Device for solving abrasion of wetted feed opening of cyclone

By designing a separately replaceable feed section to connect the hydrocyclone and the wetting tank, the problem of wear on the hydrocyclone wetting discharge port is solved, enabling fast, safe, and low-cost maintenance, and reducing the resource waste and safety risks of overall replacement.

CN224127527UActive Publication Date: 2026-04-17SHAANXI SHANMEI HUANGLING MINING IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAANXI SHANMEI HUANGLING MINING IND CO LTD
Filing Date
2025-05-15
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing hydrocyclone wetting outlet suffers from severe wear, resulting in uneven density. Replacing it as a whole is costly, wasteful of resources, and poses safety risks.

Method used

Design a device that includes a medium wetting tank and a feed section. The feed section is connected to the feed pipe and the hydrocyclone via a flange. The feed section can be replaced individually, avoiding high-altitude operations and large-scale lifting operations, reducing safety risks, and lowering material and labor costs.

Benefits of technology

It enables quick and safe replacement of worn parts, reduces material and labor costs, improves maintenance efficiency, and avoids resource waste and safety risks.

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Abstract

The utility model discloses a device for solving abrasion of a wetted feed opening of a cyclone, which relates to the technical field of mineral processing equipment and comprises a synthetic medium wetting barrel, the bottom end of the synthetic medium wetting barrel is connected with a feed nipple through a flange, and the bottom end of the feed nipple is connected with a feed pipeline through a flange. And the bottom end of the feeding pipeline is connected with a cyclone through a flange. According to the device for solving the problem of abrasion of the wetted feed opening of the cyclone, the feeding nipple is arranged at the part, which is most easily abraded, of the bottom end of the closed medium wetting barrel, so that when the feeding nipple is seriously abraded, the whole closed medium wetting barrel does not need to be replaced, and only the feeding nipple needs to be replaced; by means of the structure, the feeding nipple part, with the most serious abrasion, at the bottom end of the composite medium wetting barrel can be rapidly replaced, special operations such as high-altitude operation and large-scale hoisting operation can be eliminated, safety risks are reduced, the overhauling efficiency is effectively improved, and meanwhile compared with overall replacement of the composite medium wetting barrel, the material cost and the labor cost can be greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of mineral processing equipment technology, specifically a device for solving the wear of the wetted feed inlet of a hydrocyclone. Background Technology

[0002] In the coal washing and processing process, it is usually necessary to properly mix the densities for washing and separation into three products: refined, medium, and gangue. Density mixing must be completed in the wetting tank before the coal enters the hydrocyclone for further separation. Density mixing in the wetting tank is an essential step in the washing process. Existing wetting tanks are single units, with the discharge cone being the most severely worn part. Severe wear leads to uneven density of the sprayed material. Replacing the entire wetting tank is costly, and the replaced tank only shows significant wear at the discharge cone, while other parts are within normal wear ranges. Therefore, this not only results in high costs but also wastes resources. This application proposes a device to address the wear problem at the wetting discharge port of a hydrocyclone. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In view of the shortcomings of the prior art, this utility model provides a device for solving the wear of the wetted feed port of a hydrocyclone, thus solving the technical problems mentioned in the background.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the technical solution adopted by this utility model is: a device for solving the wear of the wetted feed port of a hydrocyclone, comprising a combined wetting tank, wherein the bottom end of the combined wetting tank is connected to a feed section via a flange, and the bottom end of the feed section is connected to a feed pipe via a flange, and the bottom end of the feed pipe is connected to the hydrocyclone via a flange.

[0007] Preferably, the feed section is a tapered pipe that is wider at the top and narrower at the bottom.

[0008] Preferably, the height of the feed section is greater than 10cm.

[0009] (III) Beneficial Effects

[0010] The beneficial effects of this utility model are as follows:

[0011] This device for solving the wear problem at the wetted feed inlet of a hydrocyclone involves installing a feed section at the bottom of the hydrocyclone wetting tank. When the feed section becomes severely worn or leaks, only the bolts on the flange need to be removed, and the feed section can be disassembled and replaced. This allows for the quick replacement of the feed section at the bottom of the hydrocyclone wetting tank that is most severely worn. It also eliminates the need for special operations such as working at heights or lifting large objects, reducing safety risks and effectively improving maintenance efficiency. At the same time, compared to replacing the entire hydrocyclone wetting tank, material and labor costs can be significantly reduced. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a partial three-dimensional structural diagram of the present invention;

[0014] Figure 3 This is a three-dimensional structural diagram of the feeding section of this utility model;

[0015] Figure 4 This is a schematic cross-sectional view of the feed section of this utility model.

[0016] In the diagram: 1. Wetting tank, 2. Feed section, 3. Feed pipe, 4. Hydrocyclone. Detailed Implementation

[0017] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] like Figure 1-4As shown, this utility model provides a technical solution: a device for solving the wear of the wetted feed inlet of a hydrocyclone, including a combined wetting tank 1. The bottom end of the combined wetting tank 1 is connected to the feed inlet section 2 via a flange. The feed inlet section 2 is low-cost and simple to replace individually, and can quickly and effectively complete the precise replacement of the worn parts. The feed inlet section 2 is a tapered pipe that is wider at the top and narrower at the bottom, which can be used to withstand the friction of the sprayed material. The height of the feed inlet section 2 is greater than 10cm. When the feed inlet section 2 is severely worn or leaking, it is only necessary to remove the bolts on the flange to replace the feed inlet section. After disassembling and replacing section 2, the most severely worn part of the feed section 2 at the bottom of the wetting tank 1 can be quickly replaced. This eliminates the need for special operations such as working at heights or lifting large objects, reducing safety risks and effectively improving maintenance efficiency. Compared to replacing the entire wetting tank, material and labor costs are significantly reduced. The bottom of the feed section 2 is connected to the feed pipe 3 via a flange, and the bottom of the feed pipe 3 is connected to the hydrocyclone 4 via a flange.

[0019] The operational steps for this application are as follows:

[0020] When the feed section 2 is severely worn or leaking, remove the bolts on the flange of the feed section 2, disassemble the feed section 2 and replace it, so as to replace the feed section 2 at the bottom of the medium wetting tank 1 where the wear is most severe.

[0021] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for solving the problem of wear on the wetted feed inlet of a hydrocyclone, characterized in that: It includes a medium wetting tank (1), the bottom end of which is connected to a feed section (2) via a flange, and the bottom end of the feed section (2) is connected to a feed pipe (3) via a flange, and the bottom end of the feed pipe (3) is connected to a hydrocyclone (4) via a flange.

2. The device for solving the problem of wetted discharge port abrasion of a cyclone according to claim 1, characterized in that: The feed section (2) is a tapered pipe that is wider at the top and narrower at the bottom.

3. The device for solving the problem of wetted discharge port abrasion of a cyclone according to claim 1, characterized in that: The height of the feed section (2) is greater than 10cm.