Synchronous double-machine-head metal wire forming machine

Abstract

The utility model discloses a synchronous double-machine-head metal wire forming machine which comprises a machine frame, a first auxiliary assembly is arranged above the machine frame, a second auxiliary assembly is arranged on one side of a limiting plate, and through the first auxiliary assembly arranged on the machine frame, auxiliary correction can be carried out on metal wires which are not placed in the middle or deviate when the metal wires are bent. According to the metal wire forming device, the metal wire is ensured to be always kept in a correct posture and position in the forming process, so that the forming precision and quality are improved, the problem of poor forming effect caused by deviation of the wire is effectively avoided, and the stability of the production process and the qualified rate of products are ensured; chippings generated on the upper surface of the rack can be cleaned in time, interference caused by chipping accumulation to equipment operation is avoided, the reliability of the equipment is improved, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of forming machine technology, specifically to a synchronous dual-head metal wire forming machine. Background Technology

[0002] The synchronous dual-head metal wire forming machine is a device specifically designed for metal wire processing. It has two heads that can work synchronously, allowing for complex forming operations on one or more metal wires at the same time, thereby improving production efficiency and processing accuracy.

[0003] However, metal wire forming machines are prone to misalignment or deviation during operation, resulting in poor forming effect. In addition, the debris generated during metal wire processing is difficult to clean, which not only pollutes the working environment but also easily interferes with the subsequent operation of the equipment.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a synchronous dual-head metal wire forming machine to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A synchronous dual-head metal wire forming machine includes a frame, an auxiliary component 1 is arranged on the top of the frame, the auxiliary component 1 includes an auxiliary seat fixedly arranged on the top of the frame, an electric telescopic rod 1 is arranged on the opposite side of the auxiliary seat, and a limiting plate is arranged at one end of the electric telescopic rod 1.

[0008] Furthermore, in order to better clean the debris generated on the surface of the metal wire forming machine frame, an auxiliary component two is provided on one side of the limiting plate. The auxiliary component two includes an electric telescopic rod two set on one side of the limiting plate. One end of the electric telescopic rod two is equipped with a cleaning brush, and the cleaning end of the cleaning brush contacts the upper surface of the machine frame.

[0009] Furthermore, in order to better place the metal wires that need to be formed and bent, and to assist in the unloading of the processed metal wires, a wire placement rack is fixed on one side of the frame, and a guide plate is fixed on the other side of the frame.

[0010] Furthermore, in order to better clamp, place, and remove the metal wires from the wire placement rack, multiple placement seats are provided on the top of the frame. One of the placement seats has a motor on one side, and an auxiliary frame is provided at one end of the motor. One end of the auxiliary frame is connected to one side of another placement seat through a bearing, and a clamp is provided on the auxiliary frame through a bearing seat.

[0011] Furthermore, in order to better adjust and form bending according to the size of the metal wire, multiple electric guide rails are set on the top of the frame and one side of the auxiliary seat. A synchronous head table is set on the electric guide rails via a moving block. A forming bending plate is set on the synchronous head table. A connecting groove is opened on one side of the forming bending plate. An electric telescopic rod three is connected to the inner wall of the connecting groove via a rotating rod one. One end of the electric telescopic rod three is connected to one side of the synchronous head table via a rotating rod two.

[0012] Furthermore, in order to better collect the debris from the cleaning process, a collection port is provided on the top of the frame, and a collection trough is provided on one side of the frame. The inner wall of the collection trough is connected to the inner wall of the collection port, and a collection box is placed on the inner wall of the collection trough.

[0013] Furthermore, in order to better support and assist the movement of the metal wire forming machine, multiple support columns are fixed at the bottom of the frame, and moving wheels are installed at the bottom of the multiple support columns. Support rods are threadedly connected to the bottom of the support columns, and a support base is fixed at one end of the support rod.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) By using the auxiliary component one set in the frame, the metal wire that is not centered or deviates when bent can be corrected to ensure that the metal wire always maintains the correct posture and position during the forming process, thereby improving the forming accuracy and quality, effectively avoiding the problem of poor forming effect caused by wire deviation, ensuring the stability of the production process and the product qualification rate. At the same time, the auxiliary component two set in the limiting plate can clean up the debris generated on the surface above the frame in a timely manner, avoiding the accumulation of debris from interfering with the operation of the equipment, and improving the reliability and service life of the equipment.

[0016] (2) By using the collection port and collection box on the rack, it is easy to collect and process the debris, which effectively solves the problem of difficult cleaning. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model;

[0019] Figure 2This is a side view of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model.

[0020] Figure 3 This is a schematic diagram of auxiliary component one and auxiliary component two of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the clamping device structure of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the three-structure electric telescopic rod of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the collection box structure of a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model.

[0024] In the picture:

[0025] 1. Frame; 2. Auxiliary Component 1; 201. Auxiliary Seat; 202. Electric Telescopic Rod 1; 203. Limiting Plate; 3. Auxiliary Component 2; 301. Electric Telescopic Rod 2; 302. Cleaning Brush; 4. Wire Placement Rack; 5. Guide Plate; 6. Placement Seat; 7. Motor; 8. Auxiliary Frame; 9. Clamp; 10. Electric Guide Rail; 11. Synchronous Head Table; 12. Forming and Bending Plate; 13. Electric Telescopic Rod 3; 14. Collection Box; 15. Support Column; 16. Casters; 17. Support Rod; 18. Support Base. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1:

[0028] like Figures 1-6As shown, a synchronous dual-head metal wire forming machine according to an embodiment of the present utility model includes a frame 1, a processing table for processing metal wire, an auxiliary component 2 above the frame 1, the auxiliary component 2 includes an auxiliary seat 201 fixedly disposed above the frame 1 for improving the stability of the electric telescopic rod 202 during operation, an electric telescopic rod 202 is disposed on the opposite side of the auxiliary seat 201 for driving a limiting plate 203, and a limiting plate 203 is disposed at one end of the electric telescopic rod 202 for assisting in the correction of metal wire that is not centered or shifts when bent;

[0029] Auxiliary component 2 3 is provided on one side of the limiting plate 203. Auxiliary component 2 3 includes an electric telescopic rod 2 301 provided on one side of the limiting plate 203, which is used to drive the cleaning brush 302. A cleaning brush 302 is provided at one end of the electric telescopic rod 2 301. The material of the cleaning brush 302 is selected according to the actual situation. It is used to clean the debris generated during processing. The cleaning end of the cleaning brush 302 is in contact with the upper surface of the frame 1.

[0030] Four support columns 15 are fixed at the bottom of the frame 1 to improve the stability of the frame 1. The four support columns 15 are equipped with casters 16 for moving the metal wire forming machine. Support rods 17 are threadedly connected to the bottom of the support columns 15 for adjusting the support base 18 up and down. One end of the support rod 17 is fixed to the support base 18 for supporting the frame 1 when the metal wire forming machine is parked.

[0031] Example 2:

[0032] like Figures 1-6 As shown, according to an embodiment of the present invention, a synchronous dual-head metal wire forming machine has a wire placement rack 4 fixed on one side of the frame 1 for placing the cut metal wire. A guide plate 5 is fixed on the other side of the frame 1 for placing the bent metal wire through the clamp 9 and guiding it into the placement container. Two placement seats 6 are provided above the frame 1 to improve the stability of the motor 7 and the auxiliary frame 8. A motor 7 is provided on one side of one of the placement seats 6 for driving the auxiliary frame 8, which makes it easier for the clamp 9 to grip the metal wire. An auxiliary frame 8 is provided at one end of the motor 7 for fixing the clamp 9. One end of the auxiliary frame 8 is connected to one side of the other placement seat 6 through a bearing. A clamp 9 is provided on the auxiliary frame 8 through a bearing seat for gripping the metal wire.

[0033] Two electric guide rails 10 are provided on the top of the frame 1 and one side of the auxiliary seat 201 for adjusting the position of the synchronous machine head 11. The synchronous machine head 11 is mounted on the electric guide rails 10 via moving blocks for placing and processing metal wires. The synchronous machine head 11 is provided with a forming bending plate 12 for bending and forming the placed metal wires. A connecting groove is provided on one side of the forming bending plate 12. The inner wall of the connecting groove is connected to an electric telescopic rod 13 via a rotating rod 1 for driving the forming bending plate 12. One end of the electric telescopic rod 13 is connected to one side of the synchronous machine head 11 via a rotating rod 2.

[0034] A collection port is provided on the top of the frame 1 for collecting debris and impurities from cleaning. A collection trough is provided on one side of the frame 1. The inner wall of the collection trough is connected to the inner wall of the collection port. A collection box 14 is placed on the inner wall of the collection trough for storing debris and impurities falling from the collection port.

[0035] Electric telescopic pole 3 (13), electric guide rail 10, clamp 9, motor 7, electric telescopic pole 2 (301), and electric telescopic pole 1 (202) are electrically connected to a controller (not shown in the figure) during actual use. The controller is a PLC (Programmable Logic Controller) or a microcontroller. By writing a suitable control program, precise control and synchronous operation of the electrically connected electrical components can be achieved. The controller, electric telescopic pole 3 (13), electric guide rail 10, clamp 9, motor 7, electric telescopic pole 2 (301), and electric telescopic pole 1 (202) are electrically connected to an external power supply.

[0036] The electric telescopic pole 313, electric guide rail 10, clamp 9, motor 7, electric telescopic pole 201, and electric telescopic pole 1202 are existing technologies and will not be described in detail. The specific model and specifications need to be selected and determined according to the actual specifications of the device.

[0037] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0038] In summary, with the help of the above-mentioned technical solution of this utility model, when in use, the operator can quickly move the synchronous double-head metal wire forming machine by using the moving wheels 16 set on the support column 15. When the synchronous double-head metal wire forming machine is parked, the operator can adjust the height of the support rod 17 so that the support seat 18 contacts the ground to enhance stability. Then, the two synchronous machine head platforms 11 are moved to the preset position by the electric guide rail 10. The spacing is adjusted according to the wire size. After adjustment, the wire is placed in the wire placement rack 4 to ensure a stable supply of wire. During processing, the auxiliary frame 8 is driven by the motor 7 to rotate between the two placement seats 6.

[0039] Meanwhile, the gripping and releasing actions of the clamp 9 are precisely controlled by a controller such as a PLC to ensure accurate wire positioning. Then, the clamp 9 set on the auxiliary frame 8 is moved to the wire placement frame 4 by the motor 7 and grips the wire to the processing area of ​​the synchronous machine head 11 and the forming bending plate 12. The clamp 9 does not leave the gripped wire, but does not grip and fix the wire. It can assist in pressing and restricting the wire. Then, the electric telescopic rod 202 is activated, which drives the limiting plate 203 to dynamically correct the wire placed in the processing area of ​​the synchronous machine head 11 and the forming bending plate 12, reducing the wire from being out of center or shifting when bending, and ensuring that it is always in the correct posture.

[0040] After correction, the forming bending plate 12 is driven by the electric telescopic rod 13 to perform bending operations. The electric telescopic rod 13 is linked with the rotating rod 1 and the rotating rod 2. The electric telescopic rod 13 pushes the forming bending plate 12 to apply pressure to the wire, completing the synchronous bending of complex shapes. The bent wire is gripped by the clamp 9. At the same time, the motor 7 drives the auxiliary frame 8, causing the auxiliary frame 8 to rotate between the two placement seats 6, which facilitates the placement of the bent wire on the guide plate 5, allowing the wire to slide out of the frame 1 and enter the next process or collection container. When cleaning is required, the electric telescopic rod 2 301 drives the cleaning brush 302 to move back and forth along the surface of the frame 1 to remove the metal debris generated during processing. The debris falls into the collection trough through the collection port above the frame 1 and is finally collected and stored in the detachable collection box 14 for easy cleaning.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A synchronous dual-head metal wire forming machine, characterized in that, The device includes a frame (1), and an auxiliary component (2) is provided on the top of the frame (1). The auxiliary component (2) includes an auxiliary seat (201) fixedly provided on the top of the frame (1), an electric telescopic rod (202) is provided on the opposite side of the auxiliary seat (201), and a limiting plate (203) is provided at one end of the electric telescopic rod (202).

2. The synchronous dual-head metal wire forming machine according to claim 1, characterized in that, An auxiliary component two (3) is provided on one side of the limiting plate (203). The auxiliary component two (3) includes an electric telescopic rod two (301) provided on one side of the limiting plate (203). A cleaning brush (302) is provided at one end of the electric telescopic rod two (301). The cleaning end of the cleaning brush (302) is in contact with the upper surface of the frame (1).

3. The synchronous dual-head metal wire forming machine according to claim 2, characterized in that, A wire placement rack (4) is fixed on one side of the frame (1), and a guide plate (5) is fixed on the other side of the frame (1).

4. The synchronous dual-head metal wire forming machine according to claim 3, characterized in that, Multiple placement seats (6) are provided on the top of the frame (1). A motor (7) is provided on one side of one of the placement seats (6). An auxiliary frame (8) is provided at one end of the motor (7). One end of the auxiliary frame (8) is connected to one side of another placement seat (6) through a bearing. A clamp (9) is provided on the auxiliary frame (8) through a bearing seat.

5. A synchronous dual-head metal wire forming machine according to claim 4, characterized in that, Multiple electric guide rails (10) are provided on the top of the frame (1) and on one side of the auxiliary seat (201). A synchronous head platform (11) is provided on the electric guide rails (10) via a moving block. A forming bending plate (12) is provided on the synchronous head platform (11). A connecting groove is provided on one side of the forming bending plate (12). An electric telescopic rod three (13) is connected to the inner wall of the connecting groove via a rotating rod one. One end of the electric telescopic rod three (13) is connected to one side of the synchronous head platform (11) via a rotating rod two.

6. A synchronous dual-head metal wire forming machine according to claim 5, characterized in that, A collection port is provided on the top of the frame (1), and a collection trough is provided on one side of the frame (1). The inner wall of the collection trough is connected to the inner wall of the collection port, and a collection box (14) is placed on the inner wall of the collection trough.

7. A synchronous dual-head metal wire forming machine according to claim 6, characterized in that, Multiple support columns (15) are fixed below the frame (1), and a moving wheel (16) is provided below the multiple support columns (15). A support rod (17) is threadedly connected to the bottom of the support column (15), and a support base (18) is fixed to one end of the support rod (17).

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