High-speed and high-precision special-shaped component inserter

Abstract

The utility model, which relates to the technical field of the special-shaped component inserter, discloses a high-speed high-precision special-shaped component inserter comprising a device main body, one end of the device main body is fixedly provided with a workbench, one side of the top end of the device main body is fixedly provided with an operation panel, and the top end of the device main body is fixedly provided with an observation window. And the working mechanism is fixedly mounted at the top end in the device main body. Through the arrangement of the working mechanism, efficient feeding of electronic components is achieved, the action response speed is increased through the linear reciprocating motion mechanism, the feeding efficiency is improved while the operation stability is ensured through the double-station cooperative system in an alternate operation mode, the working process is simplified, and the working efficiency is improved. According to the device, the sliding seat is arranged, the equipment is always kept in a smooth operation state in the continuous machining process, reliable material supply guarantee is provided for an automatic production system, in addition, the position of the sliding seat can be limited through the limiting block, and the stability of the device in the operation process is further improved.

Description

Technical Field

[0001] This utility model relates to the field of irregular shape insertion machine technology, specifically to a high-speed and high-precision irregular shape insertion machine. Background Technology

[0002] Irregular component assembly machines are specialized automated equipment in the electronics manufacturing industry. They achieve intelligent assembly of non-standard electronic components through a high-precision mechatronics system. Their core function is to overcome the limitations of traditional pick-and-place machines, precisely installing irregularly shaped, oversized, or structurally fragile components (such as large connectors, transformers, and irregularly shaped heat sinks) into PCB through-holes or designated surface positions. This is a key link in achieving full-process automation in intelligent manufacturing.

[0003] During the normal operation of the insertion machine, irregularly shaped electronic components are placed and installed manually. This leads to low operational efficiency, as the manual insertion process is time-consuming and requires timely positioning by the operator, and there is also the possibility of fatigue, which further reduces work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a high-speed, high-precision irregular shape insertion machine to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A high-speed, high-precision irregular-shaped component insertion machine includes a main body with a worktable fixedly mounted at one end, an operation panel fixedly mounted on one side of the top of the main body, and an observation window fixedly mounted on the top of the main body. The working mechanism is fixedly mounted inside the top of the main body and includes a linear motor fixedly mounted on the top of the main body via mounting brackets. Two mounting brackets are symmetrically fixed at both ends of the linear motor. A top frame is fixedly mounted on the top of the linear motor, and a sliding frame is slidably connected to the top frame to mount non-standard electronic components onto a printed circuit board. The working mechanism allows for rapid switching between a material tray and a printed circuit board, enabling fast production processing. Furthermore, operators can control the machine via the operation panel, and the observation window allows for viewing the internal components and observing stable operation. Additionally, the horizontal platform facilitates operation of other working devices by the operator.

[0007] A further improvement of the present invention is that the working mechanism also includes symmetrically fixedly installed support springs on the top of the linear motor, and the two support springs are fixedly connected to the lower surface of the sliding frame. Vertical plates are fixedly installed on both sides of the sliding frame, and several limiting blocks are fixedly installed at equal intervals on one bottom end of the vertical plate. A sliding seat is fixedly installed at the output end of the linear motor, and a working structure is fixedly installed at the bottom end of the sliding seat.

[0008] Using the above technical solution, during operation, the linear motor drives the sliding seat to move, which in turn drives the working structure to move synchronously, moving the material from the material tray to the printed circuit board for processing. Then the processing work begins. In order to further improve the stability and accuracy of the sliding seat during movement, the top of the linear motor is symmetrically fixed with limiting blocks that engage with the sliding seat. The limiting blocks engage with the top of the sliding seat. In order to increase the restriction of the sliding seat by the limiting blocks, the support spring always works with the sliding frame to drive the vertical plate to work with the limiting blocks to restrict the sliding seat, further improving the movement stability of the mounting base.

[0009] A further improvement of this utility model is that the top of the sliding seat is symmetrically provided with slots that engage with the limiting block.

[0010] By adopting the above technical solution, the slot provided at the top of the sliding seat can further improve the limiting fit of the sliding seat and further improve the operational stability of the device.

[0011] A further improvement of the present invention is that the working structure includes a mounting base fixedly installed at the bottom of the sliding seat. A rotating gear is rotatably connected inside the mounting base. A drive rack is meshed with one side of the rotating gear, and the drive rack is slidably connected to the mounting base. A drive cylinder is fixedly installed at one end of the mounting base. The output end of the drive cylinder passes through the side wall of the mounting base and is fixedly connected to one end of the drive rack. A connecting rod is fixedly installed on one side of the rotating gear, and a rotating frame is fixedly installed at one end of the connecting rod through the side wall of the mounting base. Gripper cylinders are symmetrically fixedly installed at both ends of the rotating frame.

[0012] Using the above technical solution, when the working structure is in operation, the linear motor drives the mounting base to move to a suitable position, and then the gripper cylinder starts to work, transferring the electronic components on the material tray, thereby better placing the electronic components on the printed circuit board for installation. Afterwards, the drive cylinder starts to work, driving the drive rack to drive the rotating gear to rotate, which in turn drives the rotating frame to rotate, allowing the two gripper cylinders to interchange positions. Thus, the dual-station setting quickly realizes the loading of electronic components.

[0013] A further improvement of the present invention is that: a mounting cylinder is symmetrically fixedly installed on one side of the mounting base, an auxiliary spring is sleeved inside the mounting cylinder, a limiting rod is slidably connected inside the mounting cylinder, and the limiting rod and the auxiliary spring cooperate with each other. One end of the limiting rod passes through the side wall of the mounting base and is pressed and inserted into the side wall of the drive rack.

[0014] Using the above technical solution, the limiting rod can restrict the drive rack. In order to increase the convenience and stability of the device during operation, the auxiliary spring can make the limiting rod move elastically, thereby making the limiting rod retract periodically to restrict the drive rack.

[0015] A further improvement of this utility model is that: one side of the drive rack is symmetrically provided with mating holes for insertion and engagement with the limiting rod.

[0016] By adopting the above technical solution, the mating hole on one side of the drive rack can be used with the limiting rod to restrict the drive rack, thereby improving the operational stability of the device.

[0017] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0018] This invention enables efficient feeding of electronic components through the design of its working mechanism. Its linear reciprocating motion mechanism improves the action response speed, while the dual-station collaborative system improves feeding efficiency while ensuring operational stability through alternating operation modes. This not only simplifies the workflow but also ensures that the equipment maintains a smooth operating state during continuous processing, providing a reliable material supply guarantee for automated production systems. In addition, the setting of the limiting block can restrict the position of the sliding seat, further improving the stability of the device during operation. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall device of this utility model;

[0021] Figure 2 This is a first-person perspective structural diagram of the working mechanism of this utility model;

[0022] Figure 3 This is a second-view structural schematic diagram of the working mechanism of this utility model;

[0023] Figure 4 This is a first-person view of the structural diagram of the working structure of this utility model;

[0024] Figure 5This is a second-view structural diagram of the working structure of this utility model.

[0025] In the diagram: 1. Main body of the device; 2. Workbench; 3. Operation panel; 4. Observation window; 5. Horizontal platform; 6. Working mechanism; 7. Linear motor; 8. Mounting frame; 9. Top frame; 10. Sliding frame; 11. Support spring; 12. Vertical plate; 13. Limiting block; 14. Sliding seat; 15. Mounting seat; 16. Rotating gear; 17. Drive rack; 18. Drive cylinder; 19. Rotating frame; 20. Grip cylinder; 21. Mounting cylinder; 22. Auxiliary spring; 23. Limiting rod; 24. Mating hole. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the embodiments.

[0027] Example 1

[0028] like Figures 1-5 As shown, this utility model provides a high-speed, high-precision irregular shape insertion machine, including: a device body 1, a worktable 2 fixedly installed at one end of the device body 1, an operation panel 3 fixedly installed on one side of the top of the device body 1, and an observation window 4 fixedly installed at the top of the device body 1; a working mechanism 6, which is fixedly installed inside the top of the device body 1, and the working mechanism 6 includes a linear motor 7 fixedly installed at the top of the device body 1 by a mounting bracket 8, and two mounting brackets 8 are symmetrically fixedly installed at both ends of the linear motor 7, a top frame 9 is fixedly installed at the top of the linear motor 7, and a sliding frame 10 is slidably connected to the top frame 9.

[0029] In this embodiment, when using this device for production, the working mechanism 6 can install non-standard electronic components on the printed circuit board. The working mechanism 6 can quickly switch between the material tray and the printed circuit board, enabling rapid production and processing. In addition, the operator can operate the device through the operation panel 3, and the observation window 4 allows for viewing the inside of the device and observing its stable operation. Furthermore, the horizontal platform 5 facilitates the operator's use of other working devices.

[0030] Example 2

[0031] like Figures 2-4As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the working mechanism 6 further includes support springs 11 symmetrically fixedly installed on the top of the linear motor 7, and the two support springs 11 are fixedly connected to the lower surface of the sliding frame 10. Vertical plates 12 are fixedly installed on both sides of the sliding frame 10. A plurality of limiting blocks 13 are fixedly installed at equal intervals on one bottom end of the vertical plate 12. A sliding seat 14 is fixedly installed at the output end of the linear motor 7, and a working structure is fixedly installed at the bottom end of the sliding seat 14.

[0032] In this embodiment, during operation, the linear motor 7 drives the sliding seat 14 to move, thereby causing the working structure to move synchronously, moving the material from the material tray to the printed circuit board for processing, and then the processing work begins. In order to further improve the stability and accuracy of the sliding seat 14 during movement, the top of the linear motor 7 is symmetrically fixed with a limiting block 13 that engages with the sliding seat 14, and the limiting block 13 engages with the top of the sliding seat 14. In order to increase the restriction of the limiting block 13 on the sliding seat 14, the support spring 11 always works with the sliding frame 10 to drive the vertical plate 12 to work with the limiting block 13 to restrict the sliding seat 14, further improving the movement stability of the mounting base 15.

[0033] As shown in Figure 3, preferably, the top of the sliding seat 14 is symmetrically provided with slots that engage with the limiting block 13.

[0034] In this embodiment, the slot provided at the top of the sliding seat 14 can further improve the limiting fit of the sliding seat 14 and further improve the operational stability of the device.

[0035] Example 3

[0036] like Figure 3 and Figure 4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the working structure includes a mounting base 15 fixedly installed at the bottom of the sliding seat 14. A rotating gear 16 is rotatably connected inside the mounting base 15. A drive rack 17 is meshed with one side of the rotating gear 16, and the drive rack 17 is slidably connected to the mounting base 15. A drive cylinder 18 is fixedly installed at one end of the mounting base 15. The output end of the drive cylinder 18 passes through the side wall of the mounting base 15 and is fixedly connected to one end of the drive rack 17. A connecting rod is fixedly installed on one side of the rotating gear 16, and a rotating frame 19 is fixedly installed at one end of the connecting rod through the side wall of the mounting base 15. Gripper cylinders 20 are symmetrically fixedly installed at both ends of the rotating frame 19.

[0037] In this embodiment, when the working structure is in operation, the linear motor 7 drives the mounting base 15 to move to a suitable position. Then, the gripper cylinder 20 starts to work, transferring the electronic components on the material tray, thereby better placing the electronic components on the printed circuit board for installation. After that, the drive cylinder 18 starts to work, driving the drive rack 17 to drive the rotating gear 16 to rotate, thereby driving the rotating frame 19 to rotate, so that the two gripper cylinders 20 can interchange positions. Thus, the electronic component loading work is quickly realized through the dual-station setting.

[0038] like Figure 5 As shown, preferably, a mounting cylinder 21 is symmetrically fixedly mounted on one side of the mounting base 15. An auxiliary spring 22 is sleeved inside the mounting cylinder 21. A limiting rod 23 is slidably connected inside the mounting cylinder 21, and the limiting rod 23 and the auxiliary spring 22 cooperate with each other. One end of the limiting rod 23 passes through the side wall of the mounting base 15 and is pressed and inserted into the side wall of the drive rack 17.

[0039] In this embodiment, the limiting rod 23 can restrict the drive rack 17. In order to increase the convenience and stability of the device during operation, the auxiliary spring 22 can make the limiting rod 23 move elastically, thereby making the limiting rod 23 retract periodically to restrict the drive rack 17.

[0040] like Figure 5 As shown, preferably, one side of the drive rack 17 is symmetrically provided with mating holes 24 for insertion and engagement with the limiting rod 23.

[0041] In this embodiment, the mating hole 24 on one side of the drive rack 17 can be used with the limiting rod 23 to limit the drive rack 17, thereby improving the operational stability of the device.

[0042] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A high-speed, high-precision irregular-shaped insertion machine, characterized in that, include: The device body (1) has a workbench (2) fixedly installed at one end, an operation panel (3) fixedly installed on one side of the top of the device body (1), and an observation window (4) fixedly installed on the top of the device body (1). The working mechanism (6) is fixedly installed inside the top of the device body (1). The working mechanism (6) includes a linear motor (7) fixedly installed at the top of the device body (1) by a mounting bracket (8), and two mounting brackets (8) are symmetrically fixedly installed at both ends of the linear motor (7). A top frame (9) is fixedly installed at the top of the linear motor (7), and a sliding frame (10) is slidably connected to the top frame (9).

2. The high-speed, high-precision irregular-shaped insertion machine according to claim 1, characterized in that: The working mechanism (6) also includes support springs (11) symmetrically fixedly installed on the top of the linear motor (7), and the two support springs (11) are fixedly connected to the lower surface of the sliding frame (10). Vertical plates (12) are fixedly installed on both sides of the sliding frame (10). Several limiting blocks (13) are fixedly installed at equal intervals on one bottom side of the vertical plate (12). A sliding seat (14) is fixedly installed at the output end of the linear motor (7), and a working structure is fixedly installed at the bottom end of the sliding seat (14).

3. The high-speed, high-precision irregular-shaped insertion machine according to claim 2, characterized in that: The working structure includes a mounting base (15) fixedly installed at the bottom of the sliding seat (14). A rotating gear (16) is rotatably connected inside the mounting base (15). A drive rack (17) is meshed with one side of the rotating gear (16), and the drive rack (17) is slidably connected to the mounting base (15). A drive cylinder (18) is fixedly installed at one end of the mounting base (15). The output end of the drive cylinder (18) passes through the side wall of the mounting base (15) and is fixedly connected to one end of the drive rack (17). A connecting rod is fixedly installed on one side of the rotating gear (16), and a rotating frame (19) is fixedly installed at one end of the connecting rod through the side wall of the mounting base (15). A gripper cylinder (20) is symmetrically fixedly installed at both ends of the rotating frame (19).

4. The high-speed, high-precision irregular-shaped insertion machine according to claim 3, characterized in that: The top of the sliding seat (14) is symmetrically provided with slots that engage with the limiting block (13).

5. A high-speed, high-precision irregular-shaped insertion machine according to claim 4, characterized in that: A mounting cylinder (21) is symmetrically fixed on one side of the mounting base (15). An auxiliary spring (22) is sleeved inside the mounting cylinder (21). A limiting rod (23) is slidably connected inside the mounting cylinder (21). The limiting rod (23) and the auxiliary spring (22) cooperate with each other. One end of the limiting rod (23) passes through the side wall of the mounting base (15) and is pressed and inserted into the side wall of the drive rack (17).

6. The high-speed, high-precision irregular-shaped insertion machine according to claim 5, characterized in that: The drive rack (17) has symmetrical mating holes (24) on one side for inserting and engaging with the limiting rod (23).

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