Integrated concrete pole prefabricating mold
The design of an integrated precast concrete pole mold solves the problem of concrete poles being difficult to form in one go, enables effective positioning and reinforcement of the reinforcing cage, simplifies the concrete pole casting process, and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing technology, it is difficult to cast the precast mold of cement poles in one go, especially since it is difficult to effectively position the steel cage, resulting in insufficient strength of the steel cage inside the cement pole and difficulty in forming a structure that is larger at one end and smaller at the other.
The precast concrete pole mold is made of an integrated frame, including a fixing frame, an outer cylinder, an inner cylinder, a reinforcing cage, a bottom support, and a positioning plate. The inner cylinder and the reinforcing cage are positioned and clamped in the inner cavity of the outer cylinder by the openable outer cylinder, the bottom support, and the positioning plate, so as to achieve coaxial fixation of concrete pouring and reinforcing cage, forming a concrete pole with one end larger than the other.
This method enables one-time molding of cement poles, with coaxial fixing of the inner cylinder and the reinforcing cage, ensuring the strength of the internal reinforcing cage of the cement pole, simplifying the pouring process, and improving production efficiency.
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Figure CN224116414U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cement pole production technology, and more specifically, to an integrated cement pole prefabrication mold. Background Technology
[0002] Cement poles are mainly composed of steel bars and concrete, hence they are also called reinforced concrete cement poles. They are the pillars for erecting circuits in circuit transmission and are formed by casting in precast molds.
[0003] The prior art publication CN222178201U provides an integrated cement pole prefabrication mold, specifically relating to the field of cement pole forming and processing technology. It includes an outer mold cylinder and a base at the bottom of the outer mold cylinder. The two ends of the outer mold cylinder are respectively bolted with a left end cap and a right end cap. An inner mold tube is provided inside the outer mold cylinder. The inner side of the left end cap is provided with a positioning boss with a certain taper that matches the inner hole of the inner mold tube. The surface of the right end cap is provided with a through hole that matches the outer diameter of the inner mold tube. A grouting pipe is provided on one side of the top of the outer mold cylinder, and an exhaust pipe is provided on one side of the bottom of the outer mold cylinder.
[0004] Although the existing technical solutions described above can achieve the relevant beneficial effects through their structure, they still have the following drawbacks:
[0005] Cement poles are typically structured with one end larger than the other. The larger end is connected to the ground during installation to increase the support area. Simple auxiliary formwork is insufficient for casting truncated concrete poles, and the concrete poles require a steel cage to increase strength. However, an inner and outer cylinder structure alone cannot position the steel cage, making it difficult to cast the poles successfully in one go.
[0006] Regarding the aforementioned related technologies, the inventor believes that cement poles are typically structures with one large end and one small end. When the large end is installed, it connects to the ground to increase the support area. Simple auxiliary molds are not suitable for casting truncated concrete poles. Furthermore, the strength of the cement pole needs to be increased by a steel cage. The structure of only an inner and outer cylinder cannot position the steel cage, making it difficult to cast successfully in one go.
[0007] In view of this, we propose an integrated precast mold for cement poles. Utility Model Content
[0008] 1. Technical problems to be solved
[0009] The purpose of this application is to provide an integrated precast concrete pole mold, which solves the technical problems in the background art where concrete poles are usually a structure with one large end and one small end. When the large end is installed, it is connected to the ground to increase the support area. It is difficult to cast a truncated concrete pole using a simple auxiliary mold cylinder. Furthermore, the concrete pole needs to be reinforced with a steel cage to increase its strength. However, the inner and outer cylinder structures cannot position the steel cage, making it difficult to cast the pole successfully in one go. This application achieves the desired technical effect.
[0010] 2. Technical Solution
[0011] This application provides an integrated precast mold for cement poles, comprising:
[0012] Fixture;
[0013] The outer cylinder is mounted on the fixing frame;
[0014] An inner cylinder is provided inside the outer cylinder;
[0015] A reinforcing cage is provided between the outer cylinder and the inner cylinder;
[0016] A bottom support is installed between the bottoms of the outer cylinder, the inner cylinder, and the reinforcing cage;
[0017] A positioning plate is installed between the top of the outer cylinder, the inner cylinder, and the reinforcing cage.
[0018] The above scheme uses an openable outer cylinder, a bottom support, and a positioning plate to position and clamp the inner cylinder and the reinforcing cage within the inner cavity of the outer cylinder. This allows cement to be poured from the top between the inner and outer cylinders. The cement encapsulates the reinforcing cage, and after shaping, it forms a cement rod that is larger at one end and smaller at the other. Then, the outer cylinder is opened, and the inner cylinder is pulled out to obtain a cement rod that has been formed in one piece.
[0019] Optionally, the outer cylinder includes a fixed cylinder and a movable cylinder. The fixed cylinder is fixedly installed on a fixed frame. Connecting plates are fixedly installed on both outer walls of the movable cylinder and the fixed cylinder. The connecting plates are bolted together. Both the fixed cylinder and the movable cylinder are semi-circular frustum bodies that are larger at the top and smaller at the bottom. The inner cylinder and the reinforcing cage are frustum structures coaxial with the fixed cylinder. Multiple vibrators are fixedly installed on the inner wall of the inner cylinder and the outer walls of the fixed cylinder and the movable cylinder.
[0020] With the above solution, the movable cylinder can be detachably installed from the fixed cylinder via the connecting plate, thus forming a frustum outer cylinder after installation. After opening, it is easy to remove the formed cement rod.
[0021] Optionally, the bottom support includes a support plate, which is bolted to the bottom of the fixed cylinder and the movable cylinder. A central column is fixedly installed in the middle of the support plate, and the central column is movably sleeved on the bottom of the inner cavity of the inner cylinder. A positioning ring is fixedly installed on the support plate, and the positioning ring is engaged with the bottom outer wall of the reinforcing cage.
[0022] With the above scheme, after the movable cylinder is connected to the fixed cylinder, the inner cylinder and the reinforcing cage are inserted from the top and then respectively engaged with the central column and the positioning ring. Finally, the support plate is bolted to the fixed cylinder and the movable cylinder, so as to achieve the purpose of sealing the bottom of the outer cylinder and supporting and positioning the inner cylinder and the reinforcing cage.
[0023] Optionally, the positioning plate includes an installation plate, with the tops of the fixed cylinder and the movable cylinder respectively connected to the two ends of the installation plate by bolts. A first inner ring and a second inner ring are fixedly installed at the bottom of the installation plate. The first inner ring is engaged with the top inner wall of the inner cylinder, and the second inner ring is engaged with the top inner wall of the reinforcing cage. The gap between the inner cylinder and the outer cylinder on both sides of the installation plate forms a pouring port.
[0024] With the above scheme, after the inner cylinder and the reinforcing cage are inserted, the mounting plate is attached to the top of the fixed cylinder and the movable cylinder and fixed with bolts, so that the first inner ring and the second inner ring are engaged with the inner cylinder and the reinforcing cage, achieving the purpose of limiting and fixing. In this way, the inner cylinder and the reinforcing cage are coaxially fixed with the outer cylinder, which facilitates the one-time casting of the cement rod.
[0025] 3. Beneficial effects
[0026] One or more technical solutions provided in this application have at least the following technical effects or advantages:
[0027] 1. In this application, after the movable cylinder is connected to the fixed cylinder, the inner cylinder and the reinforcing cage are inserted from the top and then respectively engaged with the central column and the positioning ring. Finally, the support plate is bolted to the fixed cylinder and the movable cylinder to achieve the purpose of sealing the bottom of the outer cylinder and supporting and positioning the inner cylinder and the reinforcing cage. After the inner cylinder and the reinforcing cage are inserted, the mounting plate is attached to the top of the fixed cylinder and the movable cylinder and fixed with bolts, so that the first inner ring and the second inner ring engage the inner cylinder and the reinforcing cage to achieve the purpose of limiting and fixing. In this way, the inner cylinder and the reinforcing cage are coaxially fixed with the outer cylinder, which facilitates the formation of a cement rod with one end larger than the other and the interior reinforced by the reinforcing cage in one pour. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of an integrated cement pole prefabrication mold disclosed in a preferred embodiment of this application;
[0029] Figure 2 This is an exploded view of the structure of an integrated cement pole prefabrication mold disclosed in a preferred embodiment of this application;
[0030] Figure 3 This application discloses a preferred embodiment. Figure 2 Enlarged structural diagram at point A in the middle;
[0031] Figure 4 This application discloses a preferred embodiment. Figure 2 Enlarged structural diagram at point B;
[0032] The following are the labels in the diagram: 1. Fixed frame; 2. Outer cylinder; 21. Fixed cylinder; 22. Movable cylinder; 23. Connecting plate; 3. Inner cylinder; 4. Reinforcing cage; 5. Bottom support; 51. Support plate; 52. Central column; 53. Positioning ring; 6. Positioning plate; 61. Mounting plate; 62. First inner ring; 63. Second inner ring; 7. Vibrator; 8. Pouring port. Detailed Implementation
[0033] The present application will be further described in detail below with reference to the accompanying drawings.
[0034] Reference Figure 1 and Figure 2 This application provides an integrated precast concrete pole mold, comprising: a fixing frame 1; an outer cylinder 2, on which the outer cylinder 2 is mounted; an inner cylinder 3, inside which the outer cylinder 2 is provided; a reinforcing cage 4, between which the outer cylinder 2 and the inner cylinder 3 are provided; a bottom support 5, between which the bottom of the outer cylinder 2, the inner cylinder 3 and the reinforcing cage 4 are installed; and a positioning plate 6, between which the top of the outer cylinder 2, the inner cylinder 3 and the reinforcing cage 4 are installed. Through the openable outer cylinder 2, the bottom support 5 and the positioning plate 6, the inner cylinder 3 and the reinforcing cage 4 are positioned and clamped in the inner cavity of the outer cylinder 2, thereby allowing cement to be poured from the top between the inner cylinder 3 and the outer cylinder 2. The cement encapsulates the reinforcing cage 4, and after shaping, a concrete pole with one end larger than the other is formed. Then, the outer cylinder 2 is opened and the inner cylinder 3 is pulled out to obtain a one-time formed concrete pole.
[0035] Reference Figure 1 and Figure 2 The outer cylinder 2 includes a fixed cylinder 21 and a movable cylinder 22. The fixed cylinder 21 is fixedly installed on the fixed frame 1. Connecting plates 23 are fixedly installed on both sides of the outer walls of the movable cylinder 22 and the fixed cylinder 21. The connecting plates 23 are connected by bolts. The fixed cylinder 21 and the movable cylinder 22 are both semi-circular truncated cones with a larger upper part and a smaller lower part. The inner cylinder 3 and the reinforcing cage 4 are truncated cone structures coaxial with the fixed cylinder 21. Multiple vibrators 7 are fixedly installed on the inner wall of the inner cylinder 3, the outer wall of the fixed cylinder 21 and the movable cylinder 22. The movable cylinder 22 can be detachably installed from the fixed cylinder 21 through the connecting plate 23, so that after installation, a truncated cone outer cylinder is formed. After opening, it is easy to remove the formed cement rod.
[0036] Reference Figure 2 and Figure 3The base support 5 includes a support plate 51, which is bolted to the bottom of the fixed cylinder 21 and the movable cylinder 22. A central column 52 is fixedly installed in the middle of the support plate 51. The central column 52 is movably sleeved on the bottom of the inner cavity of the inner cylinder 3. A positioning ring 53 is fixedly installed on the support plate 51. The positioning ring 53 is engaged with the bottom outer wall of the reinforcing cage 4. After the movable cylinder 22 is connected to the fixed cylinder 21, the inner cylinder 3 and the reinforcing cage 4 are inserted from the top and then engaged with the central column 52 and the positioning ring 53 respectively. Finally, the support plate 51 is bolted to the fixed cylinder 21 and the movable cylinder 22 to achieve the purpose of sealing the bottom of the outer cylinder 2 and supporting and positioning the inner cylinder 3 and the reinforcing cage 4.
[0037] Reference Figure 2 and Figure 4 The positioning plate 6 includes an installation plate 61. The two ends of the installation plate 61 are respectively connected to the top of the fixed cylinder 21 and the movable cylinder 22 by bolts. The bottom of the installation plate 61 is fixedly installed with a first inner ring 62 and a second inner ring 63. The first inner ring 62 is engaged with the top inner wall of the inner cylinder 3, and the second inner ring 63 is engaged with the top inner wall of the reinforcing cage 4. The gap between the inner cylinder 3 and the outer cylinder 2 on both sides of the installation plate 61 forms a pouring port 8. After the inner cylinder 3 and the reinforcing cage 4 are inserted, the installation plate 61 is attached to the top of the fixed cylinder 21 and the movable cylinder 22 and fixed by bolts, so that the first inner ring 62 and the second inner ring 63 engage the inner cylinder 3 and the reinforcing cage 4, achieving the purpose of limiting and fixing. In this way, the inner cylinder 3 and the reinforcing cage 4 are coaxially fixed with the outer cylinder 2, which facilitates the formation of cement rods in one pour.
[0038] Working principle: After the movable cylinder 22 is connected to the fixed cylinder 21, the inner cylinder 3 and the reinforcing cage 4 are inserted from the top and then respectively engaged with the central column 52 and the positioning ring 53. Finally, the support plate 51 is bolted to the fixed cylinder 21 and the movable cylinder 22 to achieve the purpose of sealing the bottom of the outer cylinder 2 and supporting and positioning the inner cylinder 3 and the reinforcing cage 4. After the inner cylinder 3 and the reinforcing cage 4 are inserted, the mounting plate 61 is attached to the top of the fixed cylinder 21 and the movable cylinder 22 and fixed with bolts, so that the first inner ring 62 and the second inner ring 63 engage the inner cylinder 3 and the reinforcing cage 4 to achieve the purpose of limiting and fixing. In this way, the inner cylinder 3 and the reinforcing cage 4 are coaxially fixed with the outer cylinder 2, which facilitates the one-time casting to form the cement rod. After the cement rod is formed, the bottom support 5 and the positioning plate 6 are removed, the movable cylinder 22 is opened, the cement rod is taken out, and the inner cylinder 3 is pulled out.
Claims
1. A one-piece precast mold for cement poles, characterized in that: Include: Fixture (1); Outer cylinder (2), the outer cylinder (2) is mounted on the fixing frame (1); Inner cylinder (3), the outer cylinder (2) is provided with inner cylinder (3); A reinforcing cage (4) is provided between the outer cylinder (2) and the inner cylinder (3); A bottom support (5) is installed between the bottoms of the outer cylinder (2), the inner cylinder (3) and the reinforcing cage (4); Positioning plate (6) is installed between the tops of the outer cylinder (2), inner cylinder (3) and steel cage (4).
2. The integrated cement pole prefabrication mold according to claim 1, characterized in that: The outer cylinder (2) includes a fixed cylinder (21) and a movable cylinder (22). The fixed cylinder (21) is fixedly installed on the fixed frame (1). Connecting plates (23) are fixedly installed on both sides of the outer walls of the movable cylinder (22) and the fixed cylinder (21). The connecting plates (23) are connected by bolts.
3. The integrated cement pole prefabrication mold according to claim 2, characterized in that: The fixed cylinder (21) and the movable cylinder (22) are both semi-circular truncated cones with a larger upper part and a smaller lower part. The inner cylinder (3) and the steel cage (4) are truncated cone structures coaxial with the fixed cylinder (21). Multiple vibrators (7) are fixedly installed on the inner wall of the inner cylinder (3), the outer wall of the fixed cylinder (21) and the movable cylinder (22).
4. The integrated cement pole prefabrication mold according to claim 2, characterized in that: The base support (5) includes a support plate (51), which is bolted to the bottom of the fixed cylinder (21) and the movable cylinder (22). A central column (52) is fixedly installed in the middle of the support plate (51), and the central column (52) is movably sleeved on the bottom of the inner cavity of the inner cylinder (3). A positioning ring (53) is fixedly installed on the support plate (51), and the positioning ring (53) is engaged with the bottom outer wall of the steel cage (4).
5. The integrated cement pole prefabrication mold according to claim 2, characterized in that: The positioning plate (6) includes an installation plate (61). The two ends of the installation plate (61) are respectively connected to the top of the fixed cylinder (21) and the movable cylinder (22) by bolts. The bottom of the installation plate (61) is fixedly installed with a first inner ring (62) and a second inner ring (63). The first inner ring (62) is engaged with the top inner wall of the inner cylinder (3), and the second inner ring (63) is engaged with the top inner wall of the reinforcing cage (4). The gap between the inner cylinder (3) and the outer cylinder (2) on both sides of the installation plate (61) forms a pouring port (8).
Citation Information
Patent Citations
Integrated concrete pole prefabricating mold
CN222178201U