Soldering tin protection jig

By designing a solder protection fixture with protective and heat dissipation mechanisms, the problems of solder ball splashing and inaccurate positioning were solved, thereby improving safety, accuracy, and production efficiency, and adapting to the fixing requirements of battery cells of different sizes.

CN224128787UActive Publication Date: 2026-04-17DONGGUAN PERFECT AMPEREX TECH LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN PERFECT AMPEREX TECH LTD
Filing Date
2025-07-02
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing solder protection fixtures have insufficient protective performance, allowing solder balls to easily splatter, leading to damage to the battery cells and reduced safety. At the same time, inaccurate positioning results in soldering position deviation and high defect rate, and they are difficult to adapt to the fixing requirements of battery cells of different sizes, reducing production efficiency.

Method used

A solder protection fixture including a protective mechanism and a heat dissipation mechanism was designed. The protective mechanism blocks solder ball splashes through a protective platform and cover plate, provides precise positioning, and can accommodate the clamping of battery cells of different sizes. The heat dissipation mechanism dissipates heat through a fan and a heat guide frame to ensure that the battery cells operate at a suitable temperature.

Benefits of technology

It effectively prevents solder ball splatter, improves operational safety and soldering accuracy, reduces defect rate, increases fixture versatility and production efficiency, and improves heat dissipation during soldering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soldering tin protection, and discloses a soldering tin protection jig which comprises a base, a protection mechanism is arranged on the top of the base, a heat dissipation mechanism is arranged on the front side of the protection mechanism, the protection mechanism comprises a protection table, and the protection table is fixedly connected to the top of the base. Fixing rods are fixedly connected to the left side and the right side of the protection table, cover plates are rotatably connected to the peripheries of the fixing rods, a battery cell is slidably connected to the interior of the protection table, and tabs are fixedly connected to the front side and the rear side of the battery cell. According to the tin soldering machine, tin beads can be effectively prevented from splashing during tin soldering operation, damage to a battery cell is avoided, the operation safety is greatly improved, meanwhile, the mounting groove in the protection table provides precise positioning for the battery cell, it is guaranteed that the battery cell cannot shake at will in the welding process, the accuracy of the welding position is guaranteed, and the welding reject ratio caused by position deviation is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of solder protection technology, specifically a solder protection fixture. Background Technology

[0002] In the field of solder protection technology, numerous problems are often encountered when soldering battery cells. Existing technologies, some solder protection fixtures have significant shortcomings in their protective performance. Solder beads are easily splattered during the soldering process, which can damage the battery cells, seriously affect operational safety, and may even lead to process defects.

[0003] Moreover, existing fixtures are not precise enough in positioning the battery cells, which makes the cells prone to shaking during the soldering process, resulting in offset soldering positions and greatly increasing the soldering defect rate. At the same time, most fixtures are difficult to adapt to the fixing requirements of battery cells of different sizes. When dealing with battery cells of different specifications, it is necessary to frequently change the fixture, which not only wastes time but also reduces production efficiency. Therefore, it is necessary to design a solder protection fixture to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a solder protection fixture to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a solder protective fixture, comprising a base, a protective mechanism on the top of the base, and a heat dissipation mechanism on the front side of the protective mechanism;

[0006] The protective mechanism includes a protective platform, which is fixedly connected to the top of the base. Fixed rods are fixedly connected to the left and right sides of the protective platform. A cover plate is rotatably connected to the periphery of each fixed rod. A battery cell is slidably connected inside the protective platform. A tab is fixedly connected to the front and rear sides of the battery cell, and the tab is located on the top of the protective platform. A connecting rod is slidably connected inside the protective platform. A clamp is fixedly connected to the front side of the connecting rod, and the clamp is slidably connected inside the protective platform. A movable frame is fixedly connected to the rear side of the connecting rod. An adjusting shaft is threadedly connected inside the movable frame, and a support frame is rotatably connected to the periphery of the adjusting shaft.

[0007] Preferably, the protective platform has an installation groove inside, the battery cell is slidably connected in the installation groove, and the clamping plate is slidably connected in the installation groove, so as to facilitate the placement of the battery cell through the installation groove.

[0008] Preferably, a fixing groove is provided on the front side of the top of the protective platform, and the top of the inner side of the front and rear tabs of the battery cell respectively contacts the top of the protective platform, and the front tab of the battery cell is slidably connected in the fixing groove, so as to ensure the stability of the tab through the fixing groove.

[0009] Preferably, the support frame is fixedly connected to the rear top of the base, and the bottom of the movable frame is slidably connected to the top of the base, so that the connecting rod and the clamp can be moved by the movable frame.

[0010] Preferably, the heat dissipation mechanism includes a mounting frame, which is fixedly connected to the bottom front side of the protective platform, a fan is fixedly connected inside the mounting frame, and a guide frame is fixedly connected to the top of the mounting frame.

[0011] Preferably, the mounting frame has a rectangular slot inside, and the fan is fixedly connected to the rectangular slot, which facilitates the installation of the fan through the rectangular slot.

[0012] Preferably, the top of the air guide frame has an air outlet, and the air outlet is located on the rear side of the top of the air guide frame. This makes it easy to ensure that solder falling during the soldering process will not affect the fan by setting the air outlet on the rear side of the top of the air guide frame.

[0013] Compared with the prior art, this utility model provides a solder protection fixture, which has the following beneficial effects:

[0014] 1. This soldering protective fixture provides reliable protection for the battery cell through its protective mechanism. The combination of the protective platform and cover plate effectively prevents solder balls from splashing during soldering operations, avoiding damage to the battery cell and greatly improving operational safety. It also reduces process defects caused by high-temperature soldering. At the same time, the mounting slot inside the protective platform provides precise positioning for the battery cell, ensuring that the battery cell does not move around during soldering, guaranteeing the accuracy of the soldering position, and reducing the soldering defect rate caused by positional deviation. The coordinated design of the adjusting shaft, moving frame, and clamping plate allows the fixture to adapt to the fixing requirements of battery cells of different sizes. By rotating the adjusting shaft, the moving frame moves back and forth, thereby adjusting the position of the clamping plate to achieve stable clamping of the battery cell. This not only improves the versatility of the fixture but also allows for quick adjustment according to the specifications of different battery cells, effectively improving production efficiency and reducing time losses caused by changing fixtures. Furthermore, the tabs on the front side of the battery cell can be placed in the fixing slot on the top of the protective platform to ensure the stability of the tabs.

[0015] 2. This soldering protective fixture, through its heat dissipation mechanism, greatly improves heat dissipation during the soldering process. The fan inside the mounting frame can quickly blow out the heat generated by the solder. Combined with the design of the air guide frame, the hot air can be discharged in a specific direction, preventing heat from accumulating inside the fixture, ensuring that the battery cell operates at a suitable temperature, and reducing the impact of high temperature on the battery cell performance. The air outlet at the top of the air guide frame is located at the rear of the top of the air guide frame, preventing solder falling during the soldering process from affecting the fan. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the right-side structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the protective mechanism structure;

[0020] Figure 4 This is a schematic diagram of the internal structure of the protective platform;

[0021] Figure 5 This is a schematic diagram of the rear structure of the protective platform;

[0022] Figure 6 This is a schematic diagram of the inner structure of the support frame;

[0023] Figure 7 This is a schematic diagram of the heat dissipation mechanism.

[0024] In the diagram: 1. Base; 2. Protective mechanism; 3. Heat dissipation mechanism; 21. Protective platform; 22. Fixing rod; 23. Cover plate; 24. Battery cell; 25. Electrode; 26. Connecting rod; 27. Moving frame; 28. Adjusting shaft; 29. ​​Support frame; 291. Clamping plate; 31. Mounting frame; 32. Fan; 33. Air guide frame. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] This utility model provides the following technical solution:

[0028] Example 1

[0029] Please see Figure 1-7 The present invention provides a technical solution: a solder protective fixture, including a base 1, a protective mechanism 2 on the top of the base 1, and a heat dissipation mechanism 3 on the front side of the protective mechanism 2;

[0030] The protective mechanism 2 includes a protective platform 21, which is fixedly connected to the top of the base 1. Fixed rods 22 are fixedly connected to the left and right sides of the protective platform 21. A cover plate 23 is rotatably connected to the periphery of the fixed rods 22. A battery cell 24 is slidably connected inside the protective platform 21. A tab 25 is fixedly connected to the front and rear sides of the battery cell 24. The tab 25 is located on the top of the protective platform 21. A connecting rod 26 is slidably connected inside the protective platform 21. A clamping plate 291 is fixedly connected to the front side of the connecting rod 26. The clamping plate 291 is slidably connected inside the protective platform 21. A movable frame 27 is fixedly connected to the rear side of the connecting rod 26. An adjusting shaft 28 is threadedly connected inside the movable frame 27. A support frame 29 is rotatably connected to the periphery of the adjusting shaft 28.

[0031] The protective platform 21 has an installation slot inside, the battery cell 24 is slidably connected in the installation slot, and the clamping plate 291 is slidably connected in the installation slot, so as to facilitate the placement of the battery cell 24 through the installation slot.

[0032] A fixing groove is provided on the front side of the top of the protective platform 21. The top of the inner side of the front and rear tabs 25 of the battery cell 24 is in contact with the top of the protective platform 21, and the front tab 25 of the battery cell 24 is slidably connected in the fixing groove, so as to ensure the stability of the tab 25 through the fixing groove.

[0033] The support frame 29 is fixedly connected to the top rear side of the base 1, and the bottom of the movable frame 27 is slidably connected to the top of the base 1, so that the connecting rod 26 and the clamping plate 291 can be moved by the movable frame 27.

[0034] Example 2

[0035] Please see Figure 1-7Furthermore, based on Embodiment 1, the heat dissipation mechanism 3 includes a mounting frame 31, which is fixedly connected to the bottom front side of the protective platform 21. A fan 32 is fixedly connected inside the mounting frame 31, and a guide frame 33 is fixedly connected to the top of the mounting frame 31.

[0036] The mounting frame 31 has a rectangular slot inside, and the fan 32 is fixedly connected in the rectangular slot, which makes it easy to install the fan 32 through the rectangular slot. The top of the air guide frame 33 has an air outlet, and the air outlet is located on the rear side of the top of the air guide frame 33. This makes it easy to ensure that the solder falling during the soldering process will not affect the fan 32 by setting the air outlet on the rear side of the top of the air guide frame 33.

[0037] In actual operation, when this device is used and welding of the battery cell 24 with other metal components is required, firstly, the tabs 25 on both the front and rear sides of the battery cell 24 are cut to the specified size, and then the battery cell 24 is slidably connected to the mounting groove inside the protective platform 21, so that the inner top of the tabs 25 on both the front and rear sides of the battery cell 24 is in contact with the top of the protective platform 21, and the front tab 25 of the battery cell 24 is slidably connected to the fixing groove on the top of the protective platform 21. At the same time, the adjusting shaft 28 is rotated according to the size of the battery cell 24. The adjusting shaft 28 drives the moving frame 27, connecting rod 26 and clamping plate 291 to move, so that the clamping plate 291 slides in the mounting groove inside the protective platform 21, so that the front side of the clamping plate 291 contacts the rear side of the battery cell 24 to fix the battery cell 24. This allows the fixture to adapt to the fixing requirements of battery cells 24 of different sizes, and achieve stable clamping of the battery cell 24. This not only improves the versatility of the fixture, but also allows for quick adjustment according to the specifications of different battery cells 24, effectively improving production efficiency and reducing the time loss caused by changing fixtures.

[0038] After fixing, rotate the cover plate 23 around the fixing rod 22 to close the cover plate 23 and place it on top of the battery cell 24, which can protect the battery cell 24. After fixing and protection are completed, the electrode tab 25 can be welded to other metal components.

[0039] During the soldering process, the fan 32 inside the mounting frame 31 can quickly blow out the heat generated by the solder. In conjunction with the design of the guide frame 33, the hot air can be discharged in a specific direction to avoid heat accumulation inside the fixture, ensuring that the battery cell 24 works at a suitable temperature and reducing the impact of high temperature on the performance of the battery cell 24. The air outlet at the top of the guide frame 33 is located at the rear of the top of the guide frame 33 to prevent solder falling during the soldering process from affecting the fan 32.

[0040] The protective platform 21, cover plate 23 and clamp plate 291 used in this case are all made of electroplated wood, which has good heat resistance, corrosion resistance and electrical insulation.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A soldering protection jig comprising a base (1), characterized in that: The base (1) is provided with a protective mechanism (2) on its top, and a heat dissipation mechanism (3) is provided on the front side of the protective mechanism (2); The protective mechanism (2) includes a protective platform (21), which is fixedly connected to the top of the base (1). Fixed rods (22) are fixedly connected to the left and right sides of the protective platform (21). A cover plate (23) is rotatably connected to the periphery of the fixed rods (22). A battery cell (24) is slidably connected inside the protective platform (21). A tab (25) is fixedly connected to the front and rear sides of the battery cell (24). The tab (25) is located on the top of the protective platform (21). A connecting rod (26) is slidably connected inside the protective platform (21). A clamp (291) is fixedly connected to the front side of the connecting rod (26). The clamp (291) is slidably connected inside the protective platform (21). A movable frame (27) is fixedly connected to the rear side of the connecting rod (26). An adjusting shaft (28) is threadedly connected inside the movable frame (27). A support frame (29) is rotatably connected to the periphery of the adjusting shaft (28).

2. The solder protect tool of claim 1, wherein: The protective platform (21) has an installation groove inside, the battery cell (24) is slidably connected in the installation groove, and the clamp (291) is slidably connected in the installation groove.

3. The solder protect tool of claim 1, wherein: The protective platform (21) has a fixing groove on the front side of the top. The top of the inner side of the front and rear tabs (25) of the battery cell (24) is in contact with the top of the protective platform (21), and the front tab (25) of the battery cell (24) is slidably connected in the fixing groove.

4. The solder protect tool of claim 1, wherein: The support frame (29) is fixedly connected to the top rear side of the base (1), and the bottom of the movable frame (27) is slidably connected to the top of the base (1).

5. The solder protect tool of claim 1, wherein: The heat dissipation mechanism (3) includes a mounting frame (31), which is fixedly connected to the bottom front side of the protective platform (21). A fan (32) is fixedly connected inside the mounting frame (31), and a guide frame (33) is fixedly connected to the top of the mounting frame (31).

6. The solder protect tool of claim 5, wherein: The mounting frame (31) has a rectangular slot inside, and the fan (32) is fixedly connected to the rectangular slot.

7. The solder protect tool of claim 5, wherein: The top of the guide frame (33) is provided with an air outlet, and the air outlet is located on the rear side of the top of the guide frame (33).