Space-adjustable coating head for vertical coating machine

By designing a coating head with adjustable coating roller spacing, the problem of inaccurate coating thickness caused by fixed coating roller distance was solved, achieving precise control of coating thickness and improving coating quality, thus ensuring product stability and cleanliness.

CN224114368UActive Publication Date: 2026-04-14GLARUI NEW MATERIALS (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The distance between coating rollers in existing vertical coating machines is fixed and difficult to adjust, resulting in inaccurate control of coating thickness, which fails to meet diverse market demands and affects product quality.

Method used

An adjustable-gap coating head was designed. A motor-driven lifting assembly raises and lowers the coating rollers on both sides, adjusting the distance between them. The coating rollers can be disassembled and assembled using a detachable snap-fit ​​assembly, ensuring that the coating thickness meets precise specifications.

Benefits of technology

It enables precise control of coating thickness, improves product performance and stability, ensures coating quality, and enhances the cleanliness of the coating head by regularly disassembling and cleaning the coating roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vertical coating machines, and discloses a distance-adjustable coating head for a vertical coating machine, which comprises a base, the front end of the base is fixedly connected with a motor I, the driving end of the motor I is connected with a connecting plate through a lifting component so as to drive coating rollers on two sides to adjust the distance, and the connecting plate is connected with a motor II through a lifting component. The inner ends of the connecting plates are rotationally connected with rotating cylinders, the inner walls of the rotating cylinders are slidably connected with pulling plates, the bottom ends of the pulling plates are connected with coating rollers through buckle assemblies so as to be used for disassembling and assembling the coating rollers, the inner wall of the connecting plate on the front side is fixedly connected with a second motor, and the driving end of the second motor is fixedly connected to the front end of the rotating cylinder on the front side. According to the utility model, the coating rollers on the two sides are driven to lift, so that the distance between the coating rollers on the two sides is convenient to adjust, the use amount of paint and the thickness of a coating are effectively controlled, the thickness of the coating is ensured to accord with the accurate specification of a product, and the performance, the stability and the quality of the product are improved.
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Description

Technical Field

[0001] This utility model relates to the field of vertical coating machine technology, and in particular to a coating head for a vertical coating machine with adjustable spacing. Background Technology

[0002] Vertical coating machines can achieve multi-layer coating processes, sequentially coating different functional coatings onto the substrate to produce packaging materials with composite functions. The coating head mainly consists of a coating roller and a back roller. The coating head ensures that the coating can be evenly distributed on the surface of the substrate, avoiding coating defects such as uneven thickness, streaks, and spots.

[0003] Different products have different requirements for coating thickness. In the existing technology, the distance between coating rollers is usually fixed and it is difficult to adjust the distance. Therefore, it is impossible to accurately control the coating thickness according to the specific requirements of the product, resulting in the production of products that cannot meet the diverse market demands and reduce product quality.

[0004] In response to the technical problem of difficulty in adjusting the distance between coating rollers, this application proposes a coating head for a vertical coating machine with adjustable spacing. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies where it is difficult to adjust the distance between coating rollers. This invention proposes a coating head for a vertical coating machine with adjustable spacing. By driving the coating rollers on both sides to rise and fall, the distance between the two coating rollers can be easily adjusted, thereby effectively controlling the amount of coating material used and the thickness of the coating. This ensures that the coating thickness meets the precise specifications of the product, improving product performance, stability, and quality.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A coating head for a vertical coating machine with adjustable spacing includes a base. A motor is fixedly connected to the front end of the base. The drive end of the motor is connected to a connecting plate via a lifting assembly to drive the coating rollers on both sides to adjust the spacing. A rotating cylinder is rotatably connected to one end of the connecting plate. A pull plate is slidably connected to the inner wall of the rotating cylinder. The bottom end of the pull plate is connected to a coating roller via a snap-fit ​​assembly for assembling and disassembling the coating roller. A second motor is fixedly connected to the inner wall of the front connecting plate. The drive end of the second motor is fixedly connected to the front end of the front rotating cylinder. A rotating roller is sleeved on the left side of the inner wall of the base, and a take-up roller is sleeved on the right side of the inner wall of the base.

[0008] Furthermore, the lifting assembly includes a toothed plate fixedly connected to one outward end of the connecting plate, and gears are meshed on the outer walls of the toothed plate, and the outer walls of the toothed plate are slidably connected to both sides of the inner wall of the base.

[0009] Furthermore, each gear has a main pulley fixedly connected to its outer end, and the main pulley is connected to a secondary pulley through the inner diameter of the belt. The front end of the main pulley is fixedly connected to a drive end of the motor.

[0010] Furthermore, a transmission rod is fixedly connected to one end of the auxiliary pulley, and the outer wall of the transmission rod is rotatably connected to the inner wall of the base.

[0011] Furthermore, the buckle assembly includes a buckle block fixedly connected to the bottom end of the pull plate, and the coating roller has buckle grooves at both ends. The outer wall of the buckle block is set on the inner wall of the buckle groove, and the shape of the buckle block matches the buckle groove.

[0012] Furthermore, each of the card blocks has a spring fixedly connected to one end on the outside, and the other end of each spring is fixedly connected to the inner wall of the rotating cylinder.

[0013] Furthermore, a motor is fixedly connected to the rear end of the base, the rear end of the take-up roller is detachably connected to the motor drive end, and multiple guide rollers are rotatably connected to the inner wall of the base.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, by driving the coating rollers on both sides to rise and fall, the distance between the coating rollers on both sides can be easily adjusted, thereby effectively controlling the amount of paint used and the thickness of the coating, ensuring that the coating thickness meets the precise specifications of the product, and improving the performance, stability and quality of the product.

[0016] 2. In this utility model, the detachable design makes it easy to disassemble and assemble the coating rollers on both sides. During use, coating rollers will accumulate paint residue and impurities. Regular disassembly and cleaning can ensure the surface cleanliness of the coating rollers and improve the coating quality. Attached Figure Description

[0017] Figure 1 This is a perspective view of a coating head for a vertical coating machine with adjustable spacing, as proposed in this utility model.

[0018] Figure 2 This is a cross-sectional view of the base of a coating head for a vertical coating machine with adjustable spacing, as proposed in this utility model.

[0019] Figure 3 This utility model provides a structural diagram of the transmission rod for a coating head of a vertical coating machine with adjustable spacing.

[0020] Figure 4 This is a cross-sectional view of the connecting plate of the coating head for a vertical coating machine with adjustable spacing, as proposed in this utility model.

[0021] Figure 5A cross-sectional view of the rotating cylinder of a coating head for a vertical coating machine with adjustable spacing, as proposed in this utility model.

[0022] Figure 6 This is a right-side sectional view of the base of a coating head for a vertical coating machine with adjustable spacing, as proposed in this utility model.

[0023] Legend:

[0024] 1. Base; 2. Motor 1; 3. Main pulley; 4. Secondary pulley; 5. Transmission rod; 6. Gear; 7. Tooth plate; 8. Connecting plate; 9. Motor 2; 10. Rotating cylinder; 11. Pull plate; 12. Clamping block; 13. Spring; 14. Coating roller; 15. Slot; 16. Rotating roller; 17. Take-up roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3 As shown, one embodiment of this utility model provides a coating head for a vertical coating machine with adjustable spacing, including a base 1. A motor 2 is fixedly connected to the front end of the base 1. A connecting plate 8 is provided at the drive end of the motor 2. A toothed plate 7 is fixedly connected to the outer end of the connecting plate 8. Gears 6 are meshed with the outer walls of the toothed plates 7. The outer walls of the toothed plates 7 are slidably connected to both sides of the inner wall of the base 1. A main pulley 3 is fixedly connected to the outer end of the gears 6. A secondary pulley 4 is connected to the main pulley 3 through the inner diameter of the belt. The front end of the main pulley 3 is fixedly connected to the drive end of the motor 2. A transmission rod 5 is fixedly connected to the inner end of the secondary pulley 4. The outer wall of the transmission rod 5 is rotatably connected to the inner wall of the base 1 to drive the coating rollers 14 on both sides to adjust the spacing.

[0027] Specifically, a controller is installed at the front end of the base 1. The controller is electrically connected to motor 1 2, motor 2 9 and the motor. The upper coating roller 14 is a back roller. By driving the coating rollers 14 on both sides to rise and fall, the distance between the coating rollers 14 on both sides can be easily adjusted, thereby effectively controlling the amount of paint used and the thickness of the coating, ensuring that the coating thickness meets the precise specifications of the product, and improving the performance, stability and quality of the product.

[0028] Reference Figures 4-6As shown, a rotating cylinder 10 is rotatably connected to one end of the connecting plate 8. A pull plate 11 is slidably connected to the inner wall of the rotating cylinder 10. A coating roller 14 is provided at the bottom end of the pull plate 11. A motor 9 is fixedly connected to the inner wall of the front connecting plate 8. The drive end of the motor 9 is fixedly connected to the front end of the front rotating cylinder 10. A rotating roller 16 is sleeved on the left side of the inner wall of the base 1. A take-up roller 17 is sleeved on the right side of the inner wall of the base 1. The buckle assembly includes a buckle block 12 fixedly connected to the bottom end of the pull plate 11. The front and rear ends of the coating roller 14 are provided with slots 15. The outer wall of the buckle block 12 is provided on the inner wall of the slot 15. The shape of the buckle block 12 fits the slot 15. A spring 13 is fixedly connected to one end of the buckle block 12. The other end of the spring 13 is fixedly connected to the inner wall of the rotating cylinder 10 for the assembly and disassembly of the coating roller 14. A motor is fixedly connected to the rear end of the base 1. The rear end of the take-up roller 17 is detachably connected to the drive end of the motor. Multiple guide rollers are rotatably connected to the inner wall of the base 1.

[0029] Specifically, during installation, first pull the pull plate 11, then place the coating roller 14 into the rotating cylinder 10. After installation, release the pull plate 11, and the spring 13 will engage the locking block 12 into the locking groove 15 to complete the installation. Secondly, grooves are provided on the outer wall of the rotating cylinder 10, and the length of the grooves is equal to the length of the pull plate 11. Thirdly, during disassembly, the motor 2 9 needs to be controlled to rotate the rotating cylinder 10, extending the pull plate 11 to one side. The detachable design makes it easy to disassemble and assemble the coating rollers 14 on both sides. During use, coating rollers 14 will accumulate paint residue and impurities. Regular disassembly and cleaning can ensure the surface cleanliness of the coating rollers 14 and improve the coating quality.

[0030] Working principle: First, the controller starts motor 2, which drives the front main pulley 3 to rotate. The main pulley 3 drives the auxiliary pulley 4 to rotate via a belt, which in turn drives the transmission rod 5 to rotate. The transmission rod 5 drives the rear auxiliary pulley 4 to rotate synchronously and in the same direction as the main pulley 3. The main pulley 3 drives the gears 6 on both sides to rotate synchronously. The gears 6 drive the toothed plates 7 on both sides to rise and fall, and also drive the connecting plates 8 on the upper and lower sides and the coating roller 14 to rise and fall, adjusting the distance between the coating rollers 14. After adjustment, the rotating roller 16 is installed in the base 1, and... The material passes through the guide rollers on both the upper and lower sides, and through the middle of the coating roller 14, and is installed on the outer wall of the take-up roller 17. Then, the controller starts the motor and motor 9. The motor drives the take-up roller 17 to rotate. Then, motor 9 drives the upper coating roller 14 to rotate counterclockwise and the lower coating roller 14 to rotate clockwise, thus processing the outer wall of the material. When it is necessary to disassemble the coating roller 14, simply pull the pull plate 11. The pull plate 11 drives the locking block 12 to move and remove the locking block 12 from the locking groove 15, so that the upper and lower coating rollers 14 can be disassembled.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A coating head for a vertical coating machine with adjustable spacing, characterized in that, The device includes a base (1), a motor (2) fixedly connected to the front end of the base (1), a connecting plate (8) connected to the driving end of the motor (2) via a lifting assembly, for driving the coating rollers (14) on both sides to adjust the spacing, a rotating cylinder (10) rotatably connected to the inward end of the connecting plate (8), a pull plate (11) slidably connected to the inner wall of the rotating cylinder (10), a coating roller (14) connected to the bottom end of the pull plate (11) via a snap-fit ​​assembly, for disassembling and assembling the coating roller (14), a motor (9) fixedly connected to the inner wall of the connecting plate (8) on the front side, a rotating roller (16) sleeved on the left side of the inner wall of the base (1), and a take-up roller (17) sleeved on the right side of the inner wall of the base (1).

2. The coating head for a vertical coating machine with adjustable spacing according to claim 1, characterized in that: The lifting assembly includes a toothed plate (7) fixedly connected to the outward end of the connecting plate (8), and gears (6) are meshed on the outer wall of the toothed plate (7). The outer wall of the toothed plate (7) is slidably connected to both sides of the inner wall of the base (1).

3. The coating head for a vertical coating machine with adjustable spacing according to claim 2, characterized in that: Each gear (6) is fixedly connected to a main pulley (3) at one end. The main pulley (3) is connected to a secondary pulley (4) through the inner diameter of the belt. The front end of the main pulley (3) is fixedly connected to the drive end of the motor (2).

4. The coating head for a vertical coating machine with adjustable spacing according to claim 3, characterized in that: The auxiliary pulley (4) is fixedly connected to a transmission rod (5) at one end, and the outer wall of the transmission rod (5) is rotatably connected to the inner wall of the base (1).

5. A coating head for a vertical coating machine with adjustable spacing according to claim 1, characterized in that: The buckle assembly includes a buckle block (12) fixedly connected to the bottom of the pull plate (11). The coating roller (14) has a buckle groove (15) at both the front and rear ends. The outer wall of the buckle block (12) is set on the inner wall of the buckle groove (15). The shape of the buckle block (12) matches the buckle groove (15).

6. A coating head for a vertical coating machine with adjustable spacing according to claim 5, characterized in that: Each of the card blocks (12) is fixedly connected to a spring (13) at one end, and the other end of each spring (13) is fixedly connected to the inner wall of the rotating cylinder (10).

7. A coating head for a vertical coating machine with adjustable spacing according to claim 1, characterized in that: The base (1) is fixedly connected to a motor at its rear end, and the winding roller (17) is detachably connected to the motor drive end at its rear end. Multiple guide rollers are rotatably connected to the inner wall of the base (1).