Illuminating system for industrial production automation assembly line

Abstract

The utility model discloses a lighting system for an industrial production automation assembly line, which relates to the technical field of lighting systems, solves the problems that the lighting is difficult to regulate and control flexibly and the lighting of the assembly line needs to be maintained for a long time, and is characterized in that a control module realizes the accurate control on the on-off and brightness of an LED lamp according to the illumination intensity of a production environment; the sensing module comprises an illuminance sensor for monitoring the illumination intensity of a production environment; the communication module adopts a 4G LTE Cat 1 cellular communication module, so that data transmission between the control module and an upper computer is realized, and information is flexibly transmitted; the utility model discloses a lighting system for an industrial production automation assembly line, which realizes flexible control of lighting of the automation assembly line, improves the management efficiency and reduces the maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of lighting system technology, and more specifically to a lighting system for automated production lines in industrial manufacturing. Background Technology

[0002] In today's industrial production sector, automated assembly line operations have become the mainstream production mode. Lighting systems, as a crucial component of the production process, directly impact production efficiency, product quality, and worker experience. Existing industrial automated assembly line lighting systems suffer from relatively simple lighting control methods, mostly employing fixed-brightness lighting equipment. This makes it impossible to flexibly adjust lighting parameters according to changes in the production environment and the needs of different production stages. Furthermore, existing lighting systems lack effective intelligent management tools, resulting in high maintenance costs. When traditional lighting systems malfunction, manual inspection is usually required to detect the problem, which not only consumes significant time and manpower but can also lead to production interruptions, causing economic losses and increasing the difficulty and cost of maintenance.

[0003] Therefore, to address the aforementioned problems and meet the development needs of modern industrial production automation and intelligence, this utility model proposes a lighting system for automated industrial production lines, solving the problems of inflexible lighting control and the need for long-term maintenance of production line lighting. This utility model significantly improves the management efficiency of lighting systems for automated industrial production lines. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model proposes a lighting system for automated industrial production lines, which solves the problems of inflexible lighting control and the need for long-term maintenance of production line lighting.

[0005] To achieve the above-mentioned technical effects, the present invention adopts the following technical solution:

[0006] Includes an assembly line body and a lighting system distributed along the assembly line body; wherein:

[0007] The lighting system includes a control module and a light source module, a sensing module, a communication module, and a power supply module connected to the control module; wherein:

[0008] The light source module includes a clamping structure that clamps an LED light, the LED light being provided with a lampshade, the light source module being provided with heat dissipation holes, and the clamping structure being fixedly provided with an adjustment structure;

[0009] The control module includes an integrated microprocessor, a sensing module interface circuit, and a communication interface circuit. The control module controls the on / off state of the light source module.

[0010] The sensing module includes a light intensity sensor and an environmental parameter calculation module. The light intensity sensor is connected to the environmental parameter calculation module, and the environmental parameter calculation module is connected to the light source module to sense the light intensity in the production environment.

[0011] The communication module is a 4G LTE Cat 1 cellular communication module, which is located between the light source module and the control module, enabling data transmission between the control module and the host computer.

[0012] The power module is an AC-DC power module that provides power to the entire lighting system;

[0013] The control module is equipped with a wireless communication interface, through which it enables wireless data communication with other terminals.

[0014] As a further technical solution of this utility model, the lampshade is made of 400nm light-transmitting material and has a 3.5mm prism structure on its inner surface.

[0015] The heat dissipation holes are located at the top of the lampshade, and the inclined design prevents dust from falling directly.

[0016] The adjustment structure is located below the lamp cover. By rotating the throttle, the central shaft is driven to rotate. The central shaft drives the worm gear mechanism and has a built-in damping silicone ring.

[0017] The clamping structure is connected to the adjusting structure, which mounts the lighting system above the automated flow.

[0018] As a further technical solution of this utility model, the clamping structure includes a handle, a movable rod, and a V-shaped gripper.

[0019] The handle is located on the outside of the clamping structure and is connected to one side of the movable rod; the movable rod is on the other side of the V-shaped gripper, which is fixed at a fixed point on the clamping structure and clamps and disassembles the movable rod.

[0020] As a further technical solution of this utility model, the heat dissipation hole is a circular hole with a diameter of 3-5mm. The heat dissipation hole has rectangular fins on both sides, and a micro centrifugal fan is embedded between the fins. The heat dissipation hole dissipates the heat of the light source module. The airflow is drawn in from the bottom of the lamp cover, passes through the fins, and is discharged from the top heat dissipation hole.

[0021] As a further technical solution of this utility model, the integrated microprocessor is an STM32C8T6 chip, which receives data from the sensing module and automatically adjusts the brightness and color temperature of the light source module.

[0022] As a further technical solution of this utility model, the sensing module interface circuit includes a low dropout regulator, an operational amplifier, a capacitor, and a resistor; the TPS7A4700 low dropout regulator is connected to the OPA2188 operational amplifier to regulate and amplify the signal; the OPA2188 operational amplifier is connected to two 0.1% precision resistors and a 10μF capacitor to perform voltage division and decoupling of the power supply.

[0023] As a further technical solution of this utility model, the communication interface circuit is a MAX3485ESA wired communication chip. A 120Ω resistor is connected in series at the input terminal RE, and a 100μF capacitor is connected at the output terminal RO. A 0.1μF ceramic capacitor and a 10μF tantalum capacitor are connected in series at the power supply VCC pin. The two capacitors are connected in series to regulate the voltage of the MAX3485ESA wired communication chip.

[0024] This utility model discloses a lighting system for automated industrial production lines. The system comprises a light source module, a control module, a sensing module, a communication module, and a power supply module. The light source module uses LED lights, and the control module regulates the brightness. The control module integrates a microprocessor, a sensing module interface circuit, and a communication interface circuit. The sensing module includes a illuminance sensor to monitor the ambient light intensity. The communication module uses a 4G LTE Cat 1 cellular communication module to achieve data transmission between the control module and the host computer. The power supply module is an AC-DC power supply module to provide stable power to the system. This utility model lighting system enables flexible control of lighting in automated production lines, improving management efficiency and reducing maintenance costs. Attached Figure Description

[0025] Figure 1 This is a flowchart illustrating the overall framework of a lighting system for an automated industrial production line according to this utility model.

[0026] Figure 2 This is a structural diagram of a light source module for an automated lighting system used in an industrial production line, according to this utility model.

[0027] Figure 3 This is a clamping structure diagram of a lighting system for an automated industrial production line according to the present invention;

[0028] Figure 4 This utility model presents a circuit diagram of the interface circuit for the sensing module of a lighting system for an automated industrial production line.

[0029] Figure 5 This is a circuit diagram of the communication interface for a lighting system used in an automated industrial production line according to this utility model.

[0030] Figure 6 This is a schematic diagram of an embodiment of the microprocessor used in an automated lighting system for industrial production lines according to this utility model. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-6 As shown, a lighting system for an automated production line in industrial manufacturing is provided. The light source module 1 includes an LED lamp 101, a lampshade 1011, a heat dissipation hole 1012, an adjustment structure 1013, and a clamping structure 1014.

[0033] The control module 2 connected to the light source module 1 includes an integrated microprocessor, a sensing module interface circuit 203, and a communication interface circuit 204. The control module 2 controls the on / off state of the light source module 1.

[0034] The sensing module 3 includes a light intensity sensor and an environmental parameter calculation module. The light intensity sensor is connected to the environmental parameter calculation module, and the environmental parameter calculation module is connected to the light source module 1 to sense the light intensity in the production environment.

[0035] The communication module 4 is a 4G LTE Cat 1 cellular communication module. The communication module 4 is located between the light source module 1 and the control module 2, enabling data transmission between the control module 2 and the host computer.

[0036] The power module 5 is an AC-DC power module, which is connected to the control module 2 to provide power to the entire lighting system.

[0037] In a specific embodiment, the lampshade 1011 is made of a 400nm light-transmitting material, and the inner surface is provided with a 3.5mm prism structure;

[0038] The heat dissipation hole 1012 is located at the top of the lamp cover 1011, and the inclined design prevents dust from falling directly.

[0039] The adjustment structure 1013 is located below the lamp cover 1011. By rotating the handle, the central shaft is driven to rotate. The central shaft drives the worm gear mechanism and has a built-in damping silicone ring.

[0040] The clamping structure 1014 is connected to the adjusting structure 1013, and the lighting system is installed above the automated production line 6.

[0041] In the above embodiments, the lampshade 1011 is made of a high-transmittance material, which reduces the obstruction of the light from the LED lamp 101, ensuring that the light emitted by the light source can be projected onto the production area, improving lighting efficiency, reducing operational errors caused by insufficient light, and improving production quality; the prism microstructure on the inner surface refracts and scatters the light, making the light distribution more uniform, effectively eliminating shadows in the work area, providing a more comfortable and clearer visual environment for production operations, and improving work efficiency.

[0042] This utility model utilizes a sensing module (3) to collect ambient light intensity data in real time through a high-precision illuminance sensor (accuracy ±2%), and combines it with the light radiation compensation algorithm of the production line equipment built into the environmental parameter calculation module (such as arc light compensation for robotic arm welding) to realize the calculation of illuminance on the actual working surface. The integrated microprocessor of the control module (2) is equipped with a fuzzy PID control module, which dynamically adjusts the brightness gradient of the LED lamp (101) (10%-100% continuously adjustable) according to the preset industry standard illuminance value (such as ISO 8995 standard) through PWM dimming technology. The adjustment structure (1013) adopts a universal joint mechanism driven by a servo motor, which supports ±45° elevation angle adjustment, and achieves accurate coverage of light spots in key work positions (light spot positioning accuracy ≤5cm) with the help of zoned light control technology. The control module (2) integrates an LED fault diagnosis circuit, which can predict the failure of the lamp beads 48 hours in advance by monitoring the change of forward voltage drop (VF value) in real time (detection accuracy 0.01V). The 4G LTE Cat 1 communication module (4) supports the MQTT protocol to build a distributed node network (supporting a maximum of 256 nodes) and achieves the following:

[0043] Real-time uploading of the working status (voltage / current / temperature data) of each node.

[0044] Receive OTA firmware upgrade commands from the host computer.

[0045] Abnormal status alarms are triggered within seconds (response time < 500ms).

[0046] This utility model is based on the RSSI signal strength positioning algorithm. It displays the physical location of the faulty lamp on the mobile terminal (positioning accuracy ±0.5m), reducing the troubleshooting time by 90%. The power module (5) adopts an interleaved PFC topology (power factor >0.95) and integrates intelligent bypass switching function. It automatically switches to the backup circuit when the voltage fluctuates (±20%). The heat dissipation hole (1012) is used in conjunction with the NTC temperature sensor to build a closed-loop temperature control. When the substrate temperature is >75℃, it automatically triggers the power reduction protection to ensure that the LED junction temperature is ≤85℃. Real-time energy consumption data is uploaded through the communication module (4) to generate a production line lighting energy efficiency cloud map (resolution 1m² / pixel) and identify high energy consumption areas. The wireless communication interface supports the Bluetooth Mesh protocol and interconnects with the industrial PDA to realize real-time measurement and parameter matching of on-site illuminance and quick switching of lamp working mode (production / maintenance / cleaning mode). AR visualization guides installation and maintenance. It stores more than 10 sets of process requirements templates for lighting parameters (such as precision assembly requiring 500lx cool white light and logistics sorting requiring 300lx warm white light). This solution constructs an adaptive lighting system that meets the requirements of Industry 4.0 through a closed-loop technology system of environmental perception, intelligent decision-making, and precise execution, realizing a transformation from "manual intervention" to "intelligent self-healing" operation and maintenance mode.

[0047] In the above embodiment, the heat dissipation hole 1012 is provided at the top of the lamp cover 1011 to provide a channel for the heat generated when the LED lamp 101 is working, maintain the appropriate working temperature of the lamp and extend the service life of the lamp; the inclined design of the heat dissipation hole 1012 can prevent dust from falling directly into the lamp cover 1011 and avoid dust accumulation on the surface of the lamp, which would affect the heat dissipation effect and lighting quality.

[0048] In the above embodiment, the adjustment structure 1013 drives the central shaft to rotate by rotating the throttle, and the central shaft drives the worm gear mechanism to achieve precise adjustment of the illumination angle of the lampshade 1011, thereby improving the targeting and effectiveness of the lighting. The built-in damping silicone ring increases the friction during the adjustment process, so that the lampshade 1011 can be stably fixed after being adjusted to a suitable angle, ensuring the stability of the lighting effect and providing continuous and reliable lighting conditions for production operations.

[0049] In the above embodiments, the clamping structure 1014 is connected to the adjustment structure 1013, which conveniently installs the lighting system above the automated production line 6, making it easy to arrange and adjust the lighting system in different production scenarios and improving installation and maintenance efficiency. The clamping structure 1014 adapts to mounting brackets of different shapes and sizes, enhancing the versatility and adaptability of the lighting system and reducing the installation cost and adaptation difficulty of the lighting system.

[0050] In a specific embodiment, the clamping structure 1014 includes a handle 10141, a movable rod 10142, and a V-shaped gripper 10143.

[0051] The handle 10141 is located on the outside of the clamping structure 1014, and the handle 10141 is connected to one side of the movable rod 10142; the movable rod 10142 is located on the other side of the V-shaped gripper 10143, and the V-shaped gripper 10143 is fixed at a fixed point on the clamping structure 1014. The V-shaped gripper 10143 clamps and removes the movable rod 10142.

[0052] The working principle and process of the clamping structure 1014 are as follows: This clamping structure adopts a combined action principle of mechanical lever + elastic deformation. The movable rod is driven by manual operation of the handle, thereby controlling the clamping force of the V-shaped grippers. Its core design lies in:

[0053] 1. Force amplification effect: The handle and the movable rod form a primary lever mechanism, and the operating force is amplified by the lever ratio and then transmitted to the V-shaped gripper.

[0054] 2. Elastic clamping mechanism: The V-shaped opening design of the V-shaped jaws utilizes the elastic deformation characteristics of the material to achieve adaptive clamping through the elastic restoring force of the jaw arms.

[0055] 3. Self-locking stability: The contact surface between the end of the moving rod and the V-shaped gripper adopts a wedge structure, which forms a self-locking mechanism when clamped to prevent accidental loosening.

[0056] The work process can be as follows:

[0057] 1. Clamping phase:

[0058] Operation input: Pull the handle 10141 outward, which will drive the movable rod 10142 to move axially through the hinge structure.

[0059] Force transmission: The inclined surface at the end of the movable rod pushes the two clamping arms of the V-shaped gripper 10143 to overcome the elastic resistance of the gripper material, causing the V-shaped opening to gradually expand.

[0060] Positioning and clamping: Place the LED lamp 101 into the enlarged V-shaped opening. After releasing the handle, the movable rod retracts under the action of the return spring, and the V-shaped gripper closes due to elastic restoring force. The anti-slip texture (Ra=3.2μm) on the inner surface of the gripper arm forms a friction lock with the surface of the lamp body. In a specific embodiment, the LED lamp 101 is a matrix white LED.

[0061] 2. Disassembly stage:

[0062] Unlocking operation: Pull the handle again to move the movable rod forward, and release the self-locking state through the wedge structure.

[0063] Release separation: The movable rod continuously pushes the V-shaped gripper to open to the critical angle (≥15°), and the LED light is released from the clamping surface under the action of gravity or external force.

[0064] Hardware structural features of clamping structure 1014

[0065] 1. Handle 10141:

[0066] Material: Glass fiber reinforced nylon (PA66-GF30), with a TPE soft rubber anti-slip layer (Shore hardness 60A) on the surface.

[0067] structure:

[0068] Ergonomic curved handle (radius of curvature R=15mm), operating stroke 20mm

[0069] Built-in return spring (stainless steel SUS304, wire diameter 1.2mm, preload 5N)

[0070] The end has an M4 threaded interface for connection with the movable rod.

[0071] 2. Movable lever 10142:

[0072] Material: Hard anodized aluminum alloy (6061-T6)

[0073] Mechanical Design:

[0074] The double-track slide structure (tolerance fit H7 / g6) ensures axial movement accuracy.

[0075] The end is machined with a 45° beveled wedge surface (hard chrome plated, 20μm thick, hardness HV800).

[0076] Built-in guide pins (φ3×10mm, GCr15 bearing steel) prevent deflection.

[0077] 3. V-shaped gripper 10143:

[0078] Material: Spring steel (65Mn), quenched and tempered (hardness HRC45-50)

[0079] Geometric parameters:

[0080] V-shaped opening angle 60°, clamping diameter range Φ10-25mm

[0081] The clamping arm is 40mm long, 2.5mm thick, and has a 1.5mm rounded end.

[0082] The inner surface is laser-engraved with an interlaced grid pattern (0.2mm depth, 1mm spacing).

[0083] Installation method:

[0084] The base is secured to the base with 2×M5 countersunk screws.

[0085] Adjust the initial clamping force (range 3-8N) using the pre-tightening bolts (M3×8).

[0086] 4. Auxiliary systems:

[0087] Status indication: Integrated magnetic encoder (0.5° resolution) monitors the opening and closing angle of the gripper in real time.

[0088] Overload protection: When the clamping force exceeds 15N, the shear pin (φ2mm, H62 brass) of the movable rod will break first.

[0089] Integrated heat dissipation: The gripper base is equipped with a thermally conductive silicone pad (1mm thick, 3W / m·K thermal conductivity) that connects to the LED heat dissipation channel.

[0090] Technical advantages:

[0091] 1. Fast operation: A single clamping / releasing action takes less than 2 seconds, requiring no tools.

[0092] 2. Adaptive Compatibility: The V-shaped gripper can adapt to LED light strips with different cross-sectional shapes (round / square / irregular).

[0093] 3. Reliability and Durability: After 20,000 cycles of testing, the clamping force attenuation rate is <8%.

[0094] 4. Safety Protection: Maximum vibration resistance of 5Grms (10-2000Hz), meeting IEC 60068-2-6 standard.

[0095] Through precision mechanical design and material optimization, this structure achieves efficient and reliable clamping in industrial lighting scenarios, making it particularly suitable for flexible production line applications that require frequent lamp replacements.

[0096] In the above embodiment, the handle 10141 is located outside the clamping structure 1014, which can easily control the movement of the movable rod 10142. Pulling or pushing the handle 10141 drives the movable rod 10142, thereby controlling the V-shaped gripper to clamp and disassemble the object. The whole process is simple and efficient, and can quickly complete the installation and disassembly of the lighting system, significantly saving time, improving work efficiency, and reducing maintenance costs. The handle 10141 is directly connected to the movable rod 10142, and the movable rod 10142 can move precisely in the expected direction and amplitude, ensuring the accuracy of the subsequent action of the V-shaped gripper 10143. The V-shaped gripper 10143 is fixed on the fixed point of the clamping structure 1014 and can rotate stably around the point, thereby providing a solid clamping force to ensure that the lighting system will not loosen or shake during operation, ensuring the stability and reliability of the lighting.

[0097] In a specific embodiment, the heat dissipation hole 1012 is a circular hole with a diameter of 3-5mm. The heat dissipation hole 1012 has rectangular fins on both sides, and a micro centrifugal fan is embedded between the fins. The heat dissipation hole 1012 dissipates the heat of the light source module 1. The airflow is drawn in from the bottom of the lamp cover 1011, passes through the fins, and is discharged from the top heat dissipation hole 1012.

[0098] In the above embodiment, rectangular fins are provided on both sides of the heat dissipation hole 1012, which greatly increases the heat dissipation area. The fins can quickly absorb the heat generated by the light source module 1 and dissipate it into the surrounding environment, improving heat dissipation efficiency and keeping the light source module 1 at a low temperature during operation, thereby ensuring the luminous efficiency and stability of the LED lamp. A miniature centrifugal fan is embedded between the fins. When the fan operates, it creates forced convection. The airflow is drawn in from the bottom of the lamp cover 1011, and as it passes over the fins, it carries away the heat on the fins and then exhausts it from the top heat dissipation hole 1012. Convection heat dissipation is more efficient than natural heat dissipation, effectively and promptly dissipating the heat generated by the light source module 1 and preventing heat accumulation that could lead to a decrease in lamp performance. The heat dissipation hole 1012 is a circular hole with a diameter between 3 and 5 mm. This ensures sufficient airflow for heat dissipation while effectively preventing larger dust particles and debris from entering the lamp cover 1011. Larger dust particles cannot pass through the small-diameter heat dissipation hole 1012, thus reducing dust contamination of the light source module 1, lowering the risk of malfunctions caused by dust accumulation, extending the lifespan of the lamp, improving the efficiency of stable operation of the entire lighting system, and reducing maintenance costs and impact on production.

[0099] In a specific embodiment, the integrated microprocessor is an STM32C8T6 chip. The integrated microprocessor receives data from the sensing module 3 and automatically adjusts the brightness and color temperature of the light source module 1.

[0100] In the above embodiment, the STM32C8T6 chip rapidly processes the large amount of data transmitted from the sensing module 3. It quickly analyzes and judges the real-time ambient light intensity data collected by the illuminance sensor, and, combined with a preset control strategy, rapidly generates control commands to achieve precise control of the brightness and color temperature of the light source module 1. This solves the problem of inflexible lighting control and meets the demand for rapid lighting response in industrial production. When the lighting system does not require frequent data processing and control, the chip enters a low-power mode, reducing system energy consumption and achieving energy saving, thus addressing the issue of long-term maintenance required for the lighting in the production line 6.

[0101] In a specific embodiment, the sensing module interface circuit 203 includes a low dropout regulator, an operational amplifier, a capacitor, and a resistor; the TPS7A4700 low dropout regulator is connected to the OPA2188 operational amplifier to regulate and amplify the signal; the OPA2188 operational amplifier is connected to two 0.1% precision resistors and a 10μF capacitor to perform voltage division and decoupling of the power supply.

[0102] In the above embodiment, the TPS7A4700 low-dropout regulator converts the unstable input power supply into a stable output voltage, providing a stable power supply to the circuit, reducing interference caused by power fluctuations in signal processing, and ensuring that the signal output from the sensing module 3 can be stably transmitted to the control module 2, thus improving signal reliability. The OPA2188 operational amplifier, connected to the low-dropout regulator, amplifies the weak signal from the sensing module 3, bringing the signal within the range that the control module 2 can accurately process, enhancing signal strength and quality, thereby improving the system's perception accuracy of environmental changes. The OPA2188 operational amplifier is connected to two 0.1% precision resistors, forming a precise voltage divider circuit. The 0.1% precision resistors provide a high-precision voltage division ratio, ensuring that the voltage value after voltage division meets design requirements, providing an accurate reference voltage for the circuit, and making signal processing more accurate and stable. The connected 10μF capacitor acts as a power supply decoupling device, filtering the power supply, absorbing high-frequency noise, making the power supply cleaner, and ensuring stable operation of the circuit under different operating conditions.

[0103] In a specific embodiment, the communication interface circuit 204 is a MAX3485ESA wired communication chip. The input terminal RE is connected in series with a 120Ω resistor, the output terminal RO is connected with a 100μF capacitor, and the power supply VCC pin is connected in series with a 0.1μF ceramic capacitor and a 10μF tantalum capacitor. The two capacitors connected in series regulate the voltage of the MAX3485ESA wired communication chip.

[0104] In the above embodiment, a 120Ω resistor is connected in series with the input terminal RE of the communication interface circuit 204. This serves as impedance matching, ensuring that the signal is transmitted effectively without reflection. By connecting a suitable resistor in series, the impedance of the communication line is matched with the input impedance of the MAX3485ESA chip, reducing signal reflection and attenuation during transmission and ensuring signal integrity and accuracy. This avoids data errors or communication interruptions caused by signal reflection, improving data transmission efficiency and quality. A 100μF capacitor is connected to the output terminal RO. The capacitor acts as a filter. During signal output, there may be some high-frequency noise and interference signals. Noise can affect the receiver's accurate signal recognition. The capacitor filters the output signal, removing high-frequency components, making the output signal smoother and purer, thereby improving the receiver's signal resolution accuracy and ensuring reliable data transmission.

[0105] In a specific embodiment, a lighting system for an automated industrial production line applies any of the lighting systems for automated industrial production lines described in the foregoing specific embodiments:

[0106] This utility model discloses a lighting system for automated industrial production lines, solving the problems of inflexible lighting control and the need for long-term maintenance of lighting on production lines. The system comprises a light source module 1, a control module 2, a sensing module 3, a communication module 4, and a power supply module 5. The light source module 1 uses LED lights 101. The control module 2 controls the brightness and off of the lights. The control module 2 integrates a microprocessor, a sensing module interface circuit 203, and a communication interface circuit 204. The sensing module 3 includes a light intensity sensor to monitor the ambient light intensity. The communication module 4 uses a 4G LTE Cat 1 cellular communication module to achieve data transmission between the control module 2 and the host computer. The power supply module 5 is an AC-DC power supply module to provide stable power to the system. This utility model lighting system enables flexible control of lighting on automated production lines, improves management efficiency, reduces maintenance costs, and significantly enhances the management efficiency of lighting systems for automated industrial production lines.

[0107] While specific embodiments of this utility model have been described above, those skilled in the art should understand that these specific embodiments are merely illustrative. Those skilled in the art can omit, substitute, and modify the details of the above methods and systems in various ways without departing from the principles and essence of this utility model. For example, combining the above method steps to perform substantially the same function and achieve substantially the same result according to substantially the same method falls within the scope of this utility model. Therefore, the scope of this utility model is defined only by the appended claims.

Claims

1. An illumination system for industrial production automation assembly line, comprising a line body, a distributed illumination system arranged on the line body; characterized in that: the illumination system comprises a control module (2) and a light source module (1), a control module (2), a sensing module (3), a communication module (4) and a power module (5) connected with the control module (2); wherein: the light source module (1) comprises a clamping structure (1014), the clamping structure (1014) clamps an LED lamp (101), the LED lamp (101) is provided with a lampshade (1011), the light source module (1) is provided with a heat dissipation hole (1012), and the clamping structure (1014) is fixedly provided with an adjusting structure (1013); the control module (2) comprises an integrated microprocessor, a sensing module interface circuit (203) and a communication interface circuit (204), and the control module (2) controls the on-off of the light source module (1); the sensing module (3) comprises an illumination intensity sensor and an environmental parameter calculation module, the illumination intensity sensor is connected with the environmental parameter calculation module, the environmental parameter calculation module is connected with the light source module (1), and the illumination intensity in the production environment is sensed; the communication module (4) is a 4G LTE Cat 1 cellular communication module, the communication module (4) is between the light source module (1) and the control module (2), and data transmission between the control module (2) and the upper computer is realized; the power module (5) is an AC-DC power module, which provides power supply for the whole illumination system; wherein the control module (2) is provided with a wireless communication interface, and wireless data communication is realized with other terminals through the wireless communication interface.

2. The illumination system for industrial production automation assembly line according to claim 1, characterized in that: the lampshade (1011) is made of a 400nm light-transmitting material, and the inner surface is provided with a 3.5mm prism structure; the heat dissipation hole (1012) is arranged at the top of the lampshade (1011), and is designed to be inclined to prevent dust from falling straightly; the adjusting structure (1013) is below the lampshade (1011), and drives the middle shaft to rotate by rotating the handle, drives the worm and gear mechanism by the middle shaft, and is provided with an internal damping silica gel ring; the clamping structure (1014) is connected with the adjusting structure (1013), and the illumination system is installed above the automation assembly line (6).

3. The illumination system for industrial production automation assembly line according to claim 1, characterized in that: the clamping structure (1014) comprises a handle (10141), a movable rod (10142) and a V-shaped clamping jaw (10143). The handle (10141) is located outside the clamping structure (1014), and the handle (10141) is connected to one side of the movable rod (10142); the movable rod (10142) is located on the other side of the V-shaped clamping jaw (10143), and the V-shaped clamping jaw (10143) is fixed on one fixed point of the clamping structure (1014); the V-shaped clamping jaw (10143) clamps and dismounts the movable rod (10142).

4. The lighting system for industrial production automation assembly line according to claim 1, characterized in that, The heat dissipation hole (1012) is a circular hole with a diameter of 3-5mm, and the heat dissipation hole (1012) has rectangular fins on both sides, and a micro centrifugal fan is embedded between the fins; the heat dissipation hole (1012) discharges the heat of the light source module (1), and the air current is sucked from the bottom of the lampshade (1011) and discharged from the top heat dissipation hole after passing through the fins.

5. The lighting system for industrial production automation assembly line according to claim 1, characterized in that, The integrated microprocessor is an STM32C8T6 chip, which receives data from the sensing module (3) and automatically adjusts the brightness and color temperature of the light source module (1).

6. The lighting system for industrial production automation assembly line according to claim 1, characterized in that, The sensing module interface circuit (203) includes a low dropout regulator, an operational amplifier, a capacitor and a resistor; the TPS7A4700 low dropout regulator is connected with the OPA2188 operational amplifier to stabilize and amplify the signal, and the OPA2188 operational amplifier is connected with two 0.1% precision resistors and a 10μF capacitor to divide and decouple the power supply.

7. The lighting system for industrial production automation assembly line according to claim 1, characterized in that, The communication interface circuit (204) is a MAX3485ESA wired communication chip, the input end RE is connected with a 120Ω resistor, the output end RO is connected with a 100μF capacitor, the power supply VCC pin is connected with a 0.1μF ceramic capacitor and a 10μF tantalum capacitor, and the two capacitors are connected in series to stabilize the voltage of the MAX3485ESA wired communication chip.

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