Vehicle-mounted mineral powder automatic sampling device

By designing an automatic vehicle-mounted mineral powder sampling device, and using a PLC-controlled mobile gantry and pneumatic slide rails, the vehicle-mounted sampling of mineral powder has been automated, solving the problems of high labor intensity and uneven sampling, and improving sampling efficiency.

CN224136961UActive Publication Date: 2026-04-17CHINA MOLYBDENUM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA MOLYBDENUM
Filing Date
2025-03-28
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing technologies for vehicle-mounted sampling of mineral powder suffer from problems such as high labor intensity, uneven sampling, and low efficiency.

Method used

An automatic sampling device for vehicle-mounted mineral powder was designed, including a sampling platform, sampling components and a negative pressure sample collector. The device uses a PLC to control the moving gantry, pneumatic slide rail and negative pressure sample collector to achieve automated sampling.

Benefits of technology

It enables automated sampling, reduces labor intensity, and improves sampling efficiency and uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle-mounted automatic mineral powder sampling device which comprises a sampling platform, a sampling assembly and a negative pressure sample collector, the sampling platform comprises a wagon balance and a movable portal frame; a sampling opening is formed in the position, corresponding to the wagon balance, of the middle of a corridor of the movable portal frame; the sampling assembly comprises a bracket, a pneumatic sliding rail and a sampling drill rod; the negative pressure sample collector is arranged on a corridor of the movable portal frame and is connected with a sampling hose, and the inlet end of the sampling hose is connected with an outlet pipe at the upper end of the sampling fork. The automatic sampling device disclosed by the utility model is stable in structure, capable of quickly and accurately completing multi-point sampling, avoiding the instability of manual sampling, reducing the labor intensity, high in structural adaptability and capable of improving the sampling efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of mineral product sampling devices, and in particular to a vehicle-mounted automatic mineral powder sampling device. Background Technology

[0002] The mining industry has a large volume of powdered concentrate shipments and large vehicle loads. After loading, multiple sampling points need to be taken. Currently, manual sampling is the most common method. This requires operators to take samples at multiple points, which is labor-intensive. With limited manpower, it is very easy to have uneven sampling and inconsistent insertion depth of the sampling probe. In addition, it is difficult to manually control the spacing when sampling minerals on the vehicle, the sampling time is long, and the work efficiency is low. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a vehicle-mounted automatic mineral powder sampling device that can achieve automated sampling, reduce labor intensity, improve efficiency, and ensure uniform and accurate sampling.

[0004] The technical solution adopted in this utility model is:

[0005] A vehicle-mounted automatic mineral powder sampling device includes a sampling platform, a sampling component, and a negative pressure sample collector;

[0006] The sampling platform includes a weighbridge and a mobile gantry frame; the mobile gantry frame is set across the weighbridge, and a sampling port is set in the middle of the mobile gantry frame corridor corresponding to the weighbridge position;

[0007] The sampling assembly includes a support, a pneumatic slide rail, and a sampling probe. The support is vertically installed at the sampling port in the middle of the mobile gantry corridor, and the pneumatic slide rail is vertically installed in the middle of the support. The sampling probe is installed on the slide base of the pneumatic slide rail. The sampling probe includes a probe rod and a sampling fork. The upper end of the probe rod is connected to the slide base, and the sampling fork is installed on the lower end of the probe rod. The sampling fork is a three-pronged structure composed of round tubes, and the upper end of the three-pronged structure is connected to the same outlet pipe.

[0008] The negative pressure sample collector is placed on the corridor of the mobile gantry frame. The negative pressure sample collector is connected to a sampling hose, and the inlet end of the sampling hose is connected to the outlet pipe at the upper end of the sampling fork.

[0009] Specifically, the support frame has a triangular structure, with a vertical support rod in the middle and a diagonal brace between the rear of the support rod and the gantry corridor.

[0010] Specifically, the sampling component is equipped with a canopy.

[0011] Due to the adoption of the technical solution described above, this utility model has the following advantages:

[0012] The automatic sampling device of this invention has a stable structure, can quickly and accurately complete multi-point sampling, avoids the instability of manual sampling, reduces manual labor intensity, has a high degree of structural fit, and improves sampling efficiency. Attached Figure Description

[0013] Figure 1 This is an overall schematic diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the bracket and mobile platform of this utility model.

[0015] Figure 3 This is a schematic diagram of the sampling probe of this utility model.

[0016] In the diagram: 1-Sampling platform, 11-Weighbridge, 12-Mobile gantry frame, 121-Sampling port, 2-Sampling assembly, 21-Bracket, 211-Support rod, 212-Diagonal brace, 22-Pneumatic slide rail, 221-Slide seat, 23-Sampling probe, 231-Probe rod, 232-Sampling fork, 2321-Outlet pipe, 3-Negative pressure sample collector, 31-Sampling hose, 4-Canopy. Detailed Implementation

[0017] The present invention will be further explained below with reference to the accompanying drawings and embodiments. However, this explanation should not be construed as limiting the scope of protection of the present invention. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0018] Combined with appendix Figure 1-3 The vehicle-mounted automatic mineral powder sampling device shown includes a sampling platform 1, a sampling component 2, and a negative pressure sample collector 3.

[0019] The sampling platform 1 includes a weighbridge 11 and a mobile gantry 12; the mobile gantry 12 is set across the weighbridge 11, and a sampling port 121 is set in the middle of the corridor of the mobile gantry 12 corresponding to the position of the weighbridge 11.

[0020] The sampling assembly 2 includes a bracket 21, a pneumatic slide rail 22, and a sampling probe 23. The bracket 21 is vertically installed at the sampling port 121 in the middle of the corridor of the movable gantry frame 12. The bracket 21 has a triangular structure and a vertical support rod 211 is installed in the middle of the bracket 21. A diagonal brace 212 is installed between the rear side of the support rod 211 and the corridor of the gantry frame. The pneumatic slide rail 22 is installed on the support rod 211, and the sampling probe 23 is installed on the slide seat 221 of the pneumatic slide rail 22. The sampling probe 23 includes a probe rod 231 and a sampling fork 232. The upper end of the probe rod 231 is connected to the slide seat 221, and the sampling fork 232 is installed on the lower end of the probe rod 231. The sampling fork 232 is a three-pronged structure composed of round tubes. The upper end of the three-pronged structure is connected to the same outlet pipe 2321. A canopy 4 is installed above the sampling assembly 2.

[0021] The negative pressure sample collector 3 is placed on the corridor of the mobile gantry frame 12. The negative pressure sample collector 3 is connected to a sampling hose 31. The inlet end of the sampling hose 31 is connected to the outlet pipe 2321 at the upper end of the sampling fork 232.

[0022] The mobile gantry 12, pneumatic slide rail 22, and negative pressure sample collector 3 of this utility model are all controlled by a PLC. During operation, when the vehicle enters the weighbridge 11, the PLC controls the mobile gantry 12 to move to the front of the vehicle. The PLC controls the slide seat 221 of the pneumatic slide rail 22 to drive the sampling probe 23 to descend from the sampling port 121 of the mobile gantry 12. After the sampling fork 232 is inserted into the mineral powder pile of the vehicle, the negative pressure sample collector 3 is activated. Under the action of adsorption force, the mineral powder enters from the lower end of the sampling fork 232 and is sucked into the negative pressure sample collector 3 along the sampling hose 31, completing the sample extraction of the first sampling point. The PLC controls the pneumatic slide rail 22 to return, driving the sampling probe 23 to rise, and then controls the mobile gantry 12 to move sequentially to the middle and rear of the vehicle, completing the sampling of the front, middle, and rear sampling points of the vehicle.

[0023] The parts of this utility model not described in detail are existing technologies.

[0024] The embodiments selected herein for the purpose of disclosing the inventive objectives of this utility model are currently considered appropriate; however, it should be understood that this utility model is intended to include all variations and modifications of the embodiments that fall within the scope of this concept and utility model.

Claims

1. A device for automatic sampling of ore fines on board a vehicle, characterized in that it comprises: Includes a sampling platform, sampling components, and a negative pressure sample collector; The sampling platform includes a weighbridge and a mobile gantry frame; the mobile gantry frame is set across the weighbridge, and a sampling port is set in the middle of the mobile gantry frame corridor corresponding to the weighbridge position; The sampling assembly includes a support, a pneumatic slide rail, and a sampling probe. The support is vertically installed at the sampling port in the middle of the mobile gantry corridor, and the pneumatic slide rail is vertically installed in the middle of the support. The sampling probe is installed on the slide base of the pneumatic slide rail. The sampling probe includes a probe rod and a sampling fork. The upper end of the probe rod is connected to the slide base, and the sampling fork is installed on the lower end of the probe rod. The sampling fork is a three-pronged structure composed of round tubes, and the upper end of the three-pronged structure is connected to the same outlet pipe. The negative pressure sample collector is placed on the corridor of the mobile gantry frame. The negative pressure sample collector is connected to a sampling hose, and the inlet end of the sampling hose is connected to the outlet pipe at the upper end of the sampling fork.

2. The on-board automatic sampling device for ore concentrates according to claim 1, characterized in that: The support frame has a triangular structure, with a vertical support rod in the middle and a diagonal brace between the rear of the support rod and the gantry corridor.

3. The on-board automatic sampling device for ore concentrates according to claim 1, characterized in that: The sampling component is provided with a canopy.