Hardware product manufacturing cutter with scrap collecting structure

By designing a chip blocking box and buffer pad structure on the cutter, the problem of chip scattering in the manufacturing of hardware products is solved, enabling automatic collection and convenient disassembly and replacement, thus improving operational efficiency.

CN224115227UActive Publication Date: 2026-04-14ZHEJIANG SHUANGJIUHENG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG SHUANGJIUHENG NEW MATERIAL TECH CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Traditional hardware product manufacturing cutters lack a chip collection structure, causing chips to scatter randomly and requiring manual collection, which is inconvenient.

Method used

A cutter with a debris collection structure was designed, including a debris blocking box, a chip guiding surface, a buffer pad, and a chip falling channel. The debris is guided into the blocking box through the inlet, and the chip guiding surface and the buffer pad are used to buffer and decelerate it. Finally, the debris is collected into the collection drawer through the chip falling channel.

Benefits of technology

It enables automatic collection of debris, reduces the burden of manual cleaning, improves ease of operation, and supports quick disassembly and replacement of the cushioning pad.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hardware product manufacturing cutter with a scrap collecting structure, and relates to the technical field of hardware product manufacturing. The hardware cutting table comprises a hardware cutting table body, a scrap collecting drawer is movably inserted in the lower portion of the hardware cutting table body, and a supporting base is fixedly connected to the bottom of the hardware cutting table body. According to the hardware product cutting device, by arranging the chipping blocking box, chippings generated in the hardware product manufacturing and cutting process can enter the chipping blocking box through the entering notch, and the chippings are guided to the front side and the rear side of the interior of the chipping blocking box through the chipping guiding face; chippings entering the chipping blocking box can be prevented from popping out from the entering notch through the chipping blocking plate, and the chippings guided to the two sides of the interior of the chipping blocking box can be buffered and decelerated through the buffer pad, so that the chippings entering the chipping blocking box can smoothly fall into the chipping collecting drawer through the chipping falling channel to be collected; manual collection is not needed, and more convenience is achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of hardware product manufacturing technology, and in particular relates to a cutter for hardware product manufacturing with a debris collection structure. Background Technology

[0002] Traditional hardware products refer to five metals: gold, silver, copper, iron, and tin. These metals, after manual processing, can be made into art pieces such as knives and swords, or other metal components. Cutting devices are used in the manufacturing of hardware products. A search revealed a patent with application number 202222736669.X, which discloses a cutter for manufacturing hardware products. The base plate has a control assembly on its top, consisting of a movable seat, a movable plate, and a control plate. The movable seat is fitted and slidably disposed within a groove in the base plate. The movable plate is disposed on the upper surface of the movable seat, and a slider at the bottom of the movable plate is fitted and slidably disposed within a groove in the movable seat. The control plate is disposed on the upper surface of the movable plate and is rotatably connected to the movable plate.

[0003] However, in actual use, the applicant found that the cutting device for hardware manufacturing lacked a debris collection structure, causing the debris to scatter randomly and requiring manual collection, which was inconvenient. Therefore, we propose a cutting device for hardware manufacturing with a debris collection structure. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a cutting tool for manufacturing hardware products with a debris collection structure. It includes a hardware cutting table, a debris collection tray movably inserted into the lower part of the cutting table, a support base fixedly connected to the bottom of the cutting table, a lifting frame slidably connected to the inner wall of the support base, a motor fixedly installed inside the lifting frame, a cutting wheel sleeved and fixedly connected to the rotating end of the motor, an electro-hydraulic actuator fixedly installed on the top of the support base, the telescopic end of the electro-hydraulic actuator fixedly connected to the top of the lifting frame, and a debris blocking box fixedly installed on the top of the hardware cutting table on one side of the cutting wheel. The chip blocking box has an inlet slot on one side near the cutting wheel. Chip blocking plates are symmetrically arranged on the inner wall of the chip blocking box near the inlet slot. A protrusion is provided on the inner wall of the chip blocking box opposite the inlet slot. Chip guiding surfaces are symmetrically arranged on both sides of the protrusion. Buffer pads are symmetrically fixed on the inner walls of the chip blocking box on both sides of the inlet slot. The chip blocking box is connected to the inside of the chip collection drawer through a chip drop channel opened on the top of the hardware cutting table. A cutting groove is opened at the bottom of the hardware cutting table below the cutting wheel, and the cutting groove is connected to the inside of the chip collection drawer.

[0006] Preferably, mounting plates are symmetrically slidably connected to the inner walls of the debris blocking boxes on both sides of the inlet, and the buffer pad is fixedly connected to the outer wall of the mounting plates.

[0007] Preferably, T-shaped sliders are symmetrically arranged on the inner wall of the mounting plate, and the T-shaped sliders slide in cooperation with the T-shaped grooves opened on the inner wall of the debris blocking box.

[0008] Preferably, the front and rear sides of the debris blocking box are symmetrically provided with mounting feet, and the top of the hardware cutting table on the front and rear sides of the chip discharge channel is symmetrically fixed with mounting supports, and the mounting feet and mounting supports are slidably engaged.

[0009] Preferably, a nut support is fixedly provided on the top of the mounting support, and a locking bolt is threaded through the nut support, with one end of the locking bolt threaded into a threaded hole opened on the debris blocking box.

[0010] Preferably, a control switch is fixedly installed on the front side of the hardware cutting table. The control switch is electrically connected to an external power source through a wire, and the motor and the electro-hydraulic actuator are electrically connected to the control switch through wires respectively.

[0011] This utility model has the following beneficial effects:

[0012] This utility model discloses a cutter for manufacturing hardware products with a chip collection structure. By setting up a chip blocking box, the chips generated during the cutting process of hardware products can enter the chip blocking box through the inlet. The chip guide surface guides the chips to the front and rear sides inside the chip blocking box. The chip blocking plate prevents the chips entering the chip blocking box from being ejected from the inlet. The buffer pad buffers and decelerates the chips guided to the sides inside the chip blocking box, allowing the chips to fall smoothly into the chip collection drawer through the chip drop channel for collection. This eliminates the need for manual collection, making it more convenient. By unscrewing the locking bolts from the chip blocking box, the mounting feet at the bottom of the chip blocking box can be slid out of the mounting bracket, allowing the chip blocking box to be quickly removed from the top of the hardware cutting table. The mounting plate and the buffer pad can also be slid out from the inner wall of the chip blocking box, allowing for the replacement of severely damaged buffer pads. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of a hardware product manufacturing cutter with a debris collection structure according to the present invention.

[0015] Figure 2 This is a bottom view of the debris blocking box in a hardware product manufacturing cutter with a debris collection structure according to the present invention.

[0016] Figure 3 This is a schematic diagram of the structure of a hardware product manufacturing cutter with a debris collection structure after removing the debris blocking box.

[0017] The attached diagram lists the components represented by each number as follows:

[0018] 1. Hardware cutting table; 2. Support base; 3. Lifting frame; 4. Motor; 5. Electro-hydraulic actuator; 6. Debris blocking box; 61. Inlet slot; 62. Chip blocking plate; 63. Protrusion; 64. Chip guiding surface; 65. T-shaped slide; 66. Mounting feet; 7. Cutting wheel; 8. Control switch; 9. Debris collection drawer; 10. Mounting plate; 101. T-shaped slider; 11. Buffer pad; 12. Cutting groove; 13. Chip drop channel; 14. Mounting support; 141. Nut support; 15. Locking bolt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3 As shown, this utility model provides a technical solution:

[0021] A metal product manufacturing cutter with a debris collection structure includes a metal cutting table 1, a debris collection tray 9 movably inserted into the lower part of the metal cutting table 1, a support base 2 fixedly connected to the bottom of the metal cutting table 1, a lifting frame 3 slidably connected to the inner wall of the support base 2, a motor 4 fixedly installed inside the lifting frame 3, a cutting wheel 7 sleeved and fixedly connected to the rotating end of the motor 4, an electro-hydraulic actuator 5 fixedly installed on the top of the support base 2, a control switch 8 fixedly installed on the front side of the metal cutting table 1, the control switch 8 being electrically connected to an external power source via wires, the motor 4 and the electro-hydraulic actuator 5 being electrically connected to the control switch 8 via wires respectively, the telescopic end of the electro-hydraulic actuator 5 being fixedly connected to the top of the lifting frame 3, and the top of the metal cutting table 1 on one side of the cutting wheel 7 being fixedly connected to the top of the lifting frame 3. A chip blocking box 6 is provided. An inlet slot 61 is provided on the side of the chip blocking box 6 near the cutting wheel 7. Chip-blocking plates 62 are symmetrically arranged on the inner wall of the chip blocking box 6 near the inlet slot 61. A protrusion 63 is provided on the inner wall of the chip blocking box 6 directly opposite the inlet slot 61. Chip-guiding surfaces 64 are symmetrically arranged on both sides of the protrusion 63. Buffer pads 11 are symmetrically fixed on the inner walls of the chip blocking box 6 on both sides of the inlet slot 61. By setting up the chip blocking box 6, chips generated during the cutting process of hardware product manufacturing can enter the chip blocking box 6 through the inlet slot 61, and the chip-guiding surfaces 64 guide the chips to the front and rear sides inside the chip blocking box 6. The chip-blocking plates 62 prevent the chips from entering the interior of the chip blocking box 6. The debris is ejected from the inlet 61 and can be buffered and decelerated by the buffer pad 11, allowing the debris entering the debris blocking box 6 to fall smoothly into the debris collection drawer 9 through the chip drop channel 13 for collection without manual collection, making it more convenient. The debris blocking box 6 is connected to the inside of the debris collection drawer 9 through the chip drop channel 13 opened on the top of the hardware cutting table 1. The bottom of the hardware cutting table 1 below the cutting wheel 7 is provided with a cutting groove 12, and the cutting groove 12 is connected to the inside of the debris collection drawer 9. In use, the hardware parts to be cut can be placed on the top of the hardware cutting table 1, and the cutting wheel 7 can be rotated by the motor 4 driven by the control switch 8. The electro-hydraulic push rod 5 drives the lifting frame 3 and the cutting wheel 7 to move downwards together. The cutting wheel 7 cuts the hardware parts. The debris generated during the cutting process can be thrown towards the debris blocking box 6 and enter the interior of the debris blocking box 6 through the inlet 61. The debris inside the debris blocking box 6 can be guided to the front and rear sides of the interior of the debris blocking box 6 by impacting the protrusion 63 and the chip guide surface 64. At this time, the debris can be buffered and decelerated by impacting the buffer pads 11 on both sides, and the chip blocking plate 62 can prevent the debris from being ejected from the inlet 61, so that the debris can fall smoothly into the debris collection tray 9 through the chip drop channel 13 for collection. A small amount of debris can be cleaned into the debris collection tray 9 through the cutting groove 12 for collection.

[0022] Mounting plates 10 are symmetrically slidably connected to the inner walls of the chip blocking boxes 6 on both sides of the inlet 61. Buffer pads 11 are fixedly connected to the outer walls of the mounting plates 10. T-shaped sliders 101 are symmetrically arranged on the inner walls of the mounting plates 10. The T-shaped sliders 101 slide in cooperation with the T-shaped grooves 65 opened on the inner walls of the chip blocking boxes 6. Mounting feet 66 are symmetrically arranged on both sides of the chip blocking boxes 6. Mounting supports 14 are symmetrically fixedly arranged on the tops of the hardware cutting tables 1 on both sides of the chip discharge channel 13. The mounting feet 66 slide in cooperation with the mounting supports 14. Nut supports 141 are fixedly arranged on the top of the mounting supports 14. Locking bolts 15 are threaded through the nut supports 141, and one end of the locking bolts 15 is threaded into the threaded holes opened on the chip blocking boxes 6. By unscrewing the locking bolt 15 from the debris blocking box 6, the mounting feet 66 at the bottom of the debris blocking box 6 can be slid out from the mounting bracket 14, allowing the debris blocking box 6 to be quickly removed from the top of the hardware cutting table 1. The mounting plate 10, along with the buffer pad 11, can then be slid out from the inner wall of the debris blocking box 6. The severely damaged buffer pad 11 can then be replaced. After a period of use, when the buffer pad 11 is severely damaged and needs replacement, the locking bolt 15 can be manually unscrewed from the debris blocking box 6, and the mounting feet 66 can be slid out from the mounting bracket 14. This allows the debris blocking box 6 to be removed from the top of the hardware cutting table 1, and the mounting plate 10, along with the buffer pad 11, can then be slid out from the inner wall of the debris blocking box 6 for replacement of the buffer pad 11.

[0023] Working principle: During use, the hardware parts to be cut can be placed on the top of the hardware cutting table 1. The motor 4 is driven by the control switch 8 to rotate the cutting wheel 7, and the lifting frame 3, together with the cutting wheel 7, is moved downward by the electro-hydraulic push rod 5. The cutting wheel 7 cuts the hardware parts. The debris generated during the cutting process can be thrown towards the debris blocking box 6 and enter the debris blocking box 6 through the inlet 61. The debris inside the debris blocking box 6 can be guided to the front and rear sides of the debris blocking box 6 by impacting the protrusion 63 and the chip guide surface 64. At this time, the debris can be buffered by impacting the buffer pads 11 on both sides. The chip blocking plate 62 can prevent chips from being ejected from the inlet 61, allowing the chips to fall smoothly into the chip collection tray 9 through the chip drop channel 13. A small amount of chips can be cleaned into the chip collection tray 9 through the cutting groove 12. After a period of use, when the buffer pad 11 is severely damaged and needs to be replaced, the locking bolt 15 can be manually unscrewed from the chip blocking box 6, and the mounting leg 66 can be slid out from the mounting bracket 14. The chip blocking box 6 can then be removed from the top of the hardware cutting table 1, and the mounting plate 10 and the buffer pad 11 can be slid out from the inner wall of the chip blocking box 6 to replace the buffer pad 11.

[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0025] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications to the technical solutions described in the foregoing embodiments or equivalent substitutions of some of the technical features shall fall within the protection scope of the present utility model.

Claims

1. A cutting tool for manufacturing hardware products with a debris collection structure, characterized in that: The device includes a metal cutting table (1), a movably inserted scrap collection tray (9) at the bottom of the metal cutting table (1), a support base (2) fixedly connected to the bottom of the metal cutting table (1), a lifting frame (3) slidably connected to the inner wall of the support base (2), a motor (4) fixedly installed inside the lifting frame (3), a cutting wheel (7) sleeved and fixedly connected to the rotating end of the motor (4), an electro-hydraulic actuator (5) fixedly installed on the top of the support base (2), the telescopic end of the electro-hydraulic actuator (5) fixedly connected to the top of the lifting frame (3), a scrap blocking box (6) fixedly installed on the top of the metal cutting table (1) on one side of the cutting wheel (7), and an inlet slot (6) opened on the side of the scrap blocking box (6) near the cutting wheel (7). 1) A chip blocking plate (62) is symmetrically arranged on the inner wall of the chip blocking box (6) near the inlet slot (61). A protrusion (63) is arranged on the inner wall of the chip blocking box (6) opposite the inlet slot (61). Chip guiding surfaces (64) are symmetrically arranged on both sides of the protrusion (63). Buffer pads (11) are symmetrically fixed on the inner walls of the chip blocking box (6) on both sides of the inlet slot (61). The chip blocking box (6) is connected to the inside of the chip collection tray (9) through the chip falling channel (13) opened on the top of the hardware cutting table (1). A cutting groove (12) is opened at the bottom of the hardware cutting table (1) below the cutting wheel (7), and the cutting groove (12) is connected to the inside of the chip collection tray (9).

2. The cutting tool for manufacturing hardware products with a debris collection structure according to claim 1, characterized in that, Mounting plates (10) are symmetrically slidably connected to the inner walls of the debris blocking boxes (6) on both sides of the inlet (61), and the buffer pad (11) is fixedly connected to the outer wall of the mounting plate (10).

3. A cutting tool for manufacturing hardware products with a debris collection structure according to claim 2, characterized in that, T-shaped sliders (101) are symmetrically arranged on the inner wall of the mounting plate (10), and the T-shaped sliders (101) slide in cooperation with the T-shaped grooves (65) opened on the inner wall of the debris blocking box (6).

4. A cutting tool for manufacturing hardware products with a debris collection structure according to claim 1, characterized in that, The chip blocking box (6) is symmetrically provided with mounting feet (66) on the front and rear sides, and the top of the hardware cutting table (1) on the front and rear sides of the chip channel (13) is symmetrically fixed with mounting supports (14), and the mounting feet (66) and the mounting supports (14) are slidably engaged.

5. A cutting tool for manufacturing hardware products with a debris collection structure according to claim 4, characterized in that, The top of the mounting bracket (14) is fixedly provided with a nut support (141), and a locking bolt (15) is threaded through the nut support (141), and one end of the locking bolt (15) is threaded into the threaded hole opened on the debris blocking box (6).

6. A cutting tool for manufacturing hardware products with a debris collection structure according to claim 1, characterized in that, A control switch (8) is fixedly installed on the front side of the hardware cutting table (1). The control switch (8) is electrically connected to an external power supply through a wire. The motor (4) and the electro-hydraulic push rod (5) are electrically connected to the control switch (8) through wires respectively.

Citation Information

Patent Citations

  • Cutter for hardware product manufacturing

    CN218873913U