Insulation structure of supporting arm of surgical robot

By incorporating an insulating structure, including insulating components and a flexible insulating cover, on the support arm of the surgical robot, the risks of electric shock and contact reliability issues of the universal support arm are resolved, thereby improving the safety and operational reliability of the equipment.

CN224126053UActive Publication Date: 2026-04-17北京奥达智声医疗科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
北京奥达智声医疗科技有限公司
Filing Date
2024-12-26
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the unlocked state, the universal support arm of existing surgical robots has gaps between the ball joints, resulting in insufficient contact reliability. This may lead to reduced circuit conductivity, and the exposed metal parts pose a risk of electric shock.

Method used

The joint chain is insulated from the metal connector by a first insulating component, a second insulating component, and a fixing component, and a flexible insulating cover is set outside the joint chain. The fixing component and the limiting ring ensure a stable connection and prevent external power from contacting the metal parts.

Benefits of technology

This achieves effective insulation of the support arm, avoids the risk of electric shock, improves the stability and reliability of the equipment, and ensures operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an insulating structure of a supporting arm of a surgical robot, the supporting arm comprises a plurality of ball joints, the plurality of ball joints are connected end to end to form a joint chain, the insulating structure of the supporting arm of the surgical robot comprises a first insulating part, a second insulating part, a first fixing assembly, a metal connecting part and a metal fixing frame, wherein the first end of the metal connecting piece is connected with the metal fixing frame, and the metal fixing frame is provided with a probe; the first end of the joint chain is connected with the first end of the first insulating part, the second end of the first insulating part is sleeved with the first end of the second insulating part, the second end of the second insulating part is connected with the second end of the metal connecting part, and the first fixing assembly is configured to connect the first insulating part and the second insulating part into a whole. According to the insulating structure of the supporting arm of the surgical robot, through cooperation of the first insulating part, the second insulating part and the first fixing assembly, effective insulation between the joint chain and the probe is achieved, and the safety and reliability of the operation process are improved.
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Description

Technical Field

[0001] This utility model relates to the field of medical device technology, and in particular to an insulating structure for the support arm of a surgical robot. Background Technology

[0002] Surgical robots, as a crucial component of modern medical technology, require extremely high precision and stability, while ensuring absolute safety during operation. Surgical robots are typically equipped with multiple universal support arms for securing and adjusting various surgical tools, imaging equipment, and so on. Therefore, the electrical performance and safety of these universal support arms directly impact the success rate of the surgery and the safety of the patient.

[0003] Existing universal support arms typically employ a ball joint structure, using internal steel wire rope connections for flexible adjustment and stable positioning. Active support arms utilize the contact between the ball joints (metal components) to achieve conductivity, meeting safety regulations. However, when the support arm in the unlocked state, the significant gaps between the ball joints in existing technologies result in insufficient contact reliability, potentially leading to reduced or even non-conductive circuit performance, affecting normal equipment operation. Furthermore, because the ball joints and end metal components of the support arm are exposed, when an external power source contacts the support arm, the entire support arm and its end-connected metal components may become energized, posing a serious risk of electric shock and endangering the safety of operators and patients. Utility Model Content

[0004] The purpose of this application is to provide an insulating structure for the support arm of a surgical robot to solve the problem of electric shock risk in the universal support arm of the prior art.

[0005] To achieve this objective, the following technical solution is adopted in this application:

[0006] This application provides an insulating structure for a support arm of a surgical robot. The support arm includes several ball joints connected end-to-end to form a joint chain. The insulating structure of the support arm of the surgical robot includes a first insulating component, a second insulating component, a first fixing component, a metal connector, and a metal fixing frame, wherein:

[0007] The first end of the metal connector is connected to a metal mounting bracket, which is configured to mount the probe.

[0008] The first end of the joint chain is connected to the first end of the first insulator, the first end of the second insulator is fitted over the second end of the first insulator, the second end of the second insulator is connected to the second end of the metal connector, and the first fixing assembly is configured to connect the first insulator and the second insulator into one unit.

[0009] Optionally, the first fixing component includes a fixing member and a screw. The first end of the fixing member is fixedly connected to the first end of the joint chain, and the second end of the fixing member has a threaded hole along the first direction. The screw is screwed into the threaded hole along the first direction, and a limit ring is fixedly provided at the first end of the screw.

[0010] The first insulating component is fitted onto the second end of the fixing component, and the first end of the second insulating component is fitted onto the first end of the screw. The inner wall of the first insulating component is provided with a first protruding ring, and the first protruding ring abuts against the fixing component and the second insulating component along the first direction.

[0011] The second end of the second insulating member extends outward to form a receiving groove, and the limiting ring abuts against the bottom of the receiving groove so that the limiting ring is driven by the screw to apply pressure to the first insulating member and the second insulating member along the first direction.

[0012] Optionally, a connecting sleeve is fitted over the first and second insulating components, and a second protruding ring is provided on the inner wall of the connecting sleeve. The second protruding ring abuts against the first and second insulating components respectively along the first direction, and a metal connector is screwed onto the connecting sleeve.

[0013] Optionally, the insulation structure of the support arm of the surgical robot also includes a universal arm body, which is fixedly connected to the second end of the joint chain. A flexible insulating cover is sealed around the outer periphery of the joint chain. The second end of the flexible insulating cover is fixedly connected to the universal arm body through a second fixing component, and the first end of the flexible insulating cover is fixedly connected to the first insulating component through a third fixing component.

[0014] Optionally, the flexible insulating cover is configured as a corrugated tube made of silicone material.

[0015] Optionally, the third fixing component includes a first mounting sleeve and a second mounting sleeve. The first end of the first mounting sleeve contacts the outer wall of the connecting sleeve. The outer wall of the connecting sleeve is provided with a third protruding ring. The first end of the first mounting sleeve abuts against the third protruding ring and the metal connector in a first direction. The second end of the first mounting sleeve expands outward toward the joint chain to surround the first insulating member. The second mounting sleeve is screwed to the inner wall of the second end of the first mounting sleeve. The first end of the flexible insulating cover is located between the second mounting sleeve and the first insulating member. The first mounting sleeve applies pressure to the second mounting sleeve in a vertical direction to fix the first end of the flexible insulating cover.

[0016] Optionally, the second fixing component includes a third mounting sleeve and a fourth mounting sleeve. The third mounting sleeve is fitted onto the second end of the joint chain, and the fourth mounting sleeve is fixedly installed on the periphery of the third mounting sleeve by bolts. The second end of the flexible insulating cover is disposed between the third mounting sleeve and the fourth mounting sleeve.

[0017] Optionally, both the third and fourth mounting sleeves are made of plastic.

[0018] Compared with the prior art, the insulation structure of the support arm of the surgical robot proposed in this application has the following advantages:

[0019] 1) Through the cooperation of the first insulating component, the second insulating component and the first fixing component, not only is effective insulation achieved between the joint chain and the metal connector and the metal fixing frame, preventing the operator holding the end metal fixing frame from being electrocuted, but the structure is also simple and easy to operate and install.

[0020] 2) By cooperating with the fixing parts, the limiting ring and the screw, pressure is applied to the first insulating part and the second insulating part, ensuring a stable connection between the two and enhancing the stability of the insulating part of the support arm and the reliability of the connection.

[0021] 3) By sealing the joint chain with a flexible insulating cover, the external power source is prevented from contacting the metal parts of the support arm, thereby avoiding the risk of electric shock. At the same time, the metal parts of the joint chain are prevented from being exposed to the external environment and damaged or contaminated, thus improving the reliability of equipment operation. Attached Figure Description

[0022] To more clearly illustrate and understand the technical solutions in the embodiments of this application, the accompanying drawings used in the background technology and embodiment descriptions of this application will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this application and these drawings without creative effort.

[0023] Figure 1 This is a cross-sectional schematic diagram of the insulation structure of the support arm of the surgical robot provided in the embodiments of this application;

[0024] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0025] Figure 3 yes Figure 1 Enlarged view of point B in the middle;

[0026] Figure 4 This is a three-dimensional structural diagram of the insulation structure of the support arm of the surgical robot provided in the embodiments of this application. Detailed Implementation

[0027] To facilitate understanding of this application, a more complete description of the application will be provided below with reference to the accompanying drawings. Preferred embodiments of the application are shown in the drawings. However, the application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this application. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0028] Please see Figures 1 to 4 As shown in the embodiment of this application, an insulating structure for a support arm of a surgical robot is provided. The support arm includes several ball joints, which are connected end-to-end to form a joint chain 10. The insulating structure of the support arm of the surgical robot includes a first insulating member 20, a second insulating member 30, a first fixing component 40, a metal connector 50, and a metal fixing frame 60, wherein:

[0029] The first end of the metal connector 50 is connected to the metal bracket 60, and the metal bracket 60 is configured to mount the probe 61.

[0030] The first end of the joint chain 10 is connected to the first end of the first insulator 20, the first end of the second insulator 30 is fitted over the second end of the first insulator 20, the second end of the second insulator 30 is connected to the second end of the metal connector 50, and the first fixing assembly 40 is configured to connect the first insulator 20 and the second insulator 30 into one unit.

[0031] The cooperation of the first insulating member 20, the second insulating member 30 and the first fixing component 40 not only achieves effective insulation between the joint chain 10 and the metal connector 50 and the metal fixing frame 60, preventing the operator holding the end metal fixing frame 60 from being electrocuted, but also has a simple structure that is easy to operate and install.

[0032] In one embodiment, the first fixing component 40 includes a fixing member 41 and a screw 42. The first end of the fixing member 41 is fixedly connected to the first end of the joint chain 10, and the second end of the fixing member 41 is along a first direction ( Figure 1A threaded hole is provided in the X direction, and the screw 42 is screwed into the threaded hole in the first direction. A limit ring 420 is fixedly provided at the first end of the screw 42.

[0033] The first insulating component 20 is fitted onto the second end of the fixing component 41, and the first end of the second insulating component 30 is fitted onto the first end of the screw 42. The inner wall of the first insulating component 20 is provided with a first protruding ring 21, which abuts against the fixing component 41 and the second insulating component 30 along the first direction.

[0034] The second end of the second insulating member 30 extends outward to form a receiving groove 31. The limiting ring 420 abuts against the bottom of the receiving groove 31 so that the limiting ring 420 is driven by the screw 42 to apply pressure to the first insulating member 20 and the second insulating member 30 in the first direction.

[0035] The cooperation of the fixing member 41, the limiting ring 420 and the screw 42 applies pressure to the first insulating member 20 and the second insulating member 30, ensuring a stable connection between the two and enhancing the stability of the insulating part of the support arm and the reliability of the connection.

[0036] In one embodiment, a connecting sleeve 32 is fitted over the first insulating member 20 and the second insulating member 30. A second protruding ring 320 is provided on the inner wall of the connecting sleeve 32. The second protruding ring 320 abuts against the first insulating member 20 and the second insulating member 30 along a first direction. A metal connector 50 is screwed onto the connecting sleeve.

[0037] By fitting a connecting sleeve 32, which is screwed onto the metal connector 50, onto the first insulating member 20 and the second insulating member 30, the metal connector 50 can be quickly and securely connected, improving the efficiency of equipment assembly. Furthermore, by providing a second convex ring 320, the secure connection of the connecting sleeve 32 to the insulating components is further ensured, improving the safety of equipment operation.

[0038] In one embodiment, the insulating structure of the support arm of the surgical robot also includes a universal arm body 70, which is fixedly connected to the second end of the joint chain 10. A flexible insulating cover 11 is sealed on the outer periphery of the joint chain 10. The second end of the flexible insulating cover 11 is fixedly connected to the universal arm body 70 through a second fixing component 12, and the first end of the flexible insulating cover 11 is fixedly connected to the first insulating component 20 through a third fixing component 13.

[0039] By sealing the joint chain 10 with a flexible insulating cover 11, the external power source is prevented from contacting the metal parts of the support arm, thereby avoiding the risk of electric shock. At the same time, the metal parts of the joint chain 10 are prevented from being exposed to the external environment and damaged or contaminated, thus improving the reliability of equipment operation.

[0040] In one embodiment, the flexible insulating cover 11 is configured as a corrugated tube made of silicone material.

[0041] By setting the flexible insulating cover 11 as a corrugated tube made of silicone material, the good insulation and elasticity of the silicone corrugated tube can effectively protect the joint chain 10 from external impact without affecting the degree of freedom of movement of the joint chain 10, while maintaining good electrical insulation during the operation.

[0042] In one embodiment, the third fixing component 13 includes a first mounting sleeve 130 and a second mounting sleeve 131. The first end of the first mounting sleeve 130 contacts the outer wall of the connecting sleeve 32. The outer wall of the connecting sleeve 32 is provided with a third protruding ring 321. The first end of the first mounting sleeve 130 abuts against the third protruding ring 321 and the metal connector 50 in a first direction. The second end of the first mounting sleeve 130 expands outward toward the joint chain 10 to surround the first insulating member 20. The second mounting sleeve 131 is screwed to the inner wall of the second end of the first mounting sleeve 130. The first end of the flexible insulating cover 11 is located between the second mounting sleeve 131 and the first insulating member 20. The first mounting sleeve 130 applies pressure to the second mounting sleeve 131 in a vertical direction to fix the first end of the flexible insulating cover 11.

[0043] The first mounting sleeve 130 and the second mounting sleeve 131 work together to effectively fix the first end of the flexible insulating cover 11, thereby enhancing the overall insulation of the joint chain 10.

[0044] In one embodiment, the second fixing component 12 includes a third mounting sleeve 120 and a fourth mounting sleeve 121. The third mounting sleeve 120 is fitted onto the second end of the joint chain 10, and the fourth mounting sleeve 121 is fixedly installed around the third mounting sleeve 120 by bolts 122. The second end of the flexible insulating cover 11 is disposed between the third mounting sleeve 120 and the fourth mounting sleeve 121.

[0045] The cooperation of the third mounting sleeve 120, the fourth mounting sleeve 121 and the bolt 122 ensures that the second end of the flexible insulating cover 11 is firmly connected to the joint chain 10, which helps to maintain the sealing performance and electrical isolation effect of the insulating cover. The fixing force provided by the bolt 122 ensures that the components will not loosen during the installation process, thus enhancing the stability of the overall structure.

[0046] In one embodiment, both the third mounting sleeve 120 and the fourth mounting sleeve 121 are made of plastic.

[0047] By using plastic material to make the third mounting sleeve 120 and the fourth mounting sleeve 121, the overall electrical safety is improved by taking advantage of their good electrical insulation properties.

[0048] The above embodiments merely illustrate the basic principles and characteristics of this application. This application is not limited to the above examples. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. An insulation structure of a support arm of a surgical robot, the support arm including a plurality of ball joints, the plurality of ball joints being connected in series to form a joint chain, characterized by, The insulating structure of the support arm of the surgical robot includes a first insulating component, a second insulating component, a first fixing component, a metal connector, and a metal fixing frame, wherein: The first end of the metal connector is connected to the metal bracket, and the metal bracket is configured to mount the probe. The first end of the joint chain is connected to the first end of the first insulating member, the first end of the second insulating member is fitted over the second end of the first insulating member, the second end of the second insulating member is connected to the second end of the metal connector, and the first fixing component is configured to connect the first insulating member and the second insulating member as a whole.

2. The insulation structure of a support arm of a surgical robot according to claim 1, characterized by, The first fixing component includes a fixing member and a screw. The first end of the fixing member is fixedly connected to the first end of the joint chain. The second end of the fixing member has a threaded hole along a first direction. The screw is screwed into the threaded hole along the first direction. A limit ring is fixedly provided at the first end of the screw. The first insulating component is fitted onto the second end of the fixing component, and the first end of the second insulating component is fitted onto the first end of the screw. The inner wall of the first insulating component is provided with a first protruding ring, and the first protruding ring abuts against the fixing component and the second insulating component along the first direction. The second end of the second insulating member extends outward to form a receiving groove, and the limiting ring abuts against the bottom of the receiving groove so that the limiting ring is driven by the screw to apply pressure to the first insulating member and the second insulating member along the first direction.

3. The insulation structure of a support arm of a surgical robot according to claim 2, characterized by, The first insulating member and the second insulating member are fitted with connecting sleeves. The inner wall of the connecting sleeve is provided with a second protruding ring. The second protruding ring abuts against the first insulating member and the second insulating member respectively along the first direction. The metal connector is screwed onto the connecting sleeve.

4. The insulation structure of the support arm of the surgical robot according to claim 3, characterized by, The insulating structure of the support arm of the surgical robot also includes a universal arm body, which is fixedly connected to the second end of the joint chain. A flexible insulating cover is sealed on the outer periphery of the joint chain. The second end of the flexible insulating cover is fixedly connected to the universal arm body through a second fixing component, and the first end of the flexible insulating cover is fixedly connected to the first insulating component through a third fixing component.

5. The insulation structure of the support arm of the surgical robot according to claim 4, characterized by, The flexible insulating cover is configured as a corrugated tube made of silicone material.

6. The insulation structure of the support arm of the surgical robot according to claim 4, characterized by, The third fixing component includes a first mounting sleeve and a second mounting sleeve. The first end of the first mounting sleeve contacts the outer wall of the connecting sleeve. The outer wall of the connecting sleeve is provided with a third protruding ring. The first end of the first mounting sleeve abuts against the third protruding ring and the metal connector along the first direction. The second end of the first mounting sleeve expands outward toward the joint chain to surround the first insulating member. The second mounting sleeve is screwed to the inner wall of the second end of the first mounting sleeve. The first end of the flexible insulating cover is located between the second mounting sleeve and the first insulating member. The first mounting sleeve applies pressure to the second mounting sleeve in the vertical direction to fix the first end of the flexible insulating cover.

7. The insulation structure of a support arm of a surgical robot according to claim 4, characterized by, The second fixing component includes a third mounting sleeve and a fourth mounting sleeve. The third mounting sleeve is fitted onto the second end of the joint chain, and the fourth mounting sleeve is fixedly installed around the third mounting sleeve by bolts. The second end of the flexible insulating cover is disposed between the third mounting sleeve and the fourth mounting sleeve.

8. The insulation structure of a support arm of a surgical robot according to claim 7, characterized by, Both the third and fourth mounting sleeves are made of plastic.