Oil coating device for highland barley biscuit production
By using a measuring sensor and an oil atomizing nozzle combined with an oiling brush bundle in the barley biscuit production device, the problems of uneven oiling and waste were solved, achieving uniform oiling and oil saving for barley biscuits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2026-04-10
AI Technical Summary
In existing barley biscuit production equipment, the conveyor belt oiling method leads to problems of vegetable oil waste and uneven oiling, especially when the dough is soft, the amount of oil applied is insufficient or excessive.
The thickness of the blank is detected in real time by a measuring sensor. Combined with the oil atomizing nozzle and the oiling brush bundle, the extension and retraction length of the lifting cylinder and the oil volume feedback control system are dynamically adjusted by the main controller to ensure uniform oiling.
This method achieves precision and cleanliness in oiling barley biscuits, reducing oil waste and improving the consistency of biscuit crispness.
Smart Images

Figure CN224098611U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to biscuit production technical field especially, relates to an oiling device for highland barley biscuit production. BACKGROUND
[0002] In the prior art, highland barley biscuit is a healthy food taking highland barley as the main raw material. Highland barley is rich in beta-glucan (content is 50 times of wheat), dietary fiber and minerals, and has the effects of assisting in reducing blood lipids, controlling blood sugar and enhancing satiety. In the processing process of highland barley biscuit, if the dough is soft, a small amount of vegetable oil can be sprinkled on the surface of the dough sheet to prevent the roller from adhering to the dough sheet and ensure the molding effect.
[0003] After searching, the patent with the Chinese patent application number 202322227142.9 discloses a biscuit production rapid oiling device, which comprises a conveying belt, characterized in that a support is fixedly connected above the conveying belt and placed below the conveying belt, a sliding seat driven by a driving device is vertically slidably connected to the support, an oiling plate is detachably connected to the sliding seat, a sponge is bonded to the oiling plate, the sponge is in communication with an oil injection nozzle fixedly connected to the oiling plate, and the oiling device further comprises an oil collecting plate arranged between the support and the sliding seat, which cooperates with an oil injection device fixedly connected to the conveying belt on the side of the support to recover oil.
[0004] The above-mentioned patent has the following disadvantages: the device uses the sponge to oil the surface of the conveying belt, and the conveying belt is used to oil the biscuit dough. This method requires the conveying belt to be fully oiled, but in actual use, not all parts of the conveying belt will contact the biscuit dough, which may cause excessive use of vegetable oil and waste of vegetable oil. If the dough is soft, the dough may not be oiled enough. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the shortcomings in the prior art and provides an oiling device for highland barley biscuit production.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] An oiling device for highland barley biscuit production comprises:
[0008] A mounting carrier is provided with a dough conveying belt at the top end, and a total controller is arranged on one side of the dough conveying belt.
[0009] A control connecting plate is arranged above the dough sheet conveying belt, and the upper surface of the control connecting plate is equidistantly provided with a mounting cylinder one, a mounting cylinder two and a mounting cylinder three, all penetrating the control connecting plate; the inside of the mounting cylinder one is fixedly provided with a measuring sensor for measuring the thickness of the dough sheet; the inside of the mounting cylinder two is fixedly provided with an oil atomizing nozzle for spraying atomized vegetable oil to the dough sheet; the inside of the mounting cylinder three is fixedly provided with a speed reduction servo motor, and the bottom end of the output shaft of the speed reduction servo motor is fixedly provided with a connecting rotating rod, and the bottom end of the connecting rotating rod is equidistantly fixedly connected with a plurality of oil smearing brush bundles for uniformly smearing the vegetable oil on the surface of the dough sheet.
[0010] As a further scheme of the present application, the bottom end of the mounting cylinder one, the mounting cylinder two and the mounting cylinder three is fixedly connected with a telescopic protection cylinder, and the bottom end of the telescopic protection cylinder is fixedly connected with a limiting connecting ring.
[0011] As a further scheme of the present application, the top end of the plurality of limiting connecting rings is fixedly provided with a connecting ring clamping frame, and the top end of the connecting ring clamping frame is provided with a plurality of clamping frame limiting rods.
[0012] As a further scheme of the present application, the two ends of the plurality of clamping frame limiting rods are fixedly connected with a limiting rod fixing plate, and the limiting rod fixing plate is fixedly installed at the top end of the mounting bearing frame.
[0013] As a further scheme of the present application, the top end of the mounting bearing frame is symmetrically provided with two mounting side frames, and the top of the two mounting side frames is fixedly provided with a mounting top plate.
[0014] As a further scheme of the present application, the upper surface of the mounting top plate is fixedly provided with a lifting cylinder, and the telescopic end of the lifting cylinder penetrates the mounting top plate and extends downward.
[0015] As a further scheme of the present application, the bottom end of the telescopic end of the lifting cylinder is fixedly provided with a lifting connecting plate, and the bottom end of the lifting connecting plate is fixedly provided with a plurality of fixed connecting columns, and the fixed connecting columns are fixedly installed on the upper surface of the control connecting plate.
[0016] As a further scheme of the present application, the lower surface of the lifting connecting plate is fixedly provided with an oil supply pump, and the oil supply pump is connected with the oil atomizing nozzle.
[0017] Compared with the prior art, the present application provides an oil coating device for barley biscuit production, which has the following beneficial effects:
[0018] 1. The oiling device for the production of highland barley biscuits, which realizes real-time detection of the thickness of the biscuit body through a measuring sensor, dynamically adjusts the extension length of the lifting cylinder by a general controller, ensures the adhesion of the oiling brush bundle to biscuit bodies with different thicknesses, and avoids uneven oiling caused by height deviation; the oil atomizing nozzle, the electromagnetic valve, the flow meter and the oil supply pump form an oil amount feedback control system, the flow meter realizes real-time monitoring of the oil injection amount, and the oil supply is automatically turned off when the preset value is reached, thereby effectively reducing oil waste.
[0019] 2. The oiling device for the production of highland barley biscuits, which micronizes vegetable oil particles by using an atomizing nozzle, uniformly covers the area, avoids the problem of local oil accumulation in the traditional oiling process, and improves the consistency of biscuit crispness; the device realizes the precision, cleanliness and high efficiency of the oiling process of highland barley biscuits through mechatronic innovative design, and has significant technical and economic advantages.
[0020] The parts not involved in the device are the same as or can be realized by the prior art, and the device has the advantages of simple structure and convenient operation. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall assembly of the three-dimensional structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the partial cross-sectional structure of the overall assembly of the utility model;
[0023] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the overall assembly of the utility model; Figure 2
[0024] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the overall assembly of the utility model; Figure 2
[0025] In the figure: 1, mounting bearing frame; 2, biscuit body conveying belt; 3, general controller; 4, mounting side frame; 5, mounting top plate; 6, lifting cylinder; 7, lifting connecting plate; 8, auxiliary sliding rod; 9, oil supply pump; 10, fixed connecting column; 11, control connecting plate; 12, mounting cylinder one; 13, measuring sensor; 14, mounting cylinder two; 15, oil atomizing nozzle; 16, mounting cylinder three; 17, speed reduction servo motor; 18, connecting rod; 19, oiling brush bundle; 20, telescopic protection cylinder; 21, limiting connecting ring; 22, connecting ring clamping frame; 23, clamping frame limiting rod; 24, limiting rod fixing plate; 25, vegetable oil storage box. DETAILED DESCRIPTION
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0027] An oiling device for producing highland barley biscuits, such as Figures 1 to 4 As shown, it includes: a dough conveyor belt 2 fixedly installed at the top of the mounting frame 1 and a control connection plate 11 disposed above the mounting frame 1; the mounting frame 1 has a through groove, the dough conveyor belt 2 is installed inside the through groove, and a main controller 3 is fixedly installed on one side of the inner cavity of the mounting frame 1.
[0028] The dough conveyor belt 2 is a mature existing technology, and there are many types on the market, so this application will not elaborate further; the main controller 3 is located on one side of the dough conveyor belt 2 and controls the dough conveyor belt 2 to move intermittently.
[0029] The control connection plate 11 is located directly above the middle of the blank conveyor belt 2, and the upper surface of the control connection plate 11 is equidistantly equipped with mounting cylinder 12, mounting cylinder 24 and mounting cylinder 36, all of which penetrate the control connection plate 11 and extend downward.
[0030] The bottom ends of mounting cylinder 12, mounting cylinder 24 and mounting cylinder 3 are all fixedly connected to telescopic protective cylinders 20. The bottom end of the telescopic protective cylinder 20 is fixedly connected to a limiting connecting ring 21, and the top end of the multiple limiting connecting rings 21 is fixedly installed with a connecting ring bracket 22.
[0031] like Figure 2 As shown, the top of the connecting ring bracket 22 is provided with two bracket limiting rods 23, which are located between two adjacent telescopic protective cylinders 20. Both ends of the two bracket limiting rods 23 are fixedly connected to limiting rod fixing plates 24. The limiting rod fixing plates 24 are fixedly installed on the top of the mounting support frame 1 and are located on both sides of the through groove.
[0032] A measuring sensor 13 is fixedly installed inside the mounting cylinder 12. When the telescopic protective cylinder 20 corresponding to the mounting cylinder 12 covers the barley biscuit dough, the main controller 3 activates the measuring sensor 13 to quickly measure the thickness of the barley biscuit dough and feeds the measurement data back to the main controller 3.
[0033] An oil atomizing nozzle 15 is fixedly installed inside the second mounting cylinder 14. The oil atomizing nozzle 15 atomizes the vegetable oil and sprays it onto the surface of the barley biscuit dough, avoiding large-area oil accumulation. At the same time, a solenoid valve and flow meter are installed at the top of the oil atomizing nozzle 15 through a hose to accurately control the amount of atomized oil and avoid oil waste.
[0034] The inside of the installation cylinder 16 is fixedly installed with a deceleration servo motor 17, the bottom end of the output shaft of the deceleration servo motor 17 is fixedly installed with a connecting rotating rod 18, the bottom end of the connecting rotating rod 18 is fixedly connected with a plurality of oil smearing brush bundles 19 at equal intervals, which are used for smearing the atomized vegetable oil on the surface of the barley biscuit dough.
[0035] The top end of the installation bearing frame 1 is symmetrically installed with two installation side frames 4, the two installation side frames 4 are respectively arranged on the side away from each other of the two limiting rod fixed plates 24, and the top of the two installation side frames 4 is fixedly installed with an installation top plate 5.
[0036] The upper surface of the installation top plate 5 is fixedly installed with a lifting cylinder 6, the telescopic end of the lifting cylinder 6 penetrates through the installation top plate 5 and extends downward, the bottom of the extending end of the lifting cylinder 6 is fixedly installed with a lifting connecting plate 7, the upper surface of the lifting connecting plate 7 is installed with auxiliary sliding rods 8 at the four corners, the top of the auxiliary sliding rods 8 penetrates through the installation top plate 5 and is in sliding connection with the installation top plate 5.
[0037] The lifting cylinder 6 is controlled by the general controller 3, the general controller 3 determines the telescopic length of the lifting cylinder 6 according to the thickness of the barley biscuit dough detected by the measuring sensor 13, so that the oil smearing brush bundles 19 can be fully attached to the barley biscuit dough.
[0038] The lower surface of the lifting connecting plate 7 is fixedly installed with fixed connecting columns 10 at the four corners, the fixed connecting columns 10 are fixedly installed on the upper surface of the control connecting plate 11; and the lower surface of the lifting connecting plate 7 is fixedly installed with an oil supply pump 9, the oil supply pump 9 is connected with the electromagnetic valve of the oil liquid atomizing nozzle 15 through a hose.
[0039] The oil supply pump 9, the electromagnetic valve and the flow meter are all controlled by the general controller 3, the flow meter feeds back the amount of oil flowing to the general controller 3, when the detection data of the flow meter reaches the specified standard value, the general controller 3 controls the oil supply pump 9 and the electromagnetic valve to be closed synchronously.
[0040] One side of one of the installation side frames 4 is provided with a vegetable oil storage tank 25, the vegetable oil storage tank 25 is fixedly installed on the top end of the installation bearing frame 1; the oil supply pump 9 extracts vegetable oil from the inside of the vegetable oil storage tank 25 through an oil extraction hose.
[0041] Working principle:
[0042] Please refer to Figures 1 to 4 , assemble the device as shown in the figure;
[0043] In use, the highland barley biscuit dough is conveyed by the intermittent dough conveying belt 2, and sequentially passes through the corresponding telescopic protection cylinder 20 of the installation cylinder one 12, the installation cylinder two 14 and the installation cylinder three 16, and is covered by the telescopic protection cylinder 20 when the dough conveying belt 2 stops moving; in the above process, the highland barley biscuit dough is first measured in thickness by the measuring sensor 13, and the total controller 3 determines the extension length of the lifting cylinder 6 according to the thickness of the highland barley biscuit dough, which is recorded as A; when the highland barley biscuit dough sequentially moves to below the oil atomizing nozzle 15 and the oil brushing brush bundle 19, the extension length of the lifting cylinder 6 controlled by the total controller 3 is all A; in the process of thickness measurement, oil atomizing and uniform oil brushing of one piece of highland barley biscuit dough, the lifting cylinder 6 continuously telescopes three times, and the initial state of the lifting cylinder 6 is as shown in Figure 1 The connecting ring clamping frame 22 is attached to the clamping frame limiting rod 23, and the telescopic protection cylinder 20 is in a fully stretched state; when the lifting cylinder 6 is extended, the limiting connecting ring 21 is in contact with the dough conveying belt 2, and the telescopic protection cylinder 20 is compressed; the structure of the telescopic protection cylinder 20 can refer to the existing compression air bag.
[0044] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A kind of oiling device for producing highland barley biscuit, it is characterized in that, The utility model relates to a kind of face blank conveying device, including: Mounting carrier (1), blank face conveying belt (2) is fixedly installed at top end, and one side of blank face conveying belt (2) is provided with total controller (3); Control connecting plate (11) is set to blank face conveying belt (2), and the upper surface of control connecting plate (11) is equidistantly installed with mounting cylinder one (12), mounting cylinder two (14) and mounting cylinder three (16), and three all penetrate control connecting plate (11);The inside of mounting cylinder one (12) is fixedly installed with measuring sensor (13), for measuring the thickness of blank face;The inside of mounting cylinder two (14) is fixedly installed with oil mist atomizing nozzle (15), for spraying atomized vegetable oil to blank face;The inside of mounting cylinder three (16) is fixedly installed with speed reduction servo motor (17), and the output shaft bottom end of speed reduction servo motor (17) is fixedly installed with connecting rod (18), and the bottom end of connecting rod (18) is equidistantly fixedly connected with multiple oiling brush bundles (19), for evenly smearing the vegetable oil on the surface of blank face.
2. The oiling device for producing the barley biscuit according to claim 1, characterized in that: The bottom end of mounting cylinder one (12), mounting cylinder two (14) and mounting cylinder three (16) is fixedly connected with telescopic protection cylinder (20), and the bottom end of telescopic protection cylinder (20) is fixedly connected with limit connecting ring (21).
3. The oiling device for producing the barley biscuit according to claim 2, characterized in that: The top end of multiple limit connecting ring (21) is fixedly installed with connecting ring clamping frame (22), and the top of connecting ring clamping frame (22) is provided with multiple clamping frame limit rods (23).
4. The oiling device for producing the barley biscuit according to claim 3, characterized in that: The both ends of multiple clamping frame limit rods (23) are fixedly connected with limit rod fixed plate (24), and limit rod fixed plate (24) is fixedly installed on the top of mounting carrier (1).
5. The oiling device for producing the barley biscuit according to claim 1, characterized in that: The top of mounting carrier (1) is symmetrically installed with two mounting side frames (4), and mounting top plate (5) is fixedly installed between the top of two mounting side frames (4).
6. The oiling device for producing the barley biscuit according to claim 5, characterized in that: The upper surface of mounting top plate (5) is fixedly installed with lifting cylinder (6), and the telescopic end of lifting cylinder (6) penetrates mounting top plate (5) and extends downward.
7. The oiling device for producing the barley biscuit according to claim 6, characterized in that: The bottom of the extension end of lifting cylinder (6) telescopic end is fixedly installed with lifting connecting plate (7), and the bottom of lifting connecting plate (7) is fixedly installed with multiple fixed connecting columns (10), and fixed connecting column (10) is fixedly installed on the upper surface of control connecting plate (11).
8. The oiling device for producing the barley biscuit according to claim 7, characterized in that: The lower surface of lifting connecting plate (7) is fixedly installed with oil supply pump (9), and oil supply pump (9) is connected with oil mist atomizing nozzle (15).
Citation Information
Patent Citations
Rapid oil coating device for biscuit production
CN220458435U