Detection device for refractory material production
By designing a rotation and clamping mechanism, the problem of incomplete cooling of refractory materials is solved, achieving all-round cooling and convenient movement, thus improving the practicality and safety of the refractory material testing device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-04-14
AI Technical Summary
Existing refractory material testing devices have limitations in mobility during the cooling process, resulting in incomplete cooling, which may cause injury to workers and affect material output efficiency.
The system employs a rotating mechanism and a clamping mechanism, with a servo motor driving the active and driven gears in conjunction with the limiting groove and limiting block to achieve all-round cooling of the refractory material. Combined with the cooling fan and nozzle design, it achieves comprehensive air cooling treatment. The clamping mechanism utilizes an electric telescopic rod and clamping plate to achieve convenient clamping and movement of the refractory material.
It achieves all-round cooling of refractory materials, improves cooling effect and safety, enhances the practicality and convenience of the device, avoids injury to workers, and improves material discharge efficiency.
Smart Images

Figure CN224122559U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refractory material production technology, and in particular to a testing device for refractory material production. Background Technology
[0002] Refractories are a class of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which a conical specimen of a refractory material, under no load, resists high temperatures without softening or melting. However, defining refractoriness alone is insufficient to fully describe refractory materials; 1580℃ is not absolute. Currently, refractory materials are defined as any material whose physicochemical properties allow it to be used in high-temperature environments. During production, refractory materials require testing using specialized equipment for inspection.
[0003] For example, application number CN212180664U discloses "a testing device for refractory material production" and specifically discloses that: a lifting mechanism is arranged above the heating mechanism, a measuring mechanism is arranged inside the lifting mechanism, a cooling mechanism is arranged behind the heating mechanism, and an operation panel is arranged in front of the heating mechanism. However, in the above technology, it is inconvenient to move the refractory material when it is cooled by blowing air, which makes the cooling process incomplete and restricts movement. Therefore, some parts of the refractory material are not cooled when it is discharged, which can easily cause injury to the workers and reduce the practicality of the device. Therefore, this utility model proposes a testing device for refractory material production to solve the above problems. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a testing device for refractory material production, which solves the problem in the prior art where it is inconvenient to move the refractory material, resulting in insufficient cooling and limitations in movement. Consequently, some parts of the refractory material are not cooled during discharge, which can easily cause injury to workers.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a testing device for refractory material production, including a base plate, a heating box installed at the top of the base plate, an observation window provided at the front end of the heating box, a support rod installed on one side of the top of the base plate, an installation cavity installed at the top of the support rod, a moving mechanism provided inside the installation cavity, a cylinder installed at the bottom of the installation cavity, an installation frame installed at the bottom of the cylinder, a fixing cavity installed at the bottom of the installation frame, a rotating mechanism provided inside the fixing cavity, a fixing frame installed at the bottom of the fixing cavity, and a clamping mechanism provided below the fixing frame;
[0006] The rotating mechanism includes a first servo motor, a driving gear, a driven gear, and a limiting structure. The first servo motor is mounted on the top of the fixed cavity, the driving gear is mounted on one side inside the fixed cavity, the output end of the first servo motor is connected to one end of the driving gear, the driven gear is meshed on one side of the driving gear, and the bottom end of the driven gear is connected to the top of the fixed frame.
[0007] A further improvement is that the limiting structure includes a limiting groove and a limiting block. The limiting groove is opened inside the fixed cavity, and the limiting block is provided inside the limiting groove. The bottom end of the limiting block is connected to the top end of the fixed frame.
[0008] A further improvement is that a support is installed on one side of the top of the base plate, a cooling fan is installed on the top of the support, and a nozzle is installed at one end of the cooling fan.
[0009] A further improvement is that the clamping mechanism includes an electric telescopic rod and a clamping plate. The electric telescopic rod is installed on both sides inside the fixed frame, and a clamping plate is installed at one end of the electric telescopic rod.
[0010] A further improvement is made in that: the moving mechanism includes a second servo motor, a screw, a screw sleeve, a limiting rod, and a limiting sleeve. The second servo motor is installed at one end of the mounting cavity. The screw is installed at the lower part of the mounting cavity. The output end of the second servo motor is connected to one end of the screw. A screw sleeve is provided on the outer wall of the screw. The bottom end of the screw sleeve is connected to the top end of the cylinder. A limiting rod is installed at the upper part of the mounting cavity. A limiting sleeve is provided on the outer wall of the limiting rod. The bottom end of the limiting sleeve is connected to the top end of the screw sleeve.
[0011] A further improvement is that the cross-section of the limiting rod is smaller than the cross-section of the limiting sleeve, and the limiting rod and the limiting sleeve form a sliding structure.
[0012] The beneficial effects of this utility model are as follows: By setting a rotating mechanism inside the fixed cavity, the rotation mechanism, through the cooperation of its first servo motor, driving gear, driven gear, limiting groove, and limiting block, can drive the clamped refractory material to rotate. The nozzle provides comprehensive air cooling to the refractory material, resulting in better cooling and reducing the risk of injury to workers, thus greatly improving the practicality of the device. Furthermore, by setting a clamping mechanism inside the fixed frame, the electric telescopic rod and clamping plate of the clamping mechanism facilitate convenient clamping of the refractory material, making inspection and discharge of the refractory material more convenient and faster, thus greatly improving the ease of use of the device. Attached Figure Description
[0013] Figure 1This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the overall structure of the clamping mechanism of this utility model;
[0015] Figure 3 This is a schematic diagram of the overall structure of the moving mechanism of this utility model;
[0016] Figure 4 This is a schematic diagram of the overall structure of the rotating mechanism of this utility model.
[0017] The components are as follows: 1. Base plate; 2. Heating box; 3. Observation window; 4. Support rod; 5. Mounting cavity; 6. Cylinder; 7. Mounting bracket; 8. Fixing cavity; 9. Fixing bracket; 10. Electric telescopic rod; 11. Clamping plate; 12. Support; 13. Cooling fan; 14. Nozzle; 15. First servo motor; 16. Drive gear; 17. Driven gear; 18. Limiting groove; 19. Limiting block; 20. Second servo motor; 21. Screw; 22. Screw sleeve; 23. Limiting rod; 24. Limiting sleeve. Detailed Implementation
[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0019] according to Figure 1 , 2 As shown in Figures 3 and 4, this embodiment proposes a testing device for refractory material production, including a base plate 1. A heating box 2 is installed at the top of the base plate 1, and an observation window 3 is provided at the front end of the heating box 2. A support rod 4 is installed on one side of the top of the base plate 1, and an installation cavity 5 is installed at the top of the support rod 4. A moving mechanism is provided inside the installation cavity 5. A cylinder 6 is installed at the bottom of the installation cavity 5, and an installation frame 7 is installed at the bottom of the cylinder 6. A fixing cavity 8 is installed at the bottom of the installation frame 7, and a rotating mechanism is provided inside the fixing cavity 8. A fixing frame 9 is installed at the bottom of the fixing cavity 8, and a clamping mechanism is provided below the fixing frame 9.
[0020] The rotating mechanism includes a first servo motor 15, a driving gear 16, a driven gear 17, and a limiting structure. The first servo motor 15 is mounted on the top of the fixed cavity 8, and the driving gear 16 is mounted on one side inside the fixed cavity 8. The output end of the first servo motor 15 is connected to one end of the driving gear 16. The driven gear 17 meshes with one side of the driving gear 16, and the bottom end of the driven gear 17 is connected to the top of the fixed frame 9. In use, the first servo motor 15 is started to drive the driving gear 16 to rotate. Since the driving gear 16 and the driven gear 17 mesh with each other, under the limiting of the limiting groove 18 and the limiting block 19, the driven gear 17 drives the fixed frame 9 to rotate, thereby driving the refractory material to rotate and perform a more comprehensive cooling treatment. It can drive the clamped refractory material to rotate, and the nozzle 14 performs a more comprehensive air cooling treatment on the refractory material, making the cooling effect of the refractory material better and less likely to cause injury to the workers, thus greatly improving the practicality of the device in use.
[0021] The limiting structure includes a limiting groove 18 and a limiting block 19. The limiting groove 18 is opened inside the fixed cavity 8, and the limiting block 19 is provided inside the limiting groove 18. The bottom end of the limiting block 19 is connected to the top end of the fixed frame 9. In use, the mutual cooperation between the limiting groove 18 and the limiting block 19 can limit the fixed frame 9 when it rotates, making the fixed frame 9 more stable when it rotates.
[0022] A support 12 is installed on one side of the top of the base plate 1, and a cooling fan 13 is installed on the top of the support 12. A nozzle 14 is installed at one end of the cooling fan 13. When in use, the cooling fan 13 is started, and the refractory material is cooled by air using the nozzle 14, so that the refractory material is cooled more efficiently.
[0023] The clamping mechanism includes an electric telescopic rod 10 and a clamping plate 11. The electric telescopic rod 10 is installed on both sides inside the fixed frame 9. The clamping plate 11 is installed at one end of the electric telescopic rod 10. When in use, the electric telescopic rod 10 is activated to move the clamping plate 11 to clamp the refractory material, making it more convenient and faster to test and discharge the refractory material, thereby greatly improving the convenience of the device in use.
[0024] The moving mechanism includes a second servo motor 20, a screw 21, a screw sleeve 22, a limiting rod 23, and a limiting sleeve 24. The second servo motor 20 is installed at one end of the mounting cavity 5. The screw 21 is installed at the lower part of the mounting cavity 5. The output end of the second servo motor 20 is connected to one end of the screw 21. A screw sleeve 22 is provided on the outer wall of the screw 21. The bottom end of the screw sleeve 22 is connected to the top end of the cylinder 6. A limiting rod 23 is installed at the upper part of the mounting cavity 5. A limiting sleeve 24 is provided on the outer wall of the limiting rod 23. The bottom end of the limiting sleeve 24 is connected to the top end of the screw sleeve 22. In use, the second servo motor 20 is started to drive the screw 21 to rotate. Therefore, under the limitation of the limiting rod 23 and the limiting sleeve 24, the screw 21 drives the screw sleeve 22 to move, thereby moving the refractory material to one end of the nozzle 14, making it more convenient and faster to test the refractory material.
[0025] The cross-section of the limiting rod 23 is smaller than that of the limiting sleeve 24. The limiting rod 23 and the limiting sleeve 24 form a sliding structure. In use, the mutual cooperation between the limiting rod 23 and the limiting sleeve 24 can limit the movement of the threaded sleeve 22, making the threaded sleeve 22 more stable when moving.
[0026] Working principle: The operator first places the refractory material inside the two clamping plates 11. Then, the electric telescopic rod 10 is activated to move the two clamping plates 11, clamping the refractory material. Next, the cylinder 6 is activated to move the refractory material downwards, placing it into the heating chamber 2. The heating chamber 2 is used to monitor the combustion of the refractory material, observing its state at each temperature stage. Heating is stopped when the material deforms due to heating or reaches the preset temperature. At this point, the cylinder 6 is activated to move the clamping plates 11 downwards, and the electric telescopic rod 10 is activated to move the clamping plates 11, clamping the refractory material. Then, the cylinder 6 is activated again to remove the refractory material from the heating chamber 2. Finally, the second servo motor 20 is activated to drive the screw... 21 rotates, so under the limitation of the limiting rod 23 and the limiting sleeve 24, the screw 21 drives the screw sleeve 22 to move, thereby driving the refractory material to move to one end of the nozzle 14. At this time, the cooling fan 13 is started, and the refractory material is cooled by air through the nozzle 14. At the same time, the first servo motor 15 is started to drive the drive gear 16 to rotate. Since the drive gear 16 and the driven gear 17 mesh with each other, under the limitation of the limiting groove 18 and the limiting block 19, the driven gear 17 drives the fixed frame 9 to rotate, thereby driving the refractory material to rotate and perform a more comprehensive cooling treatment. After cooling is completed, the electric telescopic rod 10 is started to drive the two clamping plates 11 to move to both sides, so that the refractory material can be removed.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A testing device for refractory material production, comprising a base plate (1), characterized in that: A heating box (2) is installed at the top of the base plate (1). An observation window (3) is provided at the front end of the heating box (2). A support rod (4) is installed on one side of the top of the base plate (1). An installation cavity (5) is installed at the top of the support rod (4). A moving mechanism is provided inside the installation cavity (5). A cylinder (6) is installed at the bottom of the installation cavity (5). An installation frame (7) is installed at the bottom of the cylinder (6). A fixing cavity (8) is installed at the bottom of the installation frame (7). A rotating mechanism is provided inside the fixing cavity (8). A fixing frame (9) is installed at the bottom of the fixing cavity (8). A clamping mechanism is provided below the fixing frame (9). The rotating mechanism includes a first servo motor (15), a driving gear (16), a driven gear (17), and a limiting structure. The first servo motor (15) is installed at the top of the fixed cavity (8), the driving gear (16) is installed on one side inside the fixed cavity (8), the output end of the first servo motor (15) is connected to one end of the driving gear (16), the driven gear (17) is meshed on one side of the driving gear (16), and the bottom end of the driven gear (17) is connected to the top of the fixed frame (9).
2. The testing device for refractory material production according to claim 1, characterized in that: The limiting structure includes a limiting groove (18) and a limiting block (19). The limiting groove (18) is opened inside the fixed cavity (8). The limiting block (19) is provided inside the limiting groove (18). The bottom end of the limiting block (19) is connected to the top end of the fixed frame (9).
3. The testing device for refractory material production according to claim 1, characterized in that: A support (12) is installed on one side of the top of the base plate (1), a cooling fan (13) is installed on the top of the support (12), and a nozzle (14) is installed at one end of the cooling fan (13).
4. The testing device for refractory material production according to claim 1, characterized in that: The clamping mechanism includes an electric telescopic rod (10) and a clamping plate (11). The electric telescopic rod (10) is installed on both sides inside the fixed frame (9), and a clamping plate (11) is installed at one end of the electric telescopic rod (10).
5. The testing device for refractory material production according to claim 1, characterized in that: The moving mechanism includes a second servo motor (20), a screw (21), a screw sleeve (22), a limiting rod (23), and a limiting sleeve (24). The second servo motor (20) is installed at one end of the mounting cavity (5). The screw (21) is installed at the lower part of the mounting cavity (5). The output end of the second servo motor (20) is connected to one end of the screw (21). The screw sleeve (22) is provided on the outer wall of the screw (21). The bottom end of the screw sleeve (22) is connected to the top end of the cylinder (6). The limiting rod (23) is installed at the upper part of the mounting cavity (5). The limiting sleeve (24) is provided on the outer wall of the limiting rod (23). The bottom end of the limiting sleeve (24) is connected to the top end of the screw sleeve (22).
6. The testing device for refractory material production according to claim 5, characterized in that: The cross-section of the limiting rod (23) is smaller than the cross-section of the limiting sleeve (24), and the limiting rod (23) and the limiting sleeve (24) form a sliding structure.
Citation Information
Patent Citations
Detection device for refractory material production
CN212180664U