Calcium carbide furnace gas monitoring device

Abstract

The utility model discloses a gas monitoring device for a calcium carbide furnace, which is characterized in that a gas production pipe is fixedly arranged at the top of the detector, and a gas production valve is fixedly connected to the end part of the gas production pipe; the gas treatment mechanism comprises a gas outlet pipe, a purification assembly, a gas collecting pipe, a gas collecting valve, a gas collecting tank, an exhaust pipe and an exhaust valve; the gas outlet pipe is fixed to the side face of the detector, the purification assembly is fixed to the other end of the gas outlet pipe, the gas collecting pipe is fixed to the other side of the purification assembly, the gas collecting valve is fixed to the other end of the gas collecting pipe, the gas collecting tank is fixed to the other side of the gas collecting valve, the exhaust pipe is fixed to the other end of the gas collecting tank, and the exhaust valve is fixed to the other end of the exhaust pipe. Toxic gas in gas is purified through the gas treatment mechanism, combustible gas is stored in the gas collection tank to be recycled, the alarm mechanism is used for timely determining that the gas collection tank is full of the gas, and explosion caused by large gas pressure is avoided.

Description

Technical Field

[0001] This utility model relates to the field of gas monitoring technology, specifically a gas monitoring device for a calcium carbide furnace. Background Technology

[0002] The calcium carbide furnace is the main equipment for producing calcium carbide. Inside the furnace, the high temperature generated by the electric arc melts the furnace charge, producing calcium carbide. During the calcium carbide production process, a large amount of furnace gas is generated. This gas contains carbon monoxide, carbon dioxide, hydrogen sulfide, etc. Many of these gases are toxic, flammable, and explosive. Therefore, real-time monitoring and control are required to ensure production safety and environmental protection.

[0003] If the gas is discharged directly after the detection device has completed the detection, it will cause serious harm to the environment, human health, production safety and ecosystem, and may also bring legal and economic risks. In order to avoid these harms, the gas after detection must be properly treated and the emission gas must be ensured to comply with environmental protection regulations. Utility Model Content

[0004] The purpose of this utility model is to provide a gas monitoring device for calcium carbide furnaces to solve the problems mentioned in the background section. To solve the above technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a gas monitoring device for an calcium carbide furnace, comprising:

[0006] The detector has a gas sampling pipe fixedly installed on its top, and a gas sampling valve is fixedly connected to the end of the gas sampling pipe.

[0007] A gas processing mechanism, comprising an outlet pipe, a purification component, a gas collection pipe, a gas collection valve, a gas collection tank, an exhaust pipe, and an exhaust valve;

[0008] The exhaust pipe is fixed to the side of the detector, the purification component is fixed to the other end of the exhaust pipe, the gas collection pipe is fixed to the other side of the purification component, the gas collection valve is fixed to the other end of the gas collection pipe, the gas collection tank is fixed to the other side of the gas collection valve, the exhaust pipe is fixed to the other end of the gas collection tank, and the exhaust valve is fixed to the other end of the exhaust pipe.

[0009] Furthermore, the purification component includes a housing, a filter plate, a connector, and a partition;

[0010] The outer shell is fixed to the other end of the air outlet pipe. There are three inlets that are equidistantly located on the top surface of the outer shell. There are two partitions that are equidistantly fixed inside the outer shell cavity. There are three filter plates that are respectively inserted into the three inlets.

[0011] Furthermore, a bracket is fixed to the bottom of the gas collecting tank, a sealing plate is fixed to the top surface of the filter plate, and a handle is fixed to the top surface of the sealing plate.

[0012] Furthermore, the size of the sealing plate is larger than the size of the socket opening, and the two partitions divide the interior of the shell into three chambers. The three filter plates pass through the corresponding sockets and are inserted into the corresponding chambers.

[0013] Furthermore, it also includes an alarm mechanism, which comprises a round tube, a round plate, a round cylinder, a spring, a pull rod, a sliding column, and a warning sign;

[0014] The circular tube is fixedly connected to the side wall of the exhaust pipe, the circular plate is slidably connected inside the circular tube, the cylinder is fixedly connected to the top of the circular plate, the other end of the cylinder passes through the top of the circular tube, the two ends of the spring are fixedly connected to the top of the circular plate and the top of the circular tube respectively, the cylinder passes through the spring, one end of the pull rod is rotatably connected to the end of the cylinder, the sliding column is rotatably connected to the other end of the pull rod, the sign is rotatably connected to the side wall of the circular tube, the surface of the sign has a sliding groove, and the sliding column is slidably connected inside the sliding groove.

[0015] Furthermore, two square columns are symmetrically arranged at the top of the cylinder, and a connecting column is fixedly connected between the two square columns. Rotary tubes are fixed at both ends of the pull rod. One end of the rotary tube is rotatably connected to the connecting column. A second rotary groove is opened at the end of the sliding column, and the other end of the rotary tube is rotatably connected in the second rotary groove.

[0016] Furthermore, a connecting plate is fixedly provided on the upper end of the side wall of the circular tube, and a first rotating groove is opened on the side wall of the connecting plate, and the end of the sign is rotatably connected in the first rotating groove.

[0017] This utility model has the following beneficial effects:

[0018] In this invention, the detector takes the detected gas and sends it through the outlet pipe into the purification component. After entering the purification component, the toxic gases in the gas are adsorbed by the internal filter plate. The remaining combustible gases are stored in the gas collection tank through the gas collection pipe. These combustible gases are recycled and reused, preventing toxic gases from entering the air and causing environmental pollution, and preventing combustible gases from entering the air and causing an explosion. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0022] Figure 3 This utility model Figure 2 A schematic diagram of the structure of part A in the diagram;

[0023] Figure 4 This utility model Figure 2 A schematic diagram of section B in the diagram.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 100. Detector; 110. Gas sampling pipe; 120. Gas sampling valve;

[0026] 210. Exhaust pipe; 220. Purification component; 230. Gas collection pipe; 240. Gas collection valve; 250. Gas collection tank; 251. Bracket; 260. Exhaust pipe; 270. Exhaust valve;

[0027] 221. Outer shell; 222. Filter plate; 223. Inlet; 224. Partition; 225. Sealing plate; 226. Handle;

[0028] 300, Alarm mechanism; 310, Round tube; 311, Connecting plate; 312, First rotating groove; 320, Round plate; 330, Round cylinder; 331, Square column; 332, Connecting column; 340, Spring; 350, Pull rod; 351, Rotary tube; 360, Sliding column; 361, Second rotating groove; 370, Warning sign; 371, Sliding groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0031] Please see Figure 1-4 As shown, this utility model is a gas monitoring device for a calcium carbide furnace, comprising:

[0032] The detector 100 has a gas sampling pipe 110 fixedly installed on its top. A gas sampling valve 120 is fixedly connected to the end of the gas sampling pipe 110. When 120 is opened, the gas in the flue gas pipe of the calcium carbide furnace is collected and enters the detector through 110.

[0033] The gas processing mechanism includes an outlet pipe 210, a purification component 220, a gas collecting pipe 230, a gas collecting valve 240, a gas collecting tank 250, an exhaust pipe 260, and an exhaust valve 270.

[0034] The gas outlet pipe 210 is fixed to the side of the detector 100, the purification component 220 is fixed to the other end of the gas outlet pipe 210, the gas collection pipe 230 is fixed to the other side of the purification component 220, the gas collection valve 240 is fixed to the other end of the gas collection pipe 230, the gas collection tank 250 is fixed to the other side of the gas collection valve 240, the exhaust pipe 260 is fixed to the other end of the gas collection tank 250, and the exhaust valve 270 is fixed to the other end of the exhaust pipe 260. The gas detected by the detector enters the purification component 220 through the gas outlet pipe 210. After being purified by the purification component 220, the toxic gas is adsorbed, and the remaining combustible gas enters the gas collection tank 250 through the gas collection pipe 230. The combustible gas is collected in the gas collection tank 250. When the sealed plate 225 is full of gas, the gas is extracted from the exhaust pipe 260 by opening the exhaust valve 270.

[0035] The purification component 220 includes a housing 221, a filter plate 222, an inlet 223, and a partition 224;

[0036] The outer shell 221 is fixed to the other end of the gas outlet pipe 210. There are three inlets 223, which are equally spaced on the top surface of the outer shell 221. There are two partitions 224, which are equally spaced and fixed in the inner cavity of the outer shell 221. There are three filter plates 222, which are respectively inserted into the three inlets 223. The filter plates 222 are aligned with the inlets 223 and inserted into the outer shell 221. After the gas enters the outer shell 221 through the gas outlet pipe 210, it passes through the three layers of filter plates 222 to adsorb the toxic gas.

[0037] A bracket 251 is fixed at the bottom of the gas collection tank 250, and a sealing plate 225 is fixed on the top surface of the filter plate 222. A handle 226 is fixed on the top surface of the sealing plate 225. Pulling the handle 226 moves the sealing plate 225, and the sealing plate 225 moves the filter plate 222 into and out of the insertion port 223 for easy replacement.

[0038] The size of the sealing plate 225 is larger than the opening size of the inlet 223 to prevent gas from leaking from the inlet 223. The two partitions 224 divide the interior of the outer shell 221 into three chambers. The three filter plates 222 pass through the corresponding inlet 223 and are inserted into the corresponding chambers.

[0039] Working principle: The gas detected by the detector enters the outer shell 221 through the gas outlet pipe 210. After entering the outer shell 221 through the gas outlet pipe 210, the gas passes through three layers of filter plates 222 to adsorb the toxic gas. When the filter plates 222 need to be replaced, the handle 226 is pulled to move the sealing plate 225. The sealing plate 225 moves the filter plates 222 to insert and pull out of the insertion port 223. The remaining combustible gas enters the gas collection tank 250 through the gas collection pipe 230 and is collected in the gas collection tank 250. When the sealing plate 225 is full of gas, the gas is extracted from the exhaust pipe 260 by opening the exhaust valve 270.

[0040] Please see Figure 1-4 As shown, this embodiment, based on the above embodiment, further includes:

[0041] Alarm mechanism 300 includes a round tube 310, a round plate 320, a round cylinder 330, a spring 340, a pull rod 350, a sliding column 360, and a warning sign 370;

[0042] A circular tube 310 is fixedly connected to the side wall of an exhaust pipe 260. A circular plate 320 is slidably connected inside the circular tube 310. A cylinder 330 is fixedly connected to the top of the circular plate 320, with the other end of the cylinder 330 passing through the top of the circular tube 310. A spring 340 is fixedly connected at both ends to the top of the circular plate 320 and the top of the circular tube 310, respectively, with the cylinder 330 passing through the spring 340. One end of a pull rod 350 is rotatably connected to the end of the cylinder 330. A sliding column 360 is rotatably connected to the other end of the pull rod 350. A warning sign 370 is rotatably connected to the side wall of the circular tube 310. A groove 371 is provided on the surface of the warning sign 370, and the sliding column 360 is slidably connected within the groove 371. When… After the gas collection tank 250 is full, the gas pressure inside the gas collection tank 250 increases, causing the circular plate 320 to slide upward inside the circular tube 310. The upward sliding of the circular tube 310 causes the cylindrical column 330 to slide upward, compressing the spring 340 at the same time. The upward sliding of the cylindrical column 330 causes one end of the pull rod 350 to rotate and move upward. The upward movement of one end of the pull rod 350 causes the other end of the pull rod 350 to move upward, thereby causing the sliding column 360 to move upward. The upward movement of the sliding column 360 causes the sliding column 360 to slide in the sliding groove 371, while simultaneously causing one end of the warning sign 370 to lift up, making the warning sign 370 vertical to indicate to the staff that the gas collection tank 250 is full of gas, thus preventing the gas collection tank 250 from exploding due to excessive pressure.

[0043] Two square columns 331 are symmetrically arranged on the top of the cylindrical column 330. A connecting column 332 is fixedly connected between the two square columns 331. Rotary tubes 351 are fixed at both ends of the pull rod 350. One end of the rotary tube 351 is rotatably connected to the connecting column 332. A second rotating groove 361 is opened at the end of the sliding column 360. The other end of the rotary tube 351 is rotatably connected in the second rotating groove 361. One end of the rotary tube 351 rotates around the connecting column 332. The other end of the rotary tube 351 rotates in the second rotating groove 361.

[0044] A connecting plate 311 is fixedly installed on the upper end of the side wall of the round tube 310. A first rotating groove 312 is opened on the side wall of the connecting plate 311. The end of the sign 370 is rotatably connected in the first rotating groove 312. When one end of the sign 370 is lifted, the other end of the sign 370 rotates in the first rotating groove 312.

[0045] Working principle: When the gas collection tank 250 is full, the gas pressure inside the gas collection tank 250 increases, causing the circular plate 320 to slide upward in the circular tube 310. The upward sliding of the circular tube 310 drives the cylindrical column 330 to slide upward, compressing the spring 340 at the same time. The upward sliding of the cylindrical column 330 drives the square column 331 and the connecting column 332 to move upward. The upward movement of the square column 331 and the connecting column 332 drives one end of the rotating tube 351 to rotate and move upward. The upward movement of one end of the pull rod 350 drives the other end of the pull rod 350 to move upward and rotate in the second rotating groove 361, thereby driving the sliding column 360 to move upward. The upward movement of the sliding column 360 causes the sliding column 360 to slide in the sliding groove 371, while driving one end of the warning sign 370 to lift up, causing the other end of the warning sign 370 to rotate in the first rotating groove 312, so that the warning sign 370 is vertical, indicating to the staff that the gas collection tank 250 is full of gas, thus preventing the gas collection tank 250 from exploding due to excessive pressure.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A gas monitoring device for a calcium carbide furnace, characterized in that, include: A detector (100) is provided with a gas sampling pipe (110) fixedly installed on the top of the detector (100), and a gas sampling valve (120) is fixedly connected to the end of the gas sampling pipe (110). A gas processing mechanism, comprising an outlet pipe (210), a purification component (220), a gas collection pipe (230), a gas collection valve (240), a gas collection tank (250), an exhaust pipe (260), and an exhaust valve (270); The exhaust pipe (210) is fixed to the side of the detector (100), the purification component (220) is fixed to the other end of the exhaust pipe (210), the gas collecting pipe (230) is fixed to the other side of the purification component (220), the gas collecting valve (240) is fixed to the other end of the gas collecting pipe (230), the gas collecting tank (250) is fixed to the other side of the gas collecting valve (240), the exhaust pipe (260) is fixed to the other end of the gas collecting tank (250), and the exhaust valve (270) is fixed to the other end of the exhaust pipe (260).

2. The gas monitoring device for a calcium carbide furnace according to claim 1, characterized in that: The purification component (220) includes a housing (221), a filter plate (222), a socket (223), and a partition (224); The outer shell (221) is fixed to the other end of the air outlet pipe (210). There are three inlets (223) that are equidistantly located on the top surface of the outer shell (221). There are two partitions (224) that are equidistantly fixed in the inner cavity of the outer shell (221). There are three filter plates (222) that are respectively inserted into the three inlets (223).

3. The gas monitoring device for a calcium carbide furnace according to claim 2, characterized in that: The bottom of the gas collecting tank (250) is fixed with a bracket (251), the top surface of the filter plate (222) is fixed with a sealing plate (225), and the top surface of the sealing plate (225) is fixed with a handle (226).

4. The gas monitoring device for a calcium carbide furnace according to claim 3, characterized in that: The size of the sealing plate (225) is larger than the opening size of the socket (223). The two partitions (224) divide the interior of the outer shell (221) into three chambers. The three filter plates (222) pass through the corresponding sockets (223) and are inserted into the corresponding chambers.

5. The gas monitoring device for a calcium carbide furnace according to claim 4, characterized in that: It also includes an alarm mechanism (300), which includes a round tube (310), a round plate (320), a round cylinder (330), a spring (340), a pull rod (350), a sliding column (360), and a warning sign (370); The circular tube (310) is fixedly connected to the side wall of the exhaust pipe (260), the circular plate (320) is slidably connected inside the circular tube (310), the cylinder (330) is fixedly connected to the top of the circular plate (320), the other end of the cylinder (330) passes through the top of the circular tube (310), the two ends of the spring (340) are fixedly connected to the top of the circular plate (320) and the top of the circular tube (310) respectively, the cylinder (330) passes through the spring (340), one end of the pull rod (350) is rotatably connected to the end of the cylinder (330), the sliding column (360) is rotatably connected to the other end of the pull rod (350), the sign (370) is rotatably connected to the side wall of the circular tube (310), the surface of the sign (370) is provided with a sliding groove (371), and the sliding column (360) is slidably connected inside the sliding groove (371).

6. The gas monitoring device for a calcium carbide furnace according to claim 5, characterized in that: The top of the cylinder (330) is symmetrically provided with two square columns (331), and a connecting column (332) is fixedly connected between the two square columns (331). The two ends of the pull rod (350) are fixed with rotating tubes (351). One end of the rotating tube (351) is rotatably connected to the connecting column (332). The end of the sliding column (360) is provided with a second rotating groove (361), and the other end of the rotating tube (351) is rotatably connected in the second rotating groove (361).

7. The gas monitoring device for a calcium carbide furnace according to claim 6, characterized in that: A connecting plate (311) is fixedly installed on the upper side wall of the circular tube (310). A first rotating groove (312) is opened on the side wall of the connecting plate (311). The end of the sign (370) is rotatably connected in the first rotating groove (312).

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