the inclined rotating column 17, enables the longitudinal rotating column 18 to rotate inside the H-shaped lifting frame 10. The rotation of the longitudinal rotating column 18 enables the circular rotating box 12 to rotate inside the H-shaped lifting frame 10, thereby enabling the transverse detection needle 6 to rotate around the radial direction of the longitudinal rotating column 18. Through the operation of the second drive motor 11, the transverse detection needle 6 can rotate inside the circular rotating box 12, so that the industrial camera at one end of the transverse detection needle 6 can observe the internal aperture of the wire drawing die.

[0039] When the inner diameter of the wire drawing die is larger than the diameter of the transverse detection needle 6, the transverse detection needle 6 can enter the interior of the wire drawing die, so that the industrial camera on the top of the transverse detection needle 6 can detect the internal aperture of the wire drawing die. Through the operation of the second drive motor 11, the transverse detection needle 6 can rotate around the radial direction of the transverse detection needle 6 to facilitate the detection of the wire drawing die space.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the aperture of a tungsten carbide wire drawing die, characterized in that: It includes a V-shaped support frame (1), one end of which is provided with an L-shaped base plate (2), the top of which is provided with a movable transverse sliding plate (7), the top of which is provided with an H-shaped lifting frame (10), the inside of which is provided with a rotatable circular rotating box (12), one end of which is provided with a transverse detection needle (6), and one end and surface of which are provided with an industrial camera; The outer side of the H-shaped lifting frame (10) is provided with a rotating mechanism for rotating the circular rotating box (12).

2. The aperture detection device for tungsten carbide drawing dies according to claim 1, characterized in that: The top of the V-shaped support frame (1) is provided with a V-shaped clamping plate (3), and both ends of the V-shaped support frame (1) are provided with a first hydraulic cylinder (4), the output end of the first hydraulic cylinder (4) is fixedly connected to the V-shaped clamping plate (3).

3. The aperture detection device for tungsten carbide drawing dies according to claim 1, characterized in that: One end of the L-shaped base plate (2) is bolted to a first drive motor (5), and the output end of the first drive motor (5) is fixed with a transverse threaded rod (8). The transverse threaded rod (8) passes through the interior of the transverse sliding plate (7) and is threadedly connected to the transverse sliding plate (7).

4. The aperture detection device for tungsten carbide drawing dies according to claim 3, characterized in that: Both sides of the L-shaped base plate (2) are fixed with transverse light rods (9), which penetrate the interior of the transverse sliding plate (7) and are slidably connected to the transverse sliding plate (7).

5. The aperture detection device for tungsten carbide drawing dies according to claim 1, characterized in that: The rotating mechanism includes a third hydraulic cylinder (14). The third hydraulic cylinder (14) is fixed on the outside of the H-shaped lifting frame (10). The output end of the third hydraulic cylinder (14) is rotatably connected to a longitudinal connecting column (15) via a bearing. The outside of the longitudinal connecting column (15) is rotatably connected to an oblique transmission column (16) via a bearing. The top of the oblique transmission column (16) is rotatably connected to an oblique rotating column (17) via a pin. The inside of the top of the oblique rotating column (17) is fixed to a longitudinal rotating column (18). The longitudinal rotating column (18) penetrates the interior of the H-shaped lifting frame (10) and is rotatably connected to the H-shaped lifting frame (10) via a bearing. The longitudinal rotating column (18) is located on the side close to the circular rotating box (12) and is fixedly connected to the circular rotating box (12).

6. The aperture detection device for tungsten carbide drawing dies according to claim 5, characterized in that: The longitudinal connecting column (15) is fixed with a dovetail slider at one end near the H-shaped lifting frame (10). The H-shaped lifting frame (10) has a vertical dovetail groove inside. The longitudinal connecting column (15) and the circular rotating ring (19) are slidably connected by the cooperation of the dovetail slider and the vertical dovetail groove.

7. The aperture detection device for tungsten carbide drawing dies according to claim 5, characterized in that: Both ends of the transverse sliding plate (7) are fixed with a second hydraulic cylinder (13), and the output end of the second hydraulic cylinder (13) is fixedly connected to the H-shaped lifting frame (10).

8. The aperture detection device for tungsten carbide drawing dies according to claim 5, characterized in that: The second drive motor (11) is bolted to one end of the circular rotating box (12) away from the transverse detection needle (6). The output end of the second drive motor (11) is fixedly connected to the transverse detection needle (6). A circular rotating ring (19) is provided on the outside of the transverse detection needle (6) and inside the circular rotating box (12). A T-shaped rotating ring (20) is rotatably connected inside the circular rotating ring (19) through a bearing. The T-shaped rotating ring (20) is located inside the circular rotating box (12) and is fixedly connected to the circular rotating box (12).

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