Semi-continuous ingot casting and stacking production equipment for secondary aluminum

Abstract

The utility model discloses secondary aluminum semi-continuous ingot casting and stacking production equipment, and particularly relates to the technical field of secondary aluminum production equipment, the secondary aluminum semi-continuous ingot casting and stacking production equipment comprises a supporting bottom plate, the supporting bottom plate is of an I-shaped structure, a limiting plate is fixedly connected in a groove in one side of the supporting bottom plate, and a light sensation switch is arranged in the middle of one side of the limiting plate; a rotating rod is arranged in the center of the top of the supporting bottom plate, one end of the rotating rod is fixedly connected with a limiting ring, and the other end of the rotating rod is fixedly connected with a gear. According to the aluminum ingot stacking device, firstly, the position of an aluminum ingot is conveniently sensed through the light sensation switch, the first motor is started to sequentially control the connecting plates to drive the anti-skid clamping plates to clamp and fix the aluminum ingot, the electric push rod is started to control the rotating rod to drive the anti-skid clamping plates and the clamped aluminum ingot to move towards the other side, and therefore the aluminum ingot is conveniently and continuously stacked on the top of the first supporting plate; and the placing positions are kept consistent all the time, so that the stacking accuracy and stability are improved, the conditions of deviation and dislocation are avoided, and the subsequent processing effect is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of secondary aluminium production equipment, more particularly, the utility model relates to secondary aluminium semi-continuous ingot stacking production equipment. BACKGROUND

[0002] With the global attention to resource recycling and environmental protection increasing, the secondary aluminium industry has developed rapidly, and in the secondary aluminium production process, ingot casting is one of the key links, and semi-continuous ingot casting process is widely used in secondary aluminium production due to its high efficiency and stability, however, the existing secondary aluminium semi-continuous ingot stacking production equipment has many problems in the ingot stacking link.

[0003] Most of the traditional ingot stacking methods rely on manual operation, and in the manual ingot stacking process, it is difficult to ensure the accuracy and stability of each ingot stacking due to human factors such as operator fatigue and technical level difference, which may cause the ingot to deviate or misalign during stacking, affecting subsequent processing and product quality, therefore, a secondary aluminium semi-continuous ingot stacking production equipment is proposed. SUMMARY

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides secondary aluminium semi-continuous ingot stacking production equipment to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: secondary aluminium semi-continuous ingot stacking production equipment, including support base plate, the support base plate is arranged as "work" shape structure, the inside fixed connection of one side groove of support base plate is connected with limiting plate, the middle part of one side of limiting plate is provided with light sensing switch, through light sensing switch, it is convenient to induct whether aluminium ingot moves to between two anti-skid clamps, it is convenient to induct start, the top of support base plate is provided with rotating rod in the middle position, one end of rotating rod is fixedly connected with limiting ring, the other end of rotating rod is fixedly connected with gear;

[0006] The end of rotating rod close to gear is provided with first support seat, the end of rotating rod close to limiting ring is provided with second support seat, the end of rotating rod close to gear is supported through first support seat, the end of rotating rod close to limiting ring is supported and limited through second support seat, and the rotation of rotating rod is not affected, the side surface of rotating rod is provided with limiting sliding slot, the middle part of limiting sliding slot is provided with threaded rod, one end of threaded rod is connected with first motor penetrating the end of rotating rod close to limiting ring, both ends of threaded rod are symmetrically provided with connecting plate, starting first motor controls the rotation of threaded rod, can drive connecting plate to move in the inside of limiting sliding slot, thereby controlling anti-skid clamp to clamp aluminium ingot;

[0007] One end of two connecting plates is provided with anti-skid clamping plates on opposite sides, a pressure sensor is arranged between the anti-skid clamping plates and the connecting plates, the clamping force of the anti-skid clamping plates is conveniently detected through the pressure sensor, so that the first motor is conveniently stopped and started, and the electric push rod is controlled to start after the pressure value received by the controller reaches a preset value, one end of the rotating rod close to the gear is fixedly connected with a fixed rod, the bottom of the gear is provided with a driving mechanism, the bottom of the side of the supporting bottom plate away from the limiting plate is provided with a lifting mechanism, the rotating rod is driven to rotate through the driving mechanism controlling the gear, convenient driving, the rotating angle of the rotating rod can be limited through the fixed rod, and the aluminum ingot is conveniently moved up and down through the lifting mechanism, so that the aluminum ingot is conveniently stacked and used.

[0008] Preferably, anti-skid strips are arranged on opposite sides of the two anti-skid clamping plates, a controller is arranged on one side of the top of the supporting bottom plate, the two ends of the threaded rod are symmetrically threaded, and the first motor is fixed on one side of the rotating rod, the clamping and fixing effect is improved through the anti-skid strips, the use is conveniently controlled through the controller, and the two connecting plates can be controlled to move synchronously to opposite sides or synchronously to opposite sides through rotation of the threaded rod.

[0009] Preferably, the second supporting seat and the first supporting seat are both fixed on the top of the supporting bottom plate, a press switch is fixedly connected to the top of the supporting bottom plate and corresponds to the fixed rod, the fixed rod is arranged on the side of the rotating rod close to the limiting sliding groove, and the press switch is arranged on the side of the rotating rod close to the lifting mechanism, the rotating rod is supported and limited by the second supporting seat and the first supporting seat, and the press switch can be extruded by the fixed rod to control the electric push rod to stop starting.

[0010] Preferably, the driving mechanism comprises a toothed plate arranged at the bottom of the gear, one end of the toothed plate is connected with an electric push rod, the electric push rod is fixed on the top of the supporting bottom plate, the gear is engaged with the toothed plate, a stable sliding groove is formed in the top of the supporting bottom plate, a stable sliding strip is fixedly connected to the bottom of the toothed plate, and the stable sliding strip is arranged in the middle of the stable sliding groove. The toothed plate is controlled to move by starting the electric push rod, the gear is driven to rotate, the rotating rod is controlled to rotate, the anti-skid clamping plate is driven to move to the other side of the rotating rod, and the stability of the movement of the toothed plate is improved through the cooperation of the stable sliding groove and the stable sliding strip.

[0011] Preferably, the lifting mechanism comprises a vertical plate fixed at the bottom of the groove on the side of the supporting bottom plate away from the limiting plate, a first supporting plate is arranged on one side of the vertical plate, a second supporting plate is fixedly connected to the bottom of the side of the vertical plate away from the first supporting plate, a second motor is fixedly connected to the bottom of the second supporting plate, and a screw rod is connected to the output end of the second motor.

[0012] Preferably, the surface of the vertical plate is provided with a sliding hole, one end of the first supporting plate is fixedly connected with a stable sliding block, the stable sliding block penetrates the middle part of the sliding hole and is in sliding connection with the sliding hole, the screw rod penetrates the middle part of the corresponding stable sliding block and is in threaded connection with the stable sliding block, the second motor is started to control the rotation of the screw rod, the stable sliding block can be controlled to move the sliding hole up and down on one side of the vertical plate, the use of the aluminum ingot stacking is facilitated, and the stability of the movement of the first supporting plate can be improved through the cooperation of the sliding hole and the stable sliding block, and the use effect is improved.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] The utility model discloses first through the light sensing switch convenient sensing aluminum ingot position, and through starting first motor in turn control connecting plate drive antiskid clamping plate to aluminum ingot clamping fixed, and through starting electric push rod control rotating rod drive antiskid clamping plate and clamping aluminum ingot to another side movement, to facilitate continuous stacking in the top of first supporting plate, and make the placement position always keep consistent, improve the accuracy and stability of stacking, avoid the situation of deviation misplacement, improve the follow -up processing effect.

[0015] The utility model discloses still through setting pressure sensor convenient detection clamping strength, avoid the clamping strength too big and lead to equipment damage, and can convenient to the aluminum ingot of different size clamping, and through antiskid strip, improve the stability of clamping, and through the cooperation of the limiting plate, the stable sliding strip and the stable sliding groove, the stability of the horizontal movement of the toothed plate is improved, the stability of the driving rotating rod is improved, and the rotating position of the rotating rod is limited through the cooperation of the fixed rod and the pressing switch, which facilitates the release of the clamping and stacking, and improves the use effect.

[0016] In summary, through the mutual influence of the above-mentioned multiple effects, the aluminum ingot can be conveniently clamped and stacked, and the stacking position can always be kept consistent, the accuracy and stability of stacking can be improved, the deviation misplacement can be avoided, and the follow-up processing effect can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model.

[0018] Figure 2 It is another angle structure schematic diagram of the utility model.

[0019] Figure 3 It is the overhead structure schematic diagram of the utility model.

[0020] Figure 4 It is the split structure schematic diagram of the rotating rod and the connecting plate of the utility model.

[0021] Figure 5This is a schematic diagram showing the disassembled structure of the support base plate and the first support plate of this utility model.

[0022] The attached diagram is labeled as follows: 1. Support base plate; 2. Limiting plate; 3. Photosensitive switch; 4. Rotating rod; 5. First support seat; 6. Limiting ring; 7. Second support seat; 8. Gear; 9. Fixing rod; 10. Limiting groove; 11. Threaded rod; 12. First motor; 13. Connecting plate; 14. Anti-slip clamp; 15. Pressure sensor; 16. Controller; 17. Press switch; 18. Toothed plate; 19. Electric push rod; 20. Stabilizing slide bar; 21. Stabilizing groove; 22. Vertical plate; 23. First support plate; 24. Sliding hole; 25. Stabilizing slider; 26. Second support plate; 27. Second motor; 28. Screw. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] As attached Figures 1-5 The semi-continuous casting and stacking equipment for recycled aluminum shown includes a support base plate 1, which is configured as an "I" shape. A limit plate 2 is fixedly connected inside the groove on one side of the support base plate 1. A photosensitive switch 3 is provided in the middle of one side of the limit plate 2. The photosensitive switch 3 can conveniently sense whether the aluminum ingot has moved between the two anti-slip clamps 14, which can facilitate the start-up. A rotating rod 4 is provided at the top center of the support base plate 1. A limit ring 6 is fixedly connected to one end of the rotating rod 4, and a gear 8 is fixedly connected to the other end of the rotating rod 4.

[0025] A first support seat 5 is provided at one end of the rotating rod 4 near the gear 8, and a second support seat 7 is provided at one end of the rotating rod 4 near the limiting ring 6. The first support seat 5 supports the end of the rotating rod 4 near the gear 8, and the second support seat 7 supports and limits the end of the rotating rod 4 near the limiting ring 6 without affecting the rotation of the rotating rod 4. A limiting groove 10 is provided on the side of the rotating rod 4, and a threaded rod 11 is provided in the middle of the limiting groove 10. One end of the threaded rod 11 passes through the end of the rotating rod 4 near the limiting ring 6 and is connected to a first motor 12. Connecting plates 13 are symmetrically sleeved at both ends of the threaded rod 11. Starting the first motor 12 controls the rotation of the threaded rod 11, which can drive the connecting plates 13 to move inside the limiting groove 10, thereby controlling the anti-slip clamp 14 to clamp the aluminum ingot.

[0026] The opposite side of one end of the two connecting plates 13 is provided with an anti-skid clamping plate 14, and a pressure sensor 15 is arranged between the anti-skid clamping plate 14 and the connecting plate 13. The clamping force of the anti-skid clamping plate 14 is conveniently detected through the pressure sensor 15, so as to conveniently stop and start the first motor 12. When the pressure value received by the controller 16 reaches a preset value, the electric push rod 19 is controlled to start. The end of the rotating rod 4 close to the gear 8 is fixedly connected with a fixed rod 9. The bottom of the gear 8 is provided with a driving mechanism. The bottom of the side of the supporting bottom plate 1 away from the limiting plate 2 is provided with a lifting mechanism. The rotating rod 4 is driven to rotate by the driving mechanism controlling the gear 8, which is convenient for driving. The rotating angle of the rotating rod 4 can be limited by the fixed rod 9. The aluminum ingot is conveniently moved up and down by the lifting mechanism, so as to be conveniently stacked and used.

[0027] As shown in Figure 1 , 2 , 3, 5, the opposite side of the two anti-skid clamping plates 14 is provided with an anti-skid strip. The top side of the supporting bottom plate 1 is provided with a controller 16. The two ends of the threaded rod 11 are symmetrically threaded. The first motor 12 is fixed on one side of the rotating rod 4. The second supporting seat 7 and the first supporting seat 5 are both fixed on the top of the supporting bottom plate 1. The top of the supporting bottom plate 1 is fixedly connected with a press switch 17 at a position corresponding to the fixed rod 9. The fixed rod 9 is arranged on the side of the rotating rod 4 close to the limiting sliding groove 10. The press switch 17 is arranged on the side of the rotating rod 4 close to the lifting mechanism. The clamping and fixing effect is improved by the anti-skid strip. The use is conveniently controlled by the controller 16. The synchronous movement of the two connecting plates 13 to the opposite side or the opposite side can be controlled by the rotation of the threaded rod 11. The rotating rod 4 is supported and limited by the second supporting seat 7 and the first supporting seat 5. The press switch 17 is extruded by the fixed rod 9, so as to control the electric push rod 19 to stop starting.

[0028] As shown in Figure 1 , 2 , 3, 5, the driving mechanism comprises a toothed plate 18 arranged at the bottom of the gear 8. One end of the toothed plate 18 is connected with an electric push rod 19. The electric push rod 19 is fixed on the top of the supporting bottom plate 1. The gear 8 is engaged with the toothed plate 18. The top of the supporting bottom plate 1 is provided with a stable sliding groove 21. The bottom of the toothed plate 18 is fixedly connected with a stable sliding strip 20. The stable sliding strip 20 is arranged in the middle of the stable sliding groove 21. The electric push rod 19 is started to control the movement of the toothed plate 18, so as to drive the gear 8 to rotate, thereby controlling the rotation of the rotating rod 4. The anti-skid clamping plate 14 is moved to the other side of the rotating rod 4. The stability of the movement of the toothed plate 18 is improved by the cooperation of the stable sliding groove 21 and the stable sliding strip 20.

[0029] As shown in Figure 1 , 2As shown in FIGS. 5, the lifting mechanism comprises a vertical plate 22 fixed at the bottom of the groove on the side of the supporting bottom plate 1 away from the limiting plate 2, a first supporting plate 23 is arranged on one side of the vertical plate 22, a second supporting plate 26 is fixedly connected to the bottom of the side of the vertical plate 22 away from the first supporting plate 23, a second motor 27 is fixedly connected to the bottom of the second supporting plate 26, a screw rod 28 is connected to the output end of the second motor 27, a sliding hole 24 is formed in the surface of the vertical plate 22, a stable sliding block 25 is fixedly connected to one end of the first supporting plate 23, the stable sliding block 25 penetrates through the middle part of the sliding hole 24 and is slidably connected with the sliding hole 24, the screw rod 28 penetrates through the middle part of the corresponding stable sliding block 25 and is threadedly connected with the stable sliding block 25, the second motor 27 is started to control the rotation of the screw rod 28, the stable sliding block 25 can be controlled to drive the sliding hole 24 to move up and down on one side of the vertical plate 22, which is convenient for stacking the aluminum ingots, and the stability of the movement of the first supporting plate 23 can be improved and the use effect can be improved through the cooperation of the sliding hole 24 and the stable sliding block 25.

[0030] It is worth noting that the top of the first supporting plate 23 is provided with a pressure detector, which is convenient for detecting whether the aluminum ingot is placed on the top of the first supporting plate 23, the second motor 27 is a stepping motor, which can control the first supporting plate 23 to descend by a fixed height, which is convenient for stacking, and the first motor 12 is a self-locking motor which fixes the rotating position of the threaded rod 11.

[0031] The working principle of the utility model is: when in use, the supporting bottom plate 1 is installed at the terminal of the aluminum ingot conveying belt, the side of the limiting plate 2 is correspondingly arranged with the top of the aluminum ingot conveying belt, when the photoelectric switch 3 senses that the aluminum ingot approaches, the first motor 12 is automatically started through the controller 16 to control the anti-skid clamping plate 14 to clamp the aluminum ingot, and the clamping force is detected through the pressure sensor 15;

[0032] When the pressure sensor 15 senses that the clamping force reaches a preset value, the controller 16 controls the first motor 12 to stop, and the first motor 12 is started to control the rotating rod 4 to rotate, which can sequentially drive the aluminum ingot to move to the top of the first supporting plate 23, until the fixed rod 9 presses the press switch 17, the electric push rod 19 is stopped and the first motor 12 is started to rotate the threaded rod 11 in the reverse direction, so as to drive the anti-skid clamping plate 14 to loosen the clamping of the aluminum ingot, at this time the aluminum ingot falls on the first supporting plate 23;

[0033] When the pressure detector on the top of the first supporting plate 23 senses that the aluminum ingot falls on the first supporting plate 23, the electric push rod 19 is started through the controller 16, so as to sequentially control the rotating rod 4 to reset, so that the anti-skid clamping plate 14 moves to the side close to the limiting plate 2, and the second motor 27 is started to control the first supporting plate 23 to descend by a fixed height, and repeated starting can realize the automatic stacking of the aluminum ingot, and the use effect is improved.

[0034] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. Regenerated aluminum semi-continuous ingot casting and stacking production equipment, comprising a supporting bottom plate (1), characterized in that: The supporting base plate (1) is configured as an "I" shaped structure. A limiting plate (2) is fixedly connected inside the groove on one side of the supporting base plate (1). A light sensor switch (3) is provided in the middle of one side of the limiting plate (2). A rotating rod (4) is provided at the top center of the supporting base plate (1). A limiting ring (6) is fixedly connected to one end of the rotating rod (4), and a gear (8) is fixedly connected to the other end of the rotating rod (4). The rotating rod (4) is provided with a first support seat (5) at one end near the gear (8), and a second support seat (7) at one end near the limiting ring (6). A limiting groove (10) is provided on the side of the rotating rod (4), and a threaded rod (11) is provided in the middle of the limiting groove (10). One end of the threaded rod (11) passes through the end of the rotating rod (4) near the limiting ring (6) and is connected to a first motor (12). Connecting plates (13) are symmetrically sleeved at both ends of the threaded rod (11). Anti-slip clamps (14) are provided on opposite sides of one end of the two connecting plates (13). A pressure sensor (15) is provided between the anti-slip clamps (14) and the connecting plates (13). A fixing rod (9) is fixedly connected to the end of the rotating rod (4) near the gear (8). A driving mechanism is provided at the bottom of the gear (8). A lifting mechanism is provided at the bottom of the supporting base plate (1) on the side away from the limiting plate (2).

2. The apparatus for producing a secondary aluminum semi-continuous casting ingot according to claim 1, characterized by: Anti-slip strips are provided on the opposite side of the two anti-slip clamps (14), a controller (16) is provided on the top side of the support base plate (1), the threads at both ends of the threaded rod (11) are symmetrical, and the first motor (12) is fixed on one side of the rotating rod (4).

3. The apparatus for producing a secondary aluminum semi-continuous casting ingot according to claim 1, characterized by: The second support base (7) and the first support base (5) are both fixed on the top of the support base plate (1). A push switch (17) is fixedly connected to the top of the support base plate (1) at the position corresponding to the fixed rod (9). The fixed rod (9) is located on the side of the rotating rod (4) near the limiting slide groove (10). The push switch (17) is located on the side of the rotating rod (4) near the lifting mechanism.

4. The apparatus for producing a secondary aluminum semi-continuous casting ingot according to claim 1, characterized by: The drive mechanism includes a toothed plate (18) disposed at the bottom of the gear (8), one end of which is connected to an electric push rod (19). The electric push rod (19) is fixed to the top of the support base plate (1). The gear (8) meshes with the toothed plate (18). A stabilizing groove (21) is provided on the top of the support base plate (1). A stabilizing slide bar (20) is fixedly connected to the bottom of the toothed plate (18). The stabilizing slide bar (20) is disposed in the middle of the stabilizing groove (21).

5. The apparatus for producing a secondary aluminum semi-continuous casting ingot according to claim 1, characterized by: The lifting mechanism comprises a vertical plate (22) fixed at the bottom of the groove on the side of the supporting bottom plate (1) away from the limiting plate (2), one side of the vertical plate (22) is provided with a first supporting plate (23), the bottom of the side of the vertical plate (22) away from the first supporting plate (23) is fixedly connected with a second supporting plate (26), the bottom of the second supporting plate (26) is fixedly connected with a second motor (27), and the output end of the second motor (27) is connected with a screw rod (28).

6. The apparatus for producing a secondary aluminum semi-continuous ingot casting coil according to claim 5, characterized by: The surface of the vertical plate (22) is provided with a sliding hole (24), one end of the first supporting plate (23) is fixedly connected with a stable sliding block (25), the stable sliding block (25) penetrates through the middle part of the sliding hole (24) and is in sliding connection with the sliding hole (24), and the screw rod (28) penetrates through the middle part of the corresponding stable sliding block (25) and is in threaded connection with the stable sliding block (25).

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