Glass conveying device
The inclined conveying mechanism and modular support structure solve the problem of etching solution residue in traditional conveying methods, achieving efficient cleaning and reducing secondary corrosion, thus improving the efficiency and quality of glass production.
Patent Information
- Application Number
- CN202521104644.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-14
- Estimated Expiration
- 2035-05-30
AI Technical Summary
In existing glass production and processing, traditional conveying methods result in etching solution residues on the glass surface, affecting cleaning efficiency and potentially causing secondary corrosion.
Design an inclined conveying mechanism that uses gravity to make the etching solution flow away quickly. Combine a modular conveying structure and a support sleeve support structure to ensure conveying stability and reduce friction damage.
It significantly reduces etching solution residue, improves cleaning efficiency, reduces the risk of secondary corrosion, increases product yield, and simplifies the maintenance process.
Smart Images
Figure CN224118283U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass production and processing technology, specifically to a glass conveying device. Background Technology
[0002] In the glass manufacturing process, shaped glass typically requires etching. During etching, an etching solution is sprayed onto the glass surface. After etching, the glass needs to be transported to the next process via a conveyor to clean the surface of the etching solution. Currently, most existing technologies use a conveyor shaft to transport the glass. This shaft is connected to a drive motor; the glass is placed flat on the shaft, and the motor drives the shaft to rotate, thus moving the glass. However, this traditional conveying method has significant drawbacks. Because the glass is placed flat on the shaft, etching solution easily remains on the glass surface during transport. This not only affects the efficiency of subsequent cleaning processes but may also cause secondary corrosion to the glass surface due to the residual etching solution. Utility Model Content
[0003] The present invention aims to provide a glass conveying device to improve the cleaning efficiency of etching solution and reduce secondary corrosion of glass surface caused by etching solution.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a glass conveying device, including a base and a mounting base, one end of the mounting base being hinged to the base, a driving component being hinged to the base, the output shaft of the driving component being hinged to the mounting base, the driving component being able to drive the mounting base to tilt, a driving unit and a conveying mechanism being provided on the mounting base, the driving unit being able to drive the conveying mechanism to rotate, and the conveying mechanism being used to convey glass.
[0005] The beneficial effects of this solution are as follows: This technical solution uses a drive component to tilt the mounting base, creating an inclined surface during glass transport. Gravity then forces the etching solution to flow rapidly along the glass surface, preventing residue buildup. Compared to traditional flat transport methods, this design significantly reduces etching solution retention time. This improves the efficiency of subsequent cleaning processes, reduces the number of cleaning cycles and water consumption, and shortens the process cycle. Furthermore, it effectively reduces the risk of secondary corrosion of the glass surface by the etching solution, ensuring surface flatness and smoothness, and improving product yield.
[0006] Furthermore, the mounting base has a tilt angle of 4°-6°.
[0007] The beneficial effects of this solution are as follows: This technical solution limits the tilt angle of the mounting base to an optimized range of 4°-6°, which can ensure that the etching solution flows at a sufficient speed under the action of gravity, effectively reducing residue, and also avoid the glass from sliding and shifting during the conveying process due to excessive angle, thus ensuring conveying stability.
[0008] Furthermore, the mounting base is provided with a first mounting slot, and several second mounting slots are provided at intervals on the two side walls opposite to the first mounting slot. Each second mounting slot can be detachably connected to a mounting block. The conveying mechanism includes several conveying units, and the two ends of each conveying unit are rotatably connected to two oppositely arranged mounting blocks.
[0009] The beneficial effects of this solution are as follows: By setting detachable mounting blocks on both sides of the first mounting slot of the mounting base, the conveying unit is rotatably connected to the mounting blocks instead of being directly mounted on the mounting base, forming a modular conveying structure. When a conveying unit experiences wear, jamming, or other malfunctions, only the corresponding mounting block needs to be removed to individually remove the conveying unit for repair or replacement, without disassembling the entire conveying mechanism. This design significantly reduces maintenance complexity and shortens equipment downtime.
[0010] Furthermore, each conveying unit includes a conveying shaft, and each conveying shaft is equipped with a first conveying section and a second conveying section. A support section is provided on the conveying shaft between the first and second conveying sections. A support block is fixedly connected to the bottom of the first mounting slot, and several support slots are provided on the top of the support block. The support section is rotatably installed in the support slots.
[0011] The beneficial effects of this solution are as follows: By setting a support on the conveyor shaft, and cooperating with the support block and support groove at the bottom of the first mounting slot, an intermediate support structure for the conveyor unit is formed. This design can effectively distribute the force on the mounting blocks at both ends of the conveyor shaft, reduce the bending deformation of the conveyor shaft due to long-term bearing of the glass weight, and improve the structural stability of the conveyor mechanism.
[0012] Furthermore, the support part includes a support sleeve, which is sleeved on the middle of the transmission shaft and fixedly connected to the transmission shaft. Both ends of the support sleeve are fixedly connected with annular limiting blocks.
[0013] The beneficial effects of this solution are as follows: This technical solution forms a modular support structure by fitting a support sleeve in the middle of the conveyor shaft and fixing it with an annular limiting block. The fixed connection between the support sleeve and the conveyor shaft ensures that the support part rotates synchronously with the conveyor shaft, avoiding wear caused by relative sliding; the annular limiting blocks at both ends can effectively prevent the support sleeve from axially moving within the support groove, ensuring the positional stability of the conveyor shaft during rotation.
[0014] Furthermore, both the No. 1 and No. 2 conveying units include two locking sleeves, which are installed at intervals on the conveying shaft. Connecting sleeves are snapped into the opposite ends of the two locking sleeves. Several bushings are fitted on the conveying shaft between the two connecting sleeves. The connecting sleeves are snapped into adjacent bushings, and the adjacent bushings are snapped into each other. A conveying wheel is fixedly connected to each bushing.
[0015] The beneficial effects of this solution are as follows: By setting a conveying section structure consisting of a locking sleeve, a bushing, and a conveying wheel on the conveying shaft, this technical solution ensures that the glass only contacts the surface of the conveying wheel, significantly reducing the contact area between the conveying mechanism and the glass. This design reduces the risk of scratches on the glass surface caused by friction during conveying, and the modular structure of the conveying wheel and bushing facilitates the replacement of individual worn parts, further reducing maintenance costs.
[0016] Furthermore, each connecting sleeve is provided with a limiting sleeve between it and the adjacent bushing. One end of the limiting sleeve is engaged with the connecting sleeve, and the other end of the limiting sleeve is engaged with the adjacent bushing. Each limiting sleeve is fixedly connected with a blocking wheel.
[0017] The beneficial effects of this solution are as follows: By setting blocking wheels that rotate synchronously with the conveyor wheel at both ends of several bushings, this technical solution can limit the glass and ensure that the glass is conveyed normally on the conveyor wheel.
[0018] Furthermore, the drive unit includes a power component, on which a transmission shaft is mounted. The transmission shaft is rotatably mounted on a mounting base, and several first bevel gears are mounted on the transmission shaft. Each transmission shaft has a second bevel gear mounted at one end near the transmission shaft, and the first bevel gears mesh with the second bevel gears.
[0019] The beneficial effects of this solution are as follows: This technical solution achieves synchronous drive of multiple transmission shafts by the power component through the bevel gear pair (bevel gear No. 1 and bevel gear No. 2), which can ensure that the rotation speed of each transmission unit is consistent and avoid scratches on the glass surface or positional displacement caused by speed difference.
[0020] Furthermore, a drainage hole is provided at the bottom of the No. 1 installation slot.
[0021] The beneficial effect of this solution is that a drainage hole is set at the bottom of the No. 1 mounting slot, which allows the etching solution flowing down during the glass transfer process to be discharged directly through the drainage hole. Attached Figure Description
[0022] Figure 1 This is a three-dimensional view of the glass conveying device of this utility model;
[0023] Figure 2 This is a three-dimensional view of the transmission unit of this utility model. Detailed Implementation
[0024] The following detailed description illustrates the specific implementation method:
[0025] The reference numerals in the accompanying drawings include: base 1, mounting base 2, driving component 3, mounting slot 1 4, mounting block 5, drain hole 6, transmission shaft 7, support sleeve 8, annular limit block 9, support block 10, locking sleeve 11, connecting sleeve 12, limit sleeve 13, bushing 14, limit sleeve 2 15, blocking wheel 16, transmission wheel 17, power component 18, transmission shaft 19, mounting slot 3 20, bevel gear 1 21, and bevel gear 22.
[0026] Example
[0027] like Figure 1 The glass conveying device shown includes a base 1, hinges, and couplings.
[0028] like Figure 1 As shown, the base 1 includes a horizontal section and a vertical section connected in sequence. The horizontal and vertical sections are integrally formed. A mounting seat 2 is provided on the top of the base 1. The left side of the mounting seat 2 is connected to the left side of the vertical section via a hinge. A driving component 3 is hinged to the right side of the upper side of the horizontal section. The output shaft of the driving component 3 is hinged to the right side of the bottom of the mounting seat 2. The driving component 3 can drive the mounting seat 2 to tilt. The tilt angle of the mounting seat 2 is 4°-6°. This tilting design facilitates the rapid flow of etching solution under gravity. In this embodiment, the driving component 3 is a cylinder of model SC45, and the tilt angle of the mounting seat 2 is 6°.
[0029] like Figure 1 As shown, the mounting base 2 is provided with a drive unit and a transmission mechanism from left to right.
[0030] like Figure 1 As shown, a first mounting slot 4 is provided on the top of the mounting base 2. Several second mounting slots are provided at intervals on the left and right side walls of the first mounting slot 4. An I-shaped mounting block 5 is snapped into each second mounting slot. Two drainage holes 6 are provided at the bottom of the first mounting slot 4.
[0031] like Figure 1-2 As shown, the conveying mechanism includes several conveying units, each of which is rotatably connected at both ends to two oppositely arranged mounting blocks 5. Specifically, each conveying unit includes a conveying shaft 7, and each conveying shaft 7 is provided with a first conveying section and a second conveying section. A support section is provided on the conveying shaft 7 between the first and second conveying sections. The support section includes a support sleeve 8, which is fitted onto the middle of the conveying shaft 7 and glued to it. Both ends of the support sleeve 8 are integrally formed with annular limiting blocks 9. A support block 10 is welded to the bottom of the first mounting groove 4, and several support grooves are opened on the top of the support block 10. The support sleeve 8 is rotatably disposed in the support grooves.
[0032] like Figure 2As shown, the No. 1 transmission unit is located to the left of the No. 2 transmission unit, and the No. 1 transmission unit and the No. 2 transmission unit have the same structure. The following description uses the No. 1 conveyor section as an example. The No. 1 conveyor section includes two locking sleeves 11, which are installed at intervals on the conveyor shaft 7. Each of the two locking sleeves 11 has a connecting sleeve 12 snapped onto its opposite ends. From left to right, the conveyor shaft 7 between the two connecting sleeves 12 is fitted with a No. 1 limiting sleeve 13, several shaft sleeves 14, and a No. 2 limiting sleeve 15. The left end of the No. 1 limiting sleeve 13 is snapped into the connecting sleeve 12, and the right end of the No. 1 limiting sleeve 13 is snapped into the adjacent shaft sleeve 14. The adjacent shaft sleeves 14 are snapped into each other. The left end of the No. 2 limiting sleeve 15 is snapped into the adjacent shaft sleeve 14, and the right end of the No. 2 limiting sleeve 15 is snapped into the connecting sleeve 12. Both the No. 1 limiting sleeve 13 and the No. 2 limiting sleeve 15 have a shielding wheel 16 glued to them, and each shaft sleeve 14 has a conveyor wheel 17 glued to it.
[0033] like Figure 1 As shown, the drive unit includes a power component 18. A fixed base 1 is welded to the rear side of the mounting base 2. The power component 18 is bolted to the fixed base 1. A transmission shaft 19 is mounted on the output shaft of the power component 18 via a coupling. The mounting base 2 has a third mounting slot 20. The transmission shaft 19 passes through the rear side of the third mounting slot 20 and is rotatably connected to the front side of the third mounting slot 20. Several first bevel gears 21 are mounted on the transmission shaft 19. The left end of each transmission shaft 7 passes through the first mounting slot 4 and is located in the third mounting slot 20. A second bevel gear 22 is mounted on the left end of each transmission shaft 7. The first bevel gears 21 and the second bevel gears 22 mesh, thereby enabling the power component 18 to drive the transmission shaft 7 to rotate. In this embodiment, the power component 18 is a servo motor of model HG-KR43J-S100.
[0034] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions and / or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.
Claims
1. A glass conveying device, characterized in that: It includes a base and a mounting base. One end of the mounting base is hinged to the base. A driving component is hinged to the base. The output shaft of the driving component is hinged to the mounting base. The driving component can drive the mounting base to tilt. The mounting base is equipped with a driving unit and a conveying mechanism. The driving unit can drive the conveying mechanism to rotate. The conveying mechanism is used to convey glass.
2. The glass conveying device according to claim 1, characterized in that: The mounting bracket has a tilt angle of 4°-6°.
3. The glass conveying device according to claim 2, characterized in that: The mounting base is provided with a first mounting slot. Several second mounting slots are provided at intervals on the two side walls opposite to the first mounting slot. Each second mounting slot can be detachably connected to a mounting block. The conveying mechanism includes several conveying units. The two ends of each conveying unit are rotatably connected to two oppositely arranged mounting blocks.
4. The glass conveying device according to claim 3, characterized in that: Each conveying unit includes a conveying shaft, and each conveying shaft is equipped with a first conveying section and a second conveying section. A support section is provided on the conveying shaft between the first and second conveying sections. A support block is fixedly connected to the bottom of the first mounting slot, and several support slots are provided on the top of the support block. The support section is rotatably installed in the support slots.
5. The glass conveying device according to claim 4, characterized in that: The support part includes a support sleeve, which is fitted onto the middle of the transmission shaft and fixedly connected to the transmission shaft. Both ends of the support sleeve are fixedly connected to annular limiting blocks.
6. The glass conveying device according to claim 5, characterized in that: Both the No. 1 and No. 2 conveyor sections include two locking sleeves, which are installed at intervals on the conveyor shaft. Connecting sleeves are snapped into the opposite ends of the two locking sleeves. Several bushings are fitted on the conveyor shaft between the two connecting sleeves. The connecting sleeves are snapped into adjacent bushings, and the adjacent bushings are snapped into each other. A conveyor wheel is fixedly connected to each bushing.
7. The glass conveying device according to claim 6, characterized in that: Each connecting sleeve is provided with a limiting sleeve between it and the adjacent bushing. One end of the limiting sleeve is engaged with the connecting sleeve, and the other end of the limiting sleeve is engaged with the adjacent bushing. Each limiting sleeve is fixedly connected with a blocking wheel.
8. The glass conveying device according to claim 7, characterized in that: The drive unit includes a power component, on which a transmission shaft is mounted. The transmission shaft is rotatably mounted on a mounting base. Several first bevel gears are mounted on the transmission shaft. A second bevel gear is mounted on one end of each transmission shaft near the transmission shaft. The first bevel gears mesh with the second bevel gears.
9. The glass conveying device according to claim 8, characterized in that: The bottom of the No. 1 installation slot is equipped with a drainage hole.