Recovery device for urea solution for vehicles

By designing a recovery device for automotive urea solution, a stirring rod and spiral blade are used to achieve uniform mixing of the solution, a filter plate and valve control the flow of the solution, and a circulation pipe and pump body are used for cleaning. This solves the problems of uneven solution and filter plate clogging in existing devices, and improves system efficiency and solution quality.

CN224127276UActive Publication Date: 2026-04-17HUBEI FENGYING ENERGY GONSERVATION & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI FENGYING ENERGY GONSERVATION & ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing urea solution recovery devices lack an effective stirring mechanism, resulting in uneven solution composition, which affects the performance and catalytic reduction reaction efficiency; the filter plates are prone to clogging, affecting system efficiency; the accumulation of dirt in the treatment cylinder affects solution quality and system efficiency, and there is a lack of an effective cleaning water circulation system.

Method used

A urea solution recovery device including a treatment component, a filtration component, and a circulation component was designed. The device uses a motor to drive a stirring rod and a spiral blade to mix the solution, and sets up a filter plate and valves to control the solution flow. It is equipped with a circulation pipe and a pump body to realize the circulation of cleaning water source, ensuring uniform mixing and efficient filtration of the solution, and cleaning the treatment cylinder.

Benefits of technology

This process achieves uniform mixing of the urea solution, improves the recovery effect and catalytic reduction reaction efficiency, ensures solution quality, avoids filter plate clogging and dirt accumulation in the treatment cylinder, enables efficient cleaning and water circulation, and improves the overall system efficiency.

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Abstract

The utility model discloses a recovery device for adblue solution, including the bracing frame, be equipped with the processing subassembly on the bracing frame, the processing subassembly includes fixed seat, processing cylinder, motor, stirring rod and connecting plate, fixed seat is equipped on the bracing frame, processing cylinder is equipped on the fixed seat, the motor is equipped on the stirring rod, and the connecting plate is equipped on the motor. The motor is fixedly installed on the treatment barrel, the stirring rod is connected to the output end of the motor, the connecting plate is arranged on the stirring rod, a filtering assembly is arranged at the bottom of the treatment barrel and comprises a discharging pipe, a filtering box and a feeding hopper, the discharging pipe is installed at the bottom of the treatment barrel, a valve is arranged on the discharging pipe, and the filtering box is connected with the discharging pipe. And the filter box is arranged at the bottom of the discharge pipe, so that the technical problems that urea and other components in a solution cannot be uniformly mixed and the use effect of the solution and the efficiency of a catalytic reduction reaction are influenced due to the fact that an effective stirring mechanism is generally lacked in an existing recovery device mentioned in the background technology are solved.
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Description

Technical Field

[0001] This utility model relates to the field of recycling device technology, and more specifically, it relates to a recycling device for automotive urea solution. Background Technology

[0002] In existing technologies, urea solutions may experience crystallization and impurity precipitation during the recovery process. In particular, when the solution temperature changes or is stored for a long time, the uniformity and quality of the solution may be affected. Existing recovery devices usually lack an effective stirring mechanism, which may result in the urea and other components in the solution not being mixed evenly, affecting the use effect of the solution and the efficiency of the catalytic reduction reaction.

[0003] During the use of the recycling device, the filter plate is used to filter impurities, precipitates and particles in the urea solution to ensure that the recycled solution can be effectively reused. However, as the usage time increases, the impurities and deposits on the filter plate gradually increase, the filtration effect may decrease or even become blocked, thus affecting the efficiency of the entire recycling system and the quality of the urea solution.

[0004] In urea solution recovery devices, the treatment tank is usually used to store and process the recovered urea solution. However, after long-term use, dirt, residues or crystals may accumulate inside the treatment tank. If these substances are not cleaned in time, they may affect the quality of the solution and the efficiency of the system. Existing devices often do not have an effective cleaning water circulation system, and the cleaning water can only be cleaned manually or in a single cleaning cycle, which wastes water resources. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a recycling device for automotive urea solution, which solves the technical problem mentioned in the background art that the existing recycling devices usually lack an effective stirring mechanism, which may result in the urea and other components in the solution not being mixed evenly, thus affecting the use effect of the solution and the efficiency of the catalytic reduction reaction.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a device for recovering automotive urea solution, comprising a support frame, on which a processing assembly is mounted, the processing assembly comprising a fixed base, a processing cylinder, a motor, a stirring rod, and a connecting plate, the fixed base being mounted on the support frame, the processing cylinder being mounted on the fixed base, the motor being fixedly mounted on the processing cylinder, the stirring rod being connected to the output end of the motor, the connecting plate being mounted on the stirring rod, and a filter assembly being mounted at the bottom of the processing cylinder, the filter assembly comprising a discharge pipe, a filter box, and a feed hopper, the discharge pipe being mounted at the bottom of the processing cylinder, a valve being mounted on the discharge pipe, the filter box being mounted at the bottom of the discharge pipe, and the feed hopper being mounted on the filter box, the discharge pipe being aligned with the feed hopper.

[0009] The present invention is further configured such that a spiral blade is connected to the connecting plate, and the spiral blade is used to facilitate the mixing and stirring process of the urea solution.

[0010] The present invention is further configured such that rotating blades are uniformly installed on the stirring rod, and the rotating blades are used to promote the mixing process of the urea solution.

[0011] The present invention is further configured such that a filter plate is slidably connected to the filter box, a fixing plate is fixedly installed on the filter box, and an insertion rod is slidably connected to the fixing plate evenly. The cooperation of each component facilitates the completion of the filtration process for impurities.

[0012] The present invention is further configured such that a movable plate is connected to the top of the insertion rod, a handle is installed on the movable plate, a spring is sleeved on the insertion rod, the two ends of the spring are connected to the movable plate and the fixed plate, the insertion rod passes through the fixed plate and is inserted into the filter plate, and a collection box is installed on one side of the filter box. The cooperation of each component facilitates the compression process of the spring.

[0013] The present invention is further configured such that a circulation assembly is provided in the filter box, the circulation assembly including a circulation pipe, a pump body and an inclined plate, the circulation pipe being connected between the processing cylinder and the collection box, the pump body being installed on the circulation pipe, and the inclined plate being disposed in the filter box, thereby facilitating the completion of the discharge process of the urea solution through the coordinated use of each component.

[0014] The present invention is further configured such that a climbing ladder is installed on the side end of the processing cylinder, a support base is installed at the bottom of the support frame, and reinforcing ribs are installed on the support frame. The cooperation of the various components facilitates the completion of the process of protecting the operator.

[0015] The present invention is further configured such that a protective railing is installed on the processing cylinder, a feeding bin is installed at the bottom of the processing cylinder, and a rotating cover is rotatably connected to the feeding bin. The cooperation of the various components facilitates the opening process of the rotating cover.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a device for recovering automotive urea solution, which has the following advantages:

[0018] 1. The processing component plays a core role in the entire urea solution recovery system. The combination of components such as the fixed base, processing cylinder, motor, and stirring rod enables the solution to be effectively mixed and processed. The motor drives the stirring rod to rotate, which in turn drives the spiral blades on the connecting plate and the rotating blades on the stirring rod, thereby ensuring that the solution in the processing cylinder is fully stirred and avoiding uneven solution composition. Especially when urea solution is mixed with other additives, it can ensure the uniformity of the solution and improve the recovery effect.

[0019] 2. The filtration assembly in this recovery device is responsible for removing impurities and precipitates from the urea solution, ensuring that the recovered solution maintains high quality, thereby effectively supporting the subsequent reuse of the urea solution. The discharge pipe, filter box, filter plate and other components work closely together. The valve installed on the discharge pipe can precisely control the flow direction of the solution, ensuring that the solution can effectively remove impurities when passing through the filter box.

[0020] 3. The design of the circulation component solves the problems of cleaning the treatment cylinder and circulating water. Through the circulation pipe, pump body and inclined plate installed between the treatment cylinder and the filter box, the water source can be circulated efficiently, thereby realizing automatic cleaning of the inside of the treatment cylinder. When the treatment cylinder needs to be cleaned, the water source is introduced into the treatment cylinder through the pump body, and the cleaning fluid can flow smoothly and clean all key components. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a vehicle urea solution recovery device according to the present invention.

[0022] Figure 2 This is a side view of the structure of this utility model;

[0023] Figure 3 This is a cross-sectional view of the structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the filter assembly in this utility model;

[0025] Figure 5 This is a cross-sectional view of the filter assembly in this utility model;

[0026] Figure 6 This is a partial structural diagram of the filter component in this utility model.

[0027] In the diagram: 1. Support frame; 2. Fixed base; 3. Processing cylinder; 4. Motor; 5. Stirring rod; 6. Connecting plate; 7. Discharge pipe; 8. Filter box; 9. Feed hopper; 10. Spiral blade; 11. Rotating blade; 12. Filter plate; 13. Fixed plate; 14. Insertion rod; 15. Moving plate; 16. Handle; 17. Spring; 18. Circulation pipe; 19. Pump body; 20. Inclined plate; 21. Climbing ladder; 22. Support base; 23. Reinforcing rib; 24. Guardrail; 25. Feed hopper; 26. Rotating cover; 27. Collection box. Detailed Implementation

[0028] It should be noted that, where there is no conflict, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0031] Please see Figures 1-6 A device for recovering automotive urea solution includes a support frame 1, on which a processing assembly is mounted. The processing assembly includes a fixed base 2, a processing cylinder 3, a motor 4, a stirring rod 5, and a connecting plate 6. The fixed base 2 is mounted on the support frame 1, the processing cylinder 3 is mounted on the fixed base 2, the motor 4 is fixedly mounted on the processing cylinder 3, the stirring rod 5 is connected to the output end of the motor 4, and the connecting plate 6 is mounted on the stirring rod 5. A filter assembly is mounted at the bottom of the processing cylinder 3, the filter assembly includes a discharge pipe 7, a filter box 8, and a feed hopper 9. The discharge pipe 7 is mounted at the bottom of the processing cylinder 3 and has a valve. The filter box 8 is located at the bottom of the discharge pipe 7, and the feed hopper 9 is mounted on the filter box 8. The discharge pipe 7 and the feed hopper 9 are aligned.

[0032] A spiral blade 10 is connected to the connecting plate 6.

[0033] Rotating blades 11 are evenly installed on the stirring rod 5.

[0034] A filter plate 12 is slidably connected to the filter box 8, and a fixing plate 13 is fixedly installed on the filter box 8. An insertion rod 14 is slidably connected to the fixing plate 13.

[0035] A movable plate 15 is connected to the top of the insertion rod 14. A handle 16 is installed on the movable plate 15. A spring 17 is sleeved on the insertion rod 14. The two ends of the spring 17 are connected to the movable plate 15 and the fixed plate 13. The insertion rod 14 passes through the fixed plate 13 and is inserted into the filter plate 12. A collection box 27 is installed on one side of the filter box 8.

[0036] In this embodiment, during use, the rotating cover 26 is rotated open along the feed hopper 25, allowing the solution or additives to be injected into the processing cylinder 3. Then, the motor 4 is started, causing the stirring rod 5 at the output end to rotate. During rotation, the connecting plate 6 on the rod drives the spiral blades 10 to promote mixing of the solution in the processing cylinder 3. The rotating blades 11 on the rod fully complete the mixing process. After the operation is complete, the valve on the discharge pipe 7 is controlled, allowing the solution to flow into the feed hopper 9 on the filter box 8, and finally into the filter box 8, thus flowing into the filter. The filter plate 12 is used to filter the solution. When the filter plate 12 needs to be removed for cleaning, the handle 16 is used to move the movable plate 15. During the movement, the insertion rod 14 slides along the filter plate 12 and the fixed plate 13, stretching the spring 17. After the insertion rod 14 is removed from the filter plate 12, the filtration process of the filter plate 12 is released. At this time, the filter plate 12 can be slid out along the filter box 8 for subsequent processing. After the processing is completed, the above operation is repeated to fix it.

[0037] Please see Figure 3-5 As an embodiment of a recycling device for automotive urea solution, the filter box 8 is provided with a recycling component, which includes a recycling pipe 18, a pump body 19 and an inclined plate 20. The recycling pipe 18 is connected between the processing cylinder 3 and the collection box 27, the pump body 19 is installed on the recycling pipe 18, and the inclined plate 20 is disposed in the filter box 8.

[0038] A climbing ladder 21 is installed on the side end of the processing cylinder 3, a support seat 22 is installed at the bottom of the support frame 1, and a reinforcing rib 23 is installed on the support frame 1.

[0039] A protective railing 24 is installed on the processing cylinder 3, and a feeding hopper 25 is installed at the bottom of the processing cylinder 3. A rotating cover 26 is rotatably connected to the feeding hopper 25.

[0040] More specifically, during use, the filtered solution flows into the collection tank along the inclined plate 20 in the filter box 8, thereby processing and collecting the filtered urea solution. When it is necessary to clean the inside of the treatment cylinder 3, water is injected into the collection tank 27, and the pump 19 in the circulation pipe 18 is started to introduce water into the treatment cylinder 3 to clean the treatment cylinder 3. Various components are used in conjunction to promote the circulation of water.

[0041] In summary, during the use or operation of the entire equipment: During use, the rotating cover 26 is opened along the feed hopper 25, allowing the solution or additives to be injected into the processing cylinder 3. Then, the motor 4 is started, causing the stirring rod 5 at the output end to rotate. During rotation, the connecting plate 6 on the rod drives the spiral blades 10 to promote mixing of the solution in the processing cylinder 3. The rotating blades 11 on the rod further complete the mixing process. After the operation is complete, the valve on the discharge pipe 7 is controlled, allowing the solution to flow along the discharge pipe 7 into the feed hopper 9 on the filter box 8, and finally into the filter box 8, thus... The solution flows into the filter plate 12, which filters the solution. When the filter plate 12 needs to be removed for cleaning, the handle 16 moves the movable plate 15. During this movement, the insertion rod 14 slides along the filter plate 12 and the fixed plate 13, stretching the spring 17. After the insertion rod 14 is removed from the filter plate 12, the filtration process is released, and the filter plate 12 can be slid out of the filter box 8 for subsequent processing. After the processing is completed, the above operation is repeated to fix the filter plate.

[0042] During use, the filtered solution flows into the collection tank along the inclined plate 20 in the filter box 8, thereby processing and collecting the filtered urea solution. When it is necessary to clean the inside of the treatment cylinder 3, water is injected into the collection tank 27, and the pump 19 in the circulation pipe 18 is started to introduce water into the treatment cylinder 3 to clean the treatment cylinder 3. Various components are used in conjunction to promote the circulation of water.

[0043] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A recovery device for urea solution for vehicles, comprising a support frame (1), characterized by: The support frame (1) is provided with a processing component, which includes a fixed base (2), a processing cylinder (3), a motor (4), a stirring rod (5), and a connecting plate (6). The fixed base (2) is set on the support frame (1), the processing cylinder (3) is installed on the fixed base (2), the motor (4) is fixedly installed on the processing cylinder (3), the stirring rod (5) is connected to the output end of the motor (4), and the connecting plate (6) is set on the stirring rod (5). The bottom of the processing cylinder (3) is provided with a filter component, which includes a discharge pipe (7), a filter box (8), and a feed hopper (9). The discharge pipe (7) is installed at the bottom of the processing cylinder (3), and a valve is provided on the discharge pipe (7). The filter box (8) is set at the bottom of the discharge pipe (7), and the feed hopper (9) is installed on the filter box (8). The discharge pipe (7) and the feed hopper (9) are aligned.

2. A device for recovering urea solution for vehicles according to claim 1, characterized in that: The connecting plate (6) is provided with a spiral blade (10).

3. A device for recovering urea solution for vehicles according to claim 2, characterized in that: Rotating blades (11) are evenly installed on the stirring rod (5).

4. A device for recovering urea solution for vehicles according to claim 3, characterized in that: A filter plate (12) is slidably connected to the filter box (8), and a fixing plate (13) is fixedly installed on the filter box (8). An insertion rod (14) is slidably connected to the fixing plate (13).

5. A device for recovering urea solution for vehicles according to claim 4, characterized in that: A movable plate (15) is connected to the top of the insertion rod (14), and a handle (16) is installed on the movable plate (15). A spring (17) is sleeved on the insertion rod (14), and the two ends of the spring (17) are connected to the movable plate (15) and the fixed plate (13). The insertion rod (14) passes through the fixed plate (13) and is inserted into the filter plate (12). A collection box (27) is installed on one side of the filter box (8).

6. A device for recovering urea solution for vehicles according to any one of claims 1 to 5, characterized in that: The filter box (8) is provided with a circulation assembly, which includes a circulation pipe (18), a pump body (19) and an inclined plate (20). The circulation pipe (18) is connected between the processing cylinder (3) and the collection box (27). The pump body (19) is installed on the circulation pipe (18), and the inclined plate (20) is located in the filter box (8).

7. A device for recovering urea solution for vehicles according to claim 6, characterized in that: A climbing ladder (21) is installed on the side end of the processing cylinder (3), a support seat (22) is installed at the bottom of the support frame (1), and a reinforcing rib (23) is installed on the support frame (1).

8. A device for recovering urea solution for vehicles according to claim 7, characterized in that: The processing cylinder (3) is equipped with a protective railing (24), and a feeding bin (25) is installed at the bottom of the processing cylinder (3). A rotating cover (26) is rotatably connected to the feeding bin (25).