Hobbing spring coiling machine equipment for machining lighter

Abstract

The utility model discloses hobbing spring coiling machine equipment for lighter processing, which comprises a main machine, and a hobbing device component, a feeding component and a cutting component are respectively arranged above the main machine. A hobbing device assembly is arranged on one side of the main machine, a feeding elastic part, a driving part and a feeding adjusting part are arranged in the hobbing device assembly, a connecting supporting assembly is arranged in the main machine, a supporting table assembly arranged above the connecting supporting assembly penetrates out of the upper plane of the main machine, and a feeding assembly and a cutting assembly are arranged above the other side of the main machine. The feeding assembly is provided with a vertical feeding part and a spiral feeding part, the cutting assembly is provided with a power output part, a connecting block part and a positioning block part, and a cutter assembly is arranged in the positioning block part. According to the equipment, a main machine is matched with a structure above the main machine, metal wires are manufactured into springs in sequence, and the processes are directly completed on the equipment; manual dependence is reduced, and the product reject ratio is reduced.

Description

Technical Field

[0001] This utility model relates to a gear hobbing spring coiling machine, specifically a gear hobbing spring coiling machine for lighter processing. Background Technology

[0002] Currently, the assembly of lighter heads in the market is entirely done manually. The lighter head consists of many parts, including the head itself, flame ring, rocker arm, spring, flint, grinding wheel, and fan cover—seven components in total. The spring needs to be coiled before assembly, and because these parts are small and difficult to handle, manual pliers or auxiliary equipment are required. Considering the high cost of manual assembly, this results in a very high defect rate and significant resource waste. In today's industrial environment where labor costs are rising annually, the export prices of industrial products are also increasing, leading to a decline in the competitiveness of our products. Therefore, considering processing costs, defect rates, and processing efficiency, it is necessary to design a gear-hobbing and spring-coiling machine for lighter manufacturing. Utility Model Content

[0003] The purpose of this invention is to provide a gear hobbing spring processing machine for lighter manufacturing, thereby solving the problems mentioned in the background.

[0004] To solve the above-mentioned technical problems, this utility model specifically provides the following technical solution: a gear hobbing spring coiling machine for lighter processing, including a main machine, a gear hobbing device assembly on one side of the upper part of the main machine, and a feeding assembly and a cutting assembly on the other side of the upper part of the main machine. The gear hobbing device assembly includes a feeding tensioning part, a driving part and a feeding adjustment part. The feeding assembly includes a vertical feeding part and a spiral feeding part. A power output part and a limiting block assembly are respectively inserted above and below one side of the cutting assembly, and a positioning block part is provided above the other side of the cutting assembly. At the same time, a cutting blade assembly is inserted in the positioning block part. A connecting block part is provided between the upper part of the cutting blade assembly and the power output part, and one side of the bottom of the cutting blade assembly is placed at one end of the limiting block assembly. At the same time, the bottom of the cutting blade assembly, one end of the limiting block assembly and the outlet of the spiral feeding part converge at one place.

[0005] Preferably, the middle part of the feeding tension section, the middle part of the driving section, and the middle part above the feeding adjustment section are on the same vertical line, and a metal wire passes through the middle part of the feeding tension section, the driving section, and the upper part of the feeding adjustment section.

[0006] Preferably, a motor is provided at the top center of the main machine, and the motor shaft is positioned between the drive unit and the feed adjustment unit, while the motor shaft is connected to the belt inside the drive unit.

[0007] Preferably, the main machine is provided with a connecting support component, and a support platform component is provided above the connecting support component.

[0008] Preferably, the platform above the support assembly is positioned above the main machine, and the middle part of the upper part of the support assembly is on the same vertical line as the middle part of the feeding adjustment part.

[0009] Preferably, a metal wire is inserted above the vertical feeding section and enters the spiral feeding section, while the metal wire is rotated out from the outlet of the spiral feeding section.

[0010] Preferably, the cutting assembly has a discharge channel on one side, and one end of the cutting blade assembly and the limiting block assembly and the outlet of the spiral feeding part are all located at the opening above the discharge channel.

[0011] Preferably, a controller is provided on top of the main unit.

[0012] Compared with the prior art, this utility model has the following advantages:

[0013] This invention features a gear hobbing device assembly located on one side above the main machine. The gear hobbing device assembly includes a feeding tensioning section, a driving section, and a feeding adjustment section. A connecting support assembly is located within the main machine, and a support platform assembly extending above the connecting support assembly protrudes from the upper surface of the main machine. A feeding assembly and a cutting assembly are located on the other side above the main machine. The feeding assembly includes a vertical feeding section and a spiral feeding section. The cutting assembly includes a power output section, a connecting block section, and a positioning block section, with a cutting blade assembly located within the positioning block section. This equipment utilizes the cooperation between the main machine and its upper structure to sequentially manufacture metal wires into springs, all directly completed on the equipment, reducing reliance on manual labor and lowering the product defect rate. Attached Figure Description

[0014] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0016] Figure 2 This is a top view of the entire utility model;

[0017] Figure 3 This is a schematic diagram of the gear hobbing device assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the feeding component of this utility model;

[0019] Figure 5This is a schematic diagram of the cutting assembly of this utility model.

[0020] The labels in the attached diagram represent the following:

[0021] 1. Main machine; 2. Gear hobbing device assembly; 201. Feed tensioning part; 202. Drive part; 203. Feed adjustment part; 3. Feeding assembly; 301. Vertical feeding part; 302. Spiral feeding part; 4. Cutting assembly; 401. Power output part; 402. Connecting block part; 403. Positioning block part; 5. Cutting blade assembly; 6. Limiting block assembly; 7. Discharge channel; 8. Connecting support assembly; 801. Support platform assembly; 9. Motor; 10. Controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 As shown, this utility model provides a gear hobbing spring coiling machine for lighter processing, including a main unit 1. A gear hobbing device assembly 2 is provided on one side of the main unit 1, and a feeding assembly 3 and a cutting assembly 4 are provided on the other side of the main unit 1. The gear hobbing device assembly 2 includes a feeding tensioning part 201, a driving part 202, and a feeding adjustment part 203. The feeding assembly 3 includes a vertical feeding part 301 and a spiral feeding part 302. A power output part 401 and a limiting block assembly 6 are respectively inserted above and below one side of the cutting assembly 4, and a positioning block part 403 is provided on the upper side of the other side of the cutting assembly 4. At the same time, a cutting blade assembly 5 is inserted in the positioning block part 403. A connecting block part 402 is provided between the upper part of the cutting blade assembly 5 and the power output part 401, and one side of the bottom of the cutting blade assembly 5 is placed at one end of the limiting block assembly 6. At the same time, the bottom of the cutting blade assembly 5, one end of the limiting block assembly 6, and the outlet of the spiral feeding part 302 are gathered together.

[0024] In this embodiment, a metal wire passes through the middle of the feed tensioning part 201, the middle of the drive part 202, and the middle of the upper part of the feed adjustment part 203 on the same vertical line, and the metal wire passes through the middle of the feed tensioning part 201, the drive part 202, and the upper part of the feed adjustment part 203.

[0025] Furthermore, a motor 9 is provided at the upper center of the main machine 1, and the shaft end of the motor 9 is located between the drive unit 202 and the feed adjustment unit 203. At the same time, the shaft end of the motor 9 is connected to the belt inside the drive unit 202.

[0026] A metal wire is inserted into the feeding tensioning part 201. When the metal wire passes through the driving part 202, the motor 9 drives the driving part 202 to rotate, so that the metal wire is conveyed towards the feeding adjustment part 203. Finally, the metal wire is conveyed into the feeding assembly 3 through the feeding adjustment part 203.

[0027] In this embodiment, the main machine 1 is provided with a connecting support component 8, and a support platform component 801 is provided above the connecting support component 8.

[0028] Furthermore, the platform above the support assembly 801 is positioned above the main unit 1, and the middle part of the upper part of the support assembly 801 is on the same vertical line as the middle part of the feed adjustment part 203.

[0029] The support platform assembly 801, which is provided above the connecting support assembly 8, extends out of the upper plane of the main machine 1. After the metal wire is conveyed out from the feeding adjustment part 203, the metal wire will be placed on the support platform assembly 801 and pass through it. At the same time, the platform above the support platform assembly 801 can be raised and lowered to adapt to the tension of the conveyed metal wire.

[0030] In this embodiment, a metal wire is inserted above the vertical feed section 301 and enters the spiral feed section 302, while the metal wire is rotated out from the outlet of the spiral feed section 302.

[0031] Furthermore, a feeding channel 7 is provided on one side of the cutting assembly 4, and one end of the cutting blade assembly 5 and the limiting block assembly 6 and the outlet of the spiral feeding part 302 are both located at the opening above the feeding channel 7.

[0032] A metal wire is inserted above the vertical feed section 301 of the feeding assembly 3. The metal wire then enters the feeding assembly 3 and reaches the spiral feed section 302. After passing through the internal structure of the spiral feed section 302, the metal wire is conveyed out in a spring state. Then, the cutting assembly 5 and the limiting block assembly 6 are used to cut the formed spring. Finally, the cut spring falls into the discharge channel 7.

[0033] In this embodiment, a controller 10 is provided on top of the main unit 1. The controller 10 controls the operation of the internal structure of the main unit 1 and the structure above it.

[0034] Working principle:

[0035] A gear hobbing device assembly 2 is provided on one side above the main unit 1. The gear hobbing device assembly 2 contains a feeding tensioning part 201, a drive part 202, and a feeding adjustment part 203. A metal wire fed from the outside first enters the feeding tensioning part 201. While passing through the feeding tensioning part 201, the metal wire can be adjusted to a taut state by rotating above it, without tightening the wire. Then, the metal wire passes through the drive part 202. Driven by the motor 9, the metal wire clamped in the drive part 202 is fed outwards to the area above the feeding adjustment part 203. The clamping force above the feeding adjustment part 203 can be adjusted to stably feed the metal wire. A connecting support assembly 8 is provided inside the main unit 1. A support platform assembly 801 is provided above the connecting support assembly 8, extending through the upper surface of the main unit 1 to support the metal wire as it passes through. The support platform assembly 801 can be raised and lowered, allowing the metal wire to move according to its position as it passes through. The tension of the conveying is adjusted appropriately. A feeding assembly 3 and a cutting assembly 4 are respectively provided on the other side of the main machine 1. After passing through the support platform assembly 801, the metal wire is inserted into the vertical feeding part 301 of the feeding assembly 3, and then enters the spiral feeding part 302 at one end of the feeding assembly 3. Finally, it is delivered out of the spiral feeding part 302 in a spring state. The cutting assembly 4 is provided with a power output part 401, a connecting block part 402 and a positioning block part 403. The positioning block part 403 is provided with a cutter assembly 5. The connecting block part 402 connects the power output part 401 and the upper part of the cutter assembly 5, so that the cutter assembly 5 can move up and down in the positioning block part 403 and the bottom of the cutter assembly 5 is in a tangent state with one end of the limiting block assembly 6. After the spiral feeding part 302 delivers the spring-state metal wire, the cutter assembly 5 cuts it. The cut spring falls into the discharge channel 7.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The above embodiments are merely exemplary embodiments of this application and are not intended to limit this application. The scope of protection of this application is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to this application within its substance and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of this application.

Claims

1. A machine for the production of coiled springs by hobbing, comprising a main machine (1), characterised in that: A gear hobbing device assembly (2) is provided on one side of the main machine (1), and a feeding assembly (3) and a cutting assembly (4) are provided on the other side of the main machine (1). The gear hobbing device assembly (2) includes a feeding tensioning part (201), a driving part (202) and a feeding adjustment part (203). The feeding assembly (3) includes a vertical feeding part (301) and a spiral feeding part (302). A power output part (4) is inserted above and below one side of the cutting assembly (4). 01) A positioning block (403) is provided on the other side of the limiting block assembly (6) and the cutting assembly (4). A cutting blade assembly (5) is inserted in the positioning block (403). A connecting block (402) is provided between the cutting blade assembly (5) and the power output part (401). The bottom side of the cutting blade assembly (5) is placed at one end of the limiting block assembly (6). At the same time, the bottom of the cutting blade assembly (5), one end of the limiting block assembly (6), and the outlet of the spiral feeding part (302) are gathered together.

2. A machine for rolling and winding a spring, according to claim 1, characterized in that: The middle part of the feed tensioning part (201), the middle part of the drive part (202), and the middle part above the feed adjustment part (203) are on the same vertical line, and a metal wire passes through the middle part of the feed tensioning part (201), the middle part of the drive part (202), and the upper part of the feed adjustment part (203).

3. A machine for rolling and winding a spring, according to claim 2, characterized in that: The main machine (1) is provided with a motor (9) at the top center, and the end of the motor (9) shaft is located between the drive unit (202) and the feed adjustment unit (203). At the same time, the end of the motor (9) shaft is connected to the belt inside the drive unit (202).

4. A machine for rolling and winding a spring, according to claim 1, characterized in that: The main unit (1) is provided with a connecting support component (8), and a support platform component (801) is provided above the connecting support component (8).

5. A machine for rolling and winding a spring, according to claim 4, characterized in that: The platform above the support assembly (801) is positioned above the main unit (1), and the middle part of the upper part of the support assembly (801) is on the same vertical line as the middle part of the feed adjustment part (203).

6. The gear hobbing and coiling spring processing equipment for lighters according to claim 1, characterized in that: A metal wire is inserted above the vertical feed section (301) and enters the spiral feed section (302), while the metal wire is rotated out from the outlet of the spiral feed section (302).

7. A machine for rolling and winding a spring, according to claim 6, characterized in that: The cutting assembly (4) has a feeding channel (7) on one side, and one end of the cutting blade assembly (5) and the limiting block assembly (6) and the outlet of the spiral feeding part (302) are all located at the opening above the feeding channel (7).

8. A machine for rolling and winding a spring, according to claim 1, characterized in that: A controller (10) is provided above the main unit (1).

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