Multi-track drilling, bolting and grouting integrated intelligent trolley

Abstract

The utility model provides a multi-track drilling, bolting and grouting integrated intelligent trolley which comprises a frame provided with a large arm. A supporting frame is arranged at the end of the large arm, a plurality of transverse sliding frames are arranged at the top of the supporting frame, and a plurality of first longitudinal sliding frames and second longitudinal sliding frames are arranged at the sliding ends of the transverse sliding frames. A drilling machine or a grouting pipe is arranged at the sliding end of the first longitudinal sliding frame; an anchor rod drawing device is arranged at the sliding end of the second longitudinal sliding frame; anchor rod storehouses are arranged on the side faces of the supporting frames. The drilling, grouting and anchor inserting processes are completed in one device, so that the efficiency is higher, the construction period is shortened, and the labor cost is reduced; and the device can adapt to multi-position anchor rod construction, and the adaptability is higher.

Description

Technical Field

[0001] This utility model relates to the field of anchor bolt construction technology, specifically to a multi-track drilling, anchoring and injection integrated intelligent trolley. Background Technology

[0002] Traditional anchor bolt construction technology includes three core steps: positioning drilling, anchor insertion, and grouting.

[0003] The drilling stage relies heavily on manual operation using handheld pneumatic drills or simple drilling rigs. Workers must endure high levels of physical exertion, and their skill level and working condition directly affect the deviation of the hole axis and construction efficiency, making it easy for hole position deviation or depth error to occur.

[0004] During the installation of anchor bolts, they are inserted manually or by using existing anchor bolt pull-out devices.

[0005] The grouting process is carried out using existing grouting pipes.

[0006] However, the existing methods, which rely on decentralized and manual construction, do not have smooth workflow connections and require frequent equipment and personnel transfers between processes, wasting a lot of time and resulting in low construction efficiency. Utility Model Content

[0007] The main purpose of this utility model is to provide a multi-track drilling and anchoring integrated intelligent trolley to solve the problems of low construction efficiency and scattered connection of the existing anchor bolt construction process.

[0008] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0009] A multi-track drilling and anchoring integrated intelligent trolley includes a frame, and the frame is equipped with a boom;

[0010] The boom end is provided with a support frame, the top of the support frame is provided with several transverse slides, and the sliding end of the transverse slides is provided with several first longitudinal slides and second longitudinal slides.

[0011] The sliding end of the first longitudinal slide is equipped with a drilling rig or grouting pipe; the sliding end of the second longitudinal slide is equipped with an anchor bolt pulling device.

[0012] An anchor bolt storage is provided on the side of the support frame.

[0013] In the preferred embodiment, the frame is equipped with a servo system and a power system, and the boom is equipped with a hydraulic system;

[0014] Both the first and second longitudinal carriages are equipped with carriage cylinders.

[0015] In the preferred embodiment, a control valve is provided at the tail end of the grouting pipe, the control valve is provided with a grout inlet pipe, and the grout inlet pipe is connected to a grout delivery device.

[0016] In the preferred embodiment, the anchor bolt magazine includes two support plates, and the ends of the support plates are provided with fixing plates;

[0017] Clamping plates are provided on opposite sides of the two fixed plates;

[0018] A pivot is provided on the side of the clamping plate near the fixed plate, and the pivot is rotatably connected to the fixed plate;

[0019] Several guide rods are provided between the two clamping plates, and several anchor clamps are provided on the guide rods;

[0020] Anchor clamps are used to hold anchor bolts.

[0021] In the preferred embodiment, the guide rod is equipped with a conveyor belt, and the anchor clamp is connected to the conveyor belt.

[0022] In the preferred embodiment, the fixed plate is equipped with a rotating mechanism, which is connected to the rotating shaft via a transmission.

[0023] In a preferred embodiment, the rotating mechanism includes a mounting bracket fixedly connected to the fixed plate, and the mounting bracket is provided with a connecting bracket;

[0024] The connecting frame is hinged to a hydraulic cylinder, and the end of the hydraulic cylinder is hinged to a rotating plate via a hinge shaft;

[0025] The rotating shaft moves through the mounting bracket and the rotating plate, and is fixedly connected to the transmission disc;

[0026] The outer circumference of the transmission disc is provided with several slots;

[0027] The side of the rotating plate is provided with a movable hook, which hooks into the slot.

[0028] A torsion spring is provided between the movable hook and the rotating plate.

[0029] In the preferred embodiment, the slot includes an inclined surface and a vertical surface, and the movable hook hooks onto the vertical surface of the slot.

[0030] This utility model provides a multi-track drilling and anchoring integrated intelligent trolley, which has the following beneficial effects by adopting the above solution:

[0031] 1. Drilling, grouting, and anchoring are all completed in one piece of equipment, which not only increases efficiency and shortens the construction period, but also reduces labor costs.

[0032] 2. It can adapt to anchor bolt construction in multiple locations, making it more adaptable.

[0033] 3. It facilitates the transport of anchor bolts. During construction, no manual assistance is required to replace the anchor bolts. This not only simplifies the operation but also increases construction efficiency. Attached Figure Description

[0034] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0035] Figure 1 This is a schematic diagram of the structure of this utility model;

[0036] Figure 2 This is a top view of the support frame of this utility model;

[0037] Figure 3 This is a top view of the anchor bolt storage area of ​​this utility model;

[0038] Figure 4 This is a side view of the anchor bolt magazine of this utility model;

[0039] Figure 5 This is a side view of the rotating mechanism of this utility model.

[0040] In the picture:

[0041] The components include: frame 101, servo system 102, power system 103, boom 104, hydraulic system 105, support frame 2, transverse slide 3, first longitudinal slide 4, slide cylinder 401, drilling rig 5, grouting pipe 601, control valve 602, second longitudinal slide 701, anchor bolt pulling device 702, anchor bolt 703, anchor bolt magazine 8, support plate 801, fixing plate 802, clamping plate 803, guide rod 804, conveyor belt 805, anchor bolt gripper 806, rotating mechanism 807, mounting frame 871, connecting frame 872, hydraulic cylinder 873, rotating plate 874, transmission disc 875, slot 876, movable hook 877, torsion spring 878, hinge shaft 879, and rotating shaft 808. Detailed Implementation

[0042] In the embodiments of this application, such as Figure 1 , 2 As shown in Figures 3, 4, and 5, a multi-track drilling and anchoring integrated intelligent trolley includes a frame 101, with a boom 104 mounted on the frame 101. The frame 101 is an existing construction site vehicle, while the boom 104 is an existing robotic arm, with the working principle of the robotic arm referring to that of an excavator robotic arm. The frame 101 is equipped with a servo system 102 and a power system 103, while the boom 104 is equipped with a hydraulic system 105. The hydraulic system 105 is an existing hydraulic control system, using existing methods to control and connect hydraulic oil. The servo system 102 and the power system 103 are commonly used equipment in existing construction equipment, set up and controlled using existing methods.

[0043] In a further embodiment, the end of the boom 104 is provided with a support frame 2, and the top of the support frame 2 is provided with a plurality of transverse slides 3. The sliding end of the transverse slides 3 is provided with a plurality of first longitudinal slides 4 and second longitudinal slides 701. The transverse slides 3, the first longitudinal slides 4 and the second longitudinal slides 701 are all existing slide rail mechanisms, each including a slide rail and a slide seat. Preferably, the sliding of the slide seat is controlled by a hydraulic cylinder, and the transverse slides 3 is provided with at least three independently sliding slide seats. For example, the three slide seats are controlled by three hydraulic cylinders respectively, and the slide seats slide along the slide rail. The different slide seats of the transverse slides 3 are respectively connected to the slide rails of the first longitudinal slides 4 and the second longitudinal slides 701.

[0044] Preferably, there are two first longitudinal slides 4, and the slide seats of the two first longitudinal slides 4 are respectively connected to the drilling rig 5 and the grouting pipe 601; the slide seat of the second longitudinal slide 701 is equipped with an anchor bolt pulling device 702; the drilling rig 5 is an existing anchor bolt drilling rig, such as a hand-held pneumatic drill, which is controlled and drilled in an existing manner; the anchor bolt pulling device 702 is an existing device that is controlled and connected in an existing manner.

[0045] Both the first longitudinal slide 4 and the second longitudinal slide 701 are equipped with slide cylinders 401. The slide cylinders 401 are the slide seat drive cylinders of the first longitudinal slide 4 and the second longitudinal slide 701, and are connected and controlled in the existing way. In use, the slide seat of the transverse slide 3 slides along its slide rail, which can drive the first longitudinal slide 4 and the second longitudinal slide 701 to slide back and forth. The slide seat of the first longitudinal slide 4 and the second longitudinal slide 701 slides along its slide rail, which can drive the drilling rig 5, the grouting pipe 601 and the anchor bolt pulling device 702 to slide left and right. With the drive of the transverse slide 3, the drilling rig 5, the grouting pipe 601 and the anchor bolt pulling device 702 can be changed to adapt to different usage requirements.

[0046] Furthermore, a control valve 602 is provided at the tail end of the grouting pipe 601. The control valve 602 is equipped with a grout inlet pipe, which is connected to the existing grout delivery equipment. The control valve 602 includes a flow valve and a solenoid valve, which are used to control the grout delivery and monitor the grout delivery flow rate. In use, grout is delivered through the grouting pipe 601.

[0047] In a further embodiment, the support frame 2 is provided with an anchor bolt magazine 8 on its side for providing anchor bolts to the anchor bolt pulling device 702. Specifically, the anchor bolt magazine 8 includes two support plates 801, and a fixing plate 802 is provided at the end of the support plate 801. A clamping plate 803 is provided on the opposite side of the two fixing plates 802. A rotating shaft 808 is provided on the side of the clamping plate 803 near the fixing plate 802. The rotating shaft 808 is rotatably connected to the fixing plate 802, so that during use, the clamping plate 803 can rotate between the two fixing plates 802 through the rotating shaft 808.

[0048] Several guide rods 804 are provided between the two clamping plates 803, and several anchor bolt clamps 806 are provided on the guide rods 804. The anchor bolt clamps 806 are used to clamp the anchor bolts 703. After the clamping plates 803 rotate, the anchor bolts 703 held by the anchor bolt clamps 806 will rotate until they rotate to the anchor bolt connection of the anchor bolt pulling device 702. Then the anchor bolt clamps 806 are released, and the anchor bolts 703 fall into the anchor bolt connection position of the anchor bolt pulling device 702. The anchor bolt pulling device 702 fixes the anchor bolts 703 by existing means, such as by clamping with hydraulic clamps. After the fixation is completed, the anchor bolt pulling device 702 is moved away from the anchor bolt magazine 8 by the transverse slide 3 to complete the anchor bolt delivery work. Finally, the slide seat of the second longitudinal slide 701 moves, which drives the anchor bolt pulling device 702 to send the anchor bolts 703 into the anchor hole.

[0049] In a further embodiment, the guide rod 804 is provided with a conveyor belt 805, and the anchor clamp 806 is connected to the conveyor belt 805. The conveyor belt 805 is an existing belt structure, including several belt rollers and a belt. The belt is driven to rotate by the belt rollers. The anchor clamp 806 is connected to the belt. The belt rollers drive the belt to rotate so as to move the anchor clamp 806, thereby changing the position of the clamped anchor 703 to adapt to different usage conditions.

[0050] In a preferred embodiment, the fixed plate 802 is provided with a rotating mechanism 807, which is connected to the rotating shaft 808 for automatic rotation of the anchor bolts 703 in the anchor bolt magazine 8.

[0051] Specifically, the rotating mechanism 807 includes a mounting frame 871 fixedly connected to the fixed plate 802, the mounting frame 871 is provided with a connecting frame 872; the connecting frame 872 is hinged to a hydraulic cylinder 873, the hydraulic cylinder 873 is an existing hydraulic cylinder, and is connected and controlled in an existing manner, and the end of the hydraulic cylinder 873 is hinged to a rotating plate 874 through a hinge shaft 879;

[0052] The rotating shaft 808 moves through the mounting bracket 871 and the rotating plate 874, and is fixedly connected to the transmission disc 875. Therefore, the transmission disc 875, the rotating shaft 808 and the clamping plate 803 rotate synchronously.

[0053] The outer periphery of the transmission disc 875 is provided with several slots 876; the side of the rotating plate 874 is provided with a movable hook 877, which hooks the slots 876; the slots 876 include an inclined surface and a vertical surface, and the movable hooks 877 hook the vertical surface of the slots 876.

[0054] A torsion spring 878 is provided between the movable hook 877 and the rotating plate 874 for resetting the movable hook 877 and ensuring that the movable hook 877 can stably hook the slot 876.

[0055] When rotation is required, such as Figure 4 and5 As shown, when the hydraulic cylinder 873 retracts, it drives the rotating plate 874 to rotate around the rotating shaft 808, thereby driving the transmission disc 875 to rotate via the movable hook 877 and the slot 876. Ultimately, this drives the rotating shaft 808, the clamping plate 803, the guide rod 804, and the clamped anchor rod 703 to rotate, adjusting the position of the anchor rod 703. Then, the hydraulic cylinder 873 extends, and the rotating plate 874 rotates, causing the movable hook 877 to rotate in the opposite direction. During the reverse rotation of the movable hook 877, influenced by the inclined surface, the movable hook 877 moves across the inclined surface to the lower slot 876, thus preventing the rotating shaft 808 from reversing. Preferably, a one-way bearing is provided between the rotating shaft 808 and the mounting bracket 871. Figure 5 As shown, the rotating shaft 808 can only rotate clockwise due to the influence of the one-way bearing.

[0056] The above scheme includes the following implementation process: During anchor bolt operation, scanning and positioning are performed. The frame 101 and boom 104 move together to move the support frame 2 to the working area. Then, the positions of the drilling rig 5, grouting pipe 601, and anchor bolt pulling device 702 are adjusted through the transverse slide 3, the first longitudinal slide 4, and the second longitudinal slide 701. First, the drilling rig 5 operates in the designed position for drilling. The drilling operation is propelled by the first longitudinal slide 4. After drilling is completed, the transverse slide 3 and the first longitudinal slide 4... The drilling rig 5 is reset; then the grouting pipe 601 is moved to the drilling position via the transverse slide 3 and the first longitudinal slide 4, and then grout is injected inward. After the grouting is completed, it is reset via the transverse slide 3 and the first longitudinal slide 4; then the anchor bolt pulling device 702 moves close to the anchor bolt magazine 8 via the transverse slide 3, moves to the hole position after fixing the anchor bolt 703, and then moves via the second longitudinal slide 701 to send the anchor bolt 703 into the hole, thus completing the construction.

[0057] The term "intelligent" as used in this application refers only to the fact that the device of this application has a higher degree of automation compared to manual operation, and does not refer to artificial intelligence.

[0058] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A multi-track drilling and anchoring integrated intelligent trolley, characterized in that: Includes a frame (101), and the frame (101) is equipped with a boom (104); The upper arm (104) is provided with a support frame (2) at the end, and the top of the support frame (2) is provided with several transverse slides (3), and the sliding end of the transverse slides (3) is provided with several first longitudinal slides (4) and second longitudinal slides (701). The sliding end of the first longitudinal slide (4) is equipped with a drilling rig (5) or a grouting pipe (601); the sliding end of the second longitudinal slide (701) is equipped with an anchor bolt pulling device (702). The support frame (2) has an anchor bolt storage (8) on its side.

2. The multi-track drilling and anchoring integrated intelligent jumbo of claim 1, characterized in that: The frame (101) is equipped with a servo system (102) and a power system (103), and the boom (104) is equipped with a hydraulic system (105). Both the first longitudinal slide (4) and the second longitudinal slide (701) are equipped with slide cylinders (401).

3. The multi-track drilling and anchoring integrated intelligent jumbo of claim 1, characterized in that: The grouting pipe (601) is equipped with a control valve (602) at the tail end. The control valve (602) is equipped with a grout inlet pipe, which is connected to a grout delivery device.

4. The multi-track drilling and anchoring integrated intelligent jumbo of claim 1, characterized in that: The anchor bolt magazine (8) includes two support plates (801), and the ends of the support plates (801) are provided with fixing plates (802). Two fixing plates (802) are provided with clamping plates (803) on opposite sides; The clamping plate (803) is provided with a rotating shaft (808) on the side near the fixing plate (802), and the rotating shaft (808) is rotatably connected to the fixing plate (802); Several guide rods (804) are provided between the two clamping plates (803), and several anchor clamps (806) are provided on the guide rods (804). Anchor clamp (806) is used to clamp anchor bolt (703).

5. The multi-track drilling and anchoring integrated intelligent jumbo of claim 4, characterized in that: The guide rod (804) is equipped with a conveyor belt (805), and the anchor clamp (806) is connected to the conveyor belt (805).

6. The multi-track drilling and anchoring integrated intelligent jumbo of claim 4, characterized in that: The fixed plate (802) is provided with a rotating mechanism (807), which is connected to the rotating shaft (808) for transmission.

7. The multi-track drilling and anchoring integrated intelligent jumbo of claim 6, characterized in that: The rotating mechanism (807) includes a mounting bracket (871) fixedly connected to the fixed plate (802), and the mounting bracket (871) is provided with a connecting bracket (872); The connecting frame (872) is hinged to a hydraulic cylinder (873), and the end of the hydraulic cylinder (873) is hinged to a rotating plate (874) via a hinge shaft (879). The rotating shaft (808) moves through the mounting bracket (871) and the rotating plate (874) and is fixedly connected to the transmission disc (875). The outer periphery of the transmission disc (875) is provided with several slots (876); The side of the rotating plate (874) is provided with a movable hook (877), which hooks the slot (876). A torsion spring (878) is provided between the movable hook (877) and the rotating plate (874).

8. The multi-track drilling and anchoring integrated intelligent jumbo of claim 7, characterized in that: The slot (876) includes an inclined surface and a vertical surface, and the movable hook (877) hooks onto the vertical surface of the slot (876).

Images