Cable surface online cleaning device

Abstract

The utility model relates to an on-line cleaning device, in particular to a cable surface on-line cleaning device which comprises a base, a first protective shell, a steam generator, a first conveying pipe, a second conveying pipe, a liquid storage tank, a first partition plate and the like. A first protective shell is installed on the top of the base, a first partition plate is installed in the first protective shell and divides the interior of the first protective shell into a front space and a rear space, the space on the front side in the first protective shell is a liquid storage tank, a steam generator is arranged in the space on the rear side in the first protective shell, and a second conveying pipe and a first conveying pipe are arranged on the left side and the right side of the steam generator respectively. A relatively closed space is arranged in the device, and a steam component is arranged in the space to clean the surface of a continuously conveyed cable, so that compared with conventional offline cleaning equipment, the cleaning can be synchronously completed in the operation process of a production line, the production flow does not need to be interrupted, and meanwhile, the production efficiency is improved. Stubborn dirt and impurities on the surface of the cable are effectively removed.

Description

Technical Field

[0001] This utility model relates to an online cleaning device, and more particularly to an online cleaning device for cable surfaces. Background Technology

[0002] In the manufacturing and processing of wires and cables, the cleanliness of the cable surface is crucial to the quality and efficiency of subsequent processes (such as coating and welding).

[0003] Existing cable surface cleaning methods mainly rely on offline cleaning equipment, such as ultrasonic cleaning or water tank immersion cleaning. These methods require a certain length of cable to be rolled up from the production line, removed from the production line, and cleaned separately. This cannot achieve real-time cleaning on the production line. During processing, frequent material transfers and loading / unloading not only increase the complexity of the process and production costs, but may also lead to the risk of recontamination of the cable surface. In addition, frequent loading and unloading during offline cleaning can easily cause cable damage, affecting the quality of the final product. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an online cleaning device for cable surfaces.

[0005] Technical Solution: An online cable surface cleaning device includes a base, a first protective shell, a steam generator, a first conveying pipe, a second conveying pipe, a liquid storage tank, a first partition, a second protective shell, an operation panel, a top cover, a cable conveying assembly, a partition frame, and a lower row of pipes. The first protective shell is installed on top of the base. The first partition is installed inside the first protective shell, dividing the interior of the first protective shell into two spaces arranged front and rear. The space on the front side of the first protective shell is used as a liquid storage tank, and the steam generator is installed in the space on the rear side of the first protective shell. The second conveying pipe and the first conveying pipe are respectively located on the left and right sides of the steam generator. The second protective shell is installed on top of the first protective shell, and the top of the second protective shell is equipped with a top cover. The operation panel is located on the right side of the second protective shell. The plate and the second protective shell have notches on both the front and rear sides to allow cable transmission. Cable transmission groups are installed at the notches on both the front and rear sides of the second protective shell. The second protective shell has a partition frame inside, with notches on the partition frame to allow cable transmission. The partition frame divides a processing cavity inside the second protective shell. One end of the first conveying pipe and the second conveying pipe both pass through the rear part of the partition frame. The end of the first conveying pipe that passes through the partition frame is connected to a suction end. The end of the second conveying pipe that passes through the partition frame is connected to at least one steam nozzle. A lower row pipe is vertically installed at the front of the second protective shell. The upper end of the lower row pipe passes through one side of the processing area inside the partition frame. The other end of the lower row pipe is connected and communicates with the liquid storage tank inside the first protective shell.

[0006] Furthermore, it also includes a base plate. The bottom part of the partition frame is provided with a base plate. The upper surface of the base plate is inclined with the back higher than the front. There is a gap between the front end of the base plate and the front part of the partition frame. The upper end of the lower pipe is located within this gap.

[0007] Furthermore, it also includes an air inlet pipe, a dust removal component, and a dust suction plate. The upper front and rear sides of the second protective shell are equipped with air inlet pipes. The two air inlet pipes are located in the left and right sides of the partition frame, respectively. Each air inlet pipe is equipped with several air outlets, all of which are set downwards. The rear left side of the second protective shell is equipped with a dust removal component, and the front of the inner part of the second protective shell is equipped with a dust suction plate. The dust suction plate and the dust removal component are connected and communicated through pipes.

[0008] Furthermore, it also includes a second partition, a guide block, a first roller, a slider, a first transmission component, and a second roller. The second partition is provided inside the partition frame, dividing the interior of the partition frame into two spaces distributed front and back. The second partition has a notch for the cable to pass through. The front part of the partition frame is symmetrically provided with guide blocks on the left and right. Each guide block has a guide groove on its upper part, and a slider is slidably provided in each guide groove. The first roller is rotatably provided between the lower parts of the guide blocks, and the second roller is rotatably provided between the sliders. The second roller and the first roller are arranged vertically, and there is a cable transmission interval between them. Each guide block is vertically provided with a first transmission component, and each first transmission component is connected to a slider on the same guide block. The two first transmission components drive the two sliders to move up and down synchronously, thereby driving the second roller to move up and down.

[0009] Furthermore, it also includes a mounting base and a second transmission component. The mounting base is slidably provided at the bottom of the base, and the second transmission component is provided on the mounting base. The second transmission component is connected to the base and drives the base to move left and right on the mounting base through the second transmission component.

[0010] Furthermore, it also includes a filter element, which is installed on the pipeline of the lower drain pipe.

[0011] The present invention has the following advantages: The present invention sets up a relatively enclosed space in the device, and sets up a steam component in this space to clean the surface of the continuously transmitted cable. Compared with conventional offline cleaning equipment, it can complete the cleaning simultaneously during the operation of the production line without interrupting the production process, which significantly improves production efficiency. At the same time, the high temperature and high pressure steam can effectively remove stubborn dirt and impurities from the surface of the cable, ensuring a high standard of cleanliness.

[0012] This invention improves the cleaning effect while ensuring the quality and performance of the cables by setting two air inlets to perform dust blowing and steam cleaning on the cables entering the cleaning device.

[0013] This invention involves installing a filter element in the recovery pipeline during the recovery of waste liquid generated from steam treatment. This filter removes impurities and residues from the waste liquid, ensuring the purity of the recovered liquid. This reduces the frequency of maintenance of subsequent liquid storage equipment and allows the filtered waste liquid to be reused, thereby reducing production costs to some extent. Attached Figure Description

[0014] Figure 1This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the protective shell, partition frame, and dust removal components of this utility model.

[0016] Figure 3 This is a cross-sectional view of the present invention with the base and transmission component two concealed.

[0017] Figure 4 This is a three-dimensional structural diagram of the protective shell, partition frame, and transmission component of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the guide block, roller body, and slider components of this utility model.

[0019] In the attached diagrams: 1-base, 2-shell one, 21-steam generator, 211-conveying pipe one, 212-conveying pipe two, 210-liquid storage tank, 22-partition one, 3-shell two, 31-operation panel, 32-top cover, 33-transmission assembly, 4-partition frame, 41-partition two, 5-lower pipe, 51-filter element, 6-air inlet pipe, 7-dust removal element, 71-dust suction plate, 8-base plate, 9-guide block, 91-roller body one, 92-slider, 93-transmission component one, 94-roller body two, 10-mounting base, 101-transmission component two. Detailed Implementation

[0020] The present invention will now be described in detail with reference to the accompanying drawings.

[0021] Example 1

[0022] An online cable surface cleaning device, such as Figure 1-5As shown, the system includes a base 1, a protective shell 2, a steam generator 21, a first conveying pipe 211, a second conveying pipe 212, a liquid storage tank 210, a partition 22, a second protective shell 3, an operation panel 31, a top cover 32, a cable transmission assembly 33, a partition frame 4, and a lower drain pipe 5. The protective shell 2 is installed on the top of the base 1. The protective shell 2 is divided into two independent spaces, front and rear, by a partition 22. The partition 22 sets the space on the front side of the protective shell 2 as a liquid storage tank 210 for storing liquid. The space on the rear side is equipped with a steam generator 21, which is responsible for generating high-temperature steam to clean the surface of the cables. The steam generator 21 has a built-in exhaust and steam collection structure. Excess steam can be recovered through another structure to ensure the steam recycling in the system, improve energy efficiency, and reduce waste. The steam generator 21 has a second conveying pipe 212 and a first conveying pipe 211 on the left and right sides, respectively, for transmitting steam and recovering excess steam. The top of the first protective shell 2 is equipped with the second protective shell 3. The top of the second protective shell 3 is equipped with a detachable top cover 32 for easy equipment maintenance and repair. The right side of the second protective shell 3 is equipped with an operation panel 31 for controlling the operating parameters of the entire cleaning device, such as steam temperature and flow rate. The front and rear sides of the second protective shell 3 have openings that allow cable transmission, and cable transmission groups 33 are set at these openings to ensure that the cable enters and exits the second protective shell 3 smoothly.

[0023] The second housing 3 has a partition frame 4 inside, with a notch on the partition frame 4 to allow cable transmission, dividing the interior of the second housing 3 into a processing cavity. There are also gaps on the left and right sides of the partition frame 4 for installing other processing components. One end of the first conveying pipe 211 and the second conveying pipe 212 are inserted into the rear of the partition frame 4. The end of the first conveying pipe 211 inserted into the partition frame 4 is connected to a suction end to extract excess steam from the partition frame 4. The end of the second conveying pipe 212 inserted into the partition frame 4 is connected to at least one steam nozzle to spray the steam generated by the steam generator 21 onto the surface of the cable for efficient cleaning.

[0024] Specifically, when the cable is introduced from the cable transmission group 33 at the rear of the second housing 3, it enters the second housing 3 through the notch on the rear side of the second housing 3 and passes through the notch at the rear of the partition frame 4 into the processing cavity inside the partition frame 4. At this time, the steam nozzle inside the partition frame 4 sprays high-temperature steam towards the cable side to clean the cable surface. The high-temperature steam can quickly soften and remove dirt, grease and other attachments on the cable surface, while also having a bactericidal and disinfecting effect. Subsequently, the cable passes through the notch at the front of the partition frame 4 and exits through the notch on the front side of the second housing 3, and finally exits the device through the cable transmission group 33 on the front side. Throughout the process, the suction end on the first delivery pipe 211 continuously sucks out excess steam to ensure that the steam concentration in the processing cavity is moderate and to avoid excessive humidification affecting the cleaning effect. In addition, a lower drain pipe 5 is vertically installed at the front of the second housing 3. The upper end of the lower drain pipe 5 enters one side of the processing area inside the partition frame 4, and the other end is connected and communicated with the liquid storage tank 210 inside the first housing 2. This allows condensate and dirt generated during the cleaning process to flow back to the storage tank 210 through the drain pipe 5, achieving effective collection and treatment of waste liquid and further improving the environmental friendliness and economy of the system.

[0025] Example 2

[0026] Based on Example 1, such as Figure 3 and Figure 4 As shown, it also includes a base plate 8, which is located at the bottom of the partition frame 4. The upper surface of the base plate 8 is inclined, with the back higher than the front. This design helps guide condensate and dirt to flow smoothly to the lower end. There is a gap between the front end of the base plate 8 and the front part of the partition frame 4, ensuring that condensate and dirt can flow smoothly into the upper opening of the drain pipe 5, which is located within this gap. Specifically, the base plate 8 is fixed to the bottom of the partition frame 4 by welding or bolts to ensure its stability and sealing. The inclination angle of the base plate 8 is carefully designed so that condensate and dirt generated during cleaning can naturally slide down to the front end of the base plate 8 by gravity. The liquid flows back to the storage tank 210 through the lower drain pipe 5. The gap between the front end of the base plate 8 and the front part of the inner part of the partition frame 4 not only provides enough space to accommodate the upper end of the lower drain pipe 5, but also prevents condensate and dirt from accumulating inside the partition frame 4, thereby keeping the processing cavity clean. This not only improves the collection efficiency of condensate and dirt, but also reduces the frequency and difficulty of manual cleaning and lowers maintenance costs. In addition, the inclined structure of the base plate 8 can also prevent condensate from flowing back to the steam nozzle area, ensuring the normal operation of the steam nozzle, and further improving the cleaning effect and the reliability of the system.

[0027] like Figure 2-4As shown, it also includes an air inlet pipe 6, a dust removal component 7, and a dust suction plate 71. Air inlet pipes 6 are installed on both the front and rear sides of the upper part of the second housing 3. The two air inlet pipes 6 are located in the empty areas on the left and right sides of the partition frame 4, respectively. Each air inlet pipe 6 has several air outlets, all facing downwards to ensure that the gas can directly act on the cable surface. Specifically, the front air inlet pipe 6 is used to dry the cable before it exits the transmission device. When the cable passes through the notch at the front of the partition frame 4, the air outlets on the front air inlet pipe 6 blow out dry air, quickly removing residual moisture from the cable surface, ensuring that the cable remains dry during subsequent processing or transmission, and preventing moisture from affecting the quality of subsequent processes. The rear air inlet pipe 6 is used for dust cleaning of the cable. When the cable enters through the notch at the rear of the second housing 3, the air outlets on the rear air inlet pipe 6 blow out high-pressure gas, blowing away dust and impurities adhering to the cable surface, ensuring that the cable is initially cleaned before entering the partition frame 4 for steam cleaning, improving the effect and efficiency of steam cleaning.

[0028] In addition, a dust removal component 7 is located on the rear left side of the second housing 3, and a dust suction plate 71 is located at the front of the inner part of the second housing 3. The dust suction plate 71 is connected to the dust removal component 7 through a pipe. This design allows the dust and impurities blown up to be sucked in by the dust suction plate 71 and transported through the pipe to the dust removal component 7 for centralized processing. The suction power of the dust suction plate 71 can effectively capture the blown dust, preventing it from re-adhering to the cable surface, while reducing the spread of dust inside the second housing 3 and maintaining a clean internal environment.

[0029] Among them, such as Figure 2-5 As shown, it also includes a second partition 41, a guide block 9, a first roller 91, a slider 92, a first transmission component 93, and a second roller 94. The partition 4 has a second partition 41 inside, which divides the interior of the partition 4 into two spaces to ensure the independence of the steam cleaning area. There is a gap between the lower part of the second partition 41 and the upper surface of the base plate 8 to avoid obstructing the flowing liquid on the base plate 8. The second partition 41 also has grooves for cables to pass through, allowing cables to pass smoothly through the front and rear sides of the second partition 41. The front of the partition 4 is oriented left and right... The device is equipped with guide blocks 9, each with a guide groove on its upper part. A slider 92 is slidably installed in the guide groove. A roller 91 is rotatably installed between the lower parts of the guide blocks 9. It is mainly used to contact the cable after steam cleaning, and plays a supporting and guiding role to ensure that the cable remains stable when leaving the partition frame 4. A roller 94 is rotatably installed between the sliders 92. The roller 94 and the roller 91 are arranged vertically, and there is a cable transmission interval between them to ensure that the cable is not excessively squeezed when passing through, and at the same time to ensure its smooth transmission.

[0030] In order to realize the up and down movement of the roller body 94, each guide block 9 is vertically equipped with a transmission component 93. The transmission component 93 is connected to the slider 92 on the same guide block 9. The two transmission components 93 drive the two sliders 92 to move up and down synchronously, thereby driving the roller body 94 to move up and down. This design automatically adjusts the transmission interval according to the different cable diameters, ensuring that cables of different specifications can pass smoothly, improving the applicability and flexibility of the equipment. Specifically, when the cable is thicker, the transmission component 93 drives the slider 92 to move upward, causing the roller 94 to rise, increasing the transmission interval; when the cable is thinner, the transmission component 93 drives the slider 92 to move downward, causing the roller 94 to fall, decreasing the transmission interval. This adaptive adjustment mechanism not only improves the stability of cable transmission but also reduces wear on the cable surface, extending the cable's service life. The purpose of setting rollers 91 and 94 is to further remove residual dirt and impurities from the cable surface by contacting the steam-cleaned cable with both. Through the slight squeezing and friction of the rollers, any small particles that may remain on the cable surface are removed. By using physical contact, the cable is ensured to reach a better clean state when leaving the partition 4, avoiding quality problems caused by residues in subsequent processes.

[0031] In addition, such as Figure 1 As shown, the system also includes a mounting base 10 and a transmission component 101. The mounting base 10 is slidably mounted on the lower part of the base 1. The mounting base 10 is connected to the base 1 via a precision guide rail, ensuring smooth and stable relative movement between the two. The transmission component 101 is fixedly mounted on the mounting base 10. The transmission component 101 is firmly connected to the base 1 via a threaded connection or snap-fit ​​structure, forming a tight transmission system. The transmission component 101 contains a power device such as an electric motor or cylinder, which can precisely control the left and right movement of the base 1 on the mounting base 10. This design not only improves the system's response speed and positioning accuracy but also enhances the stability and reliability of the equipment. When the transmission component 101 receives a command from the external control system, it drives the base 1 to move precisely left and right along the guide rail on the mounting base 10. This process ensures that the cable maintains optimal tension and position during the cleaning process, avoiding incomplete cleaning or equipment wear caused by positional deviation. At the same time, because the power output of the transmission component 101 is stable and controllable, the movement of the base 1 is also more precise, further improving the efficiency and quality of the entire cleaning system.

[0032] In a preferred embodiment, such as Figure 1-3As shown, it also includes a filter element 51. The filter element 51 is installed on the pipeline of the lower drain pipe 5. The filter element 51 is fixedly installed on the lower drain pipe 5 by means of thread or flange connection to ensure its sealing and stability with the pipeline. The filter element 51 is equipped with multiple layers of high-efficiency filter screen, which can effectively intercept and filter dirt, impurities and tiny particles in condensate generated during the cleaning process, preventing these impurities from re-entering the liquid storage tank 210 and avoiding contamination of the cleaning liquid in the liquid storage tank.

[0033] Specifically, when condensate and dirt flow to the storage tank 210 through the drain pipe 5, they first undergo fine filtration through the multi-layer filter screen of the filter element 51. The filter screen can capture solid particles and suspended matter larger than a certain size, ensuring that only clean condensate flows into the storage tank 210. This design not only improves the efficiency of wastewater treatment but also extends the service life of the cleaning fluid in the storage tank 210, reduces maintenance frequency, and further enhances the environmental friendliness and economy of the system. In addition, the filter element 51 is designed with a structure that is easy to disassemble and clean, allowing for regular cleaning of the internal filter element according to actual usage, ensuring that it is always in optimal working condition.

[0034] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. An online cable surface cleaning device, comprising a base (1); Its features are, It also includes a protective shell 1 (2), a steam generator (21), a first conveying pipe (211), a second conveying pipe (212), a liquid storage tank (210), a partition 1 (22), a protective shell 2 (3), an operation panel (31), a top cover (32), a wiring assembly (33), a partition frame (4), and a lower pipe (5). The protective shell 1 (2) is installed on the top of the base (1). The partition 1 (2) is installed inside the protective shell 1 (2). The partition 1 (22) divides the interior of the protective shell 1 (2) into two spaces arranged in front and back. The space on the front side of the protective shell 1 (2) is set as a liquid storage tank (210). The steam generator (21) is set in the space on the back side of the protective shell 1 (2). The second conveying pipe (212) and the first conveying pipe (211) are respectively set on the left and right sides of the steam generator (21). The protective shell 2 (3) is set on the top of the protective shell 1 (2). The top of the protective shell 2 (3) is set with a top cover (32). The right side of the protective shell 2 (3) is set with a top cover (32). An operation panel (31) is provided on the side. The front and rear sides of the second protective shell (3) have openings to allow cable transmission. A cable transmission group (33) is provided at the openings on the front and rear sides of the second protective shell (3). The second protective shell (3) has a partition frame (4) inside. The partition frame (4) has a notch to allow cable transmission. The partition frame (4) divides a processing cavity inside the second protective shell (3). One end of the first conveying pipe (211) and the second conveying pipe (212) are inserted into the cavity. The rear part of the partition (4) is connected to a suction end on one end of the first conveying pipe (211) that enters the partition (4), and the end of the second conveying pipe (212) that enters the partition (4) is connected to at least one steam nozzle. The front part of the second protective shell (3) is vertically provided with a lower pipe (5). The upper end of the lower pipe (5) enters one side of the processing area inside the partition (4), and the other end of the lower pipe (5) is connected and communicated with the liquid storage tank (210) inside the first protective shell (2).

2. The online cable surface cleaning device as described in claim 1, characterized in that, It also includes a base plate (8), the bottom of the partition frame (4) is provided with a base plate (8), the upper surface of the base plate (8) is inclined with the back higher than the front, and the front end of the base plate (8) is separated from the front part of the partition frame (4) by a gap, and the upper end of the pipe of the lower pipe (5) is located within this gap.

3. The online cable surface cleaning device as described in claim 2, characterized in that, It also includes an air inlet pipe (6), a dust removal component (7) and a dust suction plate (71). The upper front and rear sides of the second protective shell (3) are provided with air inlet pipes (6). The two air inlet pipes (6) are located in the left and right sides of the partition frame (4) respectively. Each air inlet pipe (6) is provided with several air outlets, and the air outlets are all set downwards. The rear left side of the second protective shell (3) is provided with a dust removal component (7). The front of the second protective shell (3) is provided with a dust suction plate (71). The dust suction plate (71) and the dust removal component (7) are connected and communicated through a pipe.

4. The online cable surface cleaning device as described in claim 3, characterized in that, It also includes a second partition (41), a guide block (9), a first roller (91), a slider (92), a first transmission component (93), and a second roller (94). The partition (4) is equipped with a second partition (41), which divides the interior of the partition (4) into two spaces distributed front and back. The second partition (41) has a notch for cable passage. The front of the partition (4) is symmetrically equipped with guide blocks (9), each guide block (9) has a guide groove on its upper part, and each guide groove has a slider (92) slidingly mounted inside the guide block (94). 9) Roller body 1 (91) is rotatably provided between the lower parts, and roller body 2 (94) is rotatably provided between the sliders (92). Roller body 2 (94) and roller body 1 (91) are arranged vertically and vertically, and there is a transmission line interval between them. Transmission component 1 (93) is vertically provided on each guide block (9). Transmission component 1 (93) is connected to slider (92) on the same guide block (9). Through the two transmission components 1 (93), the two sliders (92) are driven to move up and down synchronously, thereby driving roller body 2 (94) to move up and down.

5. The online cable surface cleaning device as described in claim 4, characterized in that, It also includes a mounting base (10) and a transmission component (101). The mounting base (1) is slidably provided with the mounting base (10) and the transmission component (101) is provided on the mounting base (10). The transmission component (101) is connected to the base (1) and drives the base (1) to move left and right on the mounting base (10) through the transmission component (101).

6. The online cable surface cleaning device as described in claim 5, characterized in that, It also includes a filter element (51), and the filter element (51) is installed on the pipeline of the lower drain pipe (5).

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