Plate turning device for U-shaped steel formwork machining

Abstract

The utility model provides a plate turnover device for processing a U-shaped steel template, which comprises a roller conveyor I and a roller conveyor II, and a turnover component is arranged between the roller conveyor I and the roller conveyor II; the overturning assembly is used for overturning the steel formworks in the first roller way conveyor to the second roller way conveyor. The overturning assembly comprises an overturning motor, a mounting frame, an overturning shaft and a packaging piece. A mounting frame is fixed between the first roller conveyor and the second roller conveyor, and a turnover motor is mounted on the side portion of the mounting frame. The output end of the overturning motor is connected with an overturning shaft, and a packaging piece is arranged on the side portion of the overturning shaft. The linkage design of the roller conveyor and the overturning assembly is adopted, the steel formworks are overturned after being conveyed to the overturning station, and the production efficiency is greatly improved; the U-shaped steel formwork can be stably clamped through the square-shaped structure of the packaging frame, and slipping or deformation in the overturning process is avoided. And in addition, the steel templates are tidied through the tidying assembly after being turned over, the positions of the steel templates can be automatically adjusted after being turned over, it is ensured that the steel templates are aligned with the conveying rollers, and deviation is avoided.

Description

Technical Field

[0001] This utility model relates to the technical field of steel formwork processing equipment, specifically a flip-plate device for processing U-shaped steel formwork. Background Technology

[0002] In the production and processing of U-shaped steel formwork, it is usually necessary to flip the formwork to facilitate subsequent bending, opening, welding, or quality inspection. Traditional steel formwork flipping mainly relies on manual operation or simple hoisting equipment, which presents the following problems:

[0003] Inefficient: Manual flipping is time-consuming and labor-intensive, making it difficult to meet the needs of mass production.

[0004] Low level of automation: Traditional flipping devices are difficult to integrate with conveyor lines, which restricts the automation upgrade of production lines.

[0005] While existing tilting equipment (such as gantry cranes and hydraulic tilting machines) can replace manual labor, they still suffer from problems such as complex structure, large footprint, and poor adaptability. This is especially true for special-shaped workpieces like U-shaped steel formwork, where ordinary tilting mechanisms are prone to deformation or slippage. Therefore, there is an urgent need for a high-efficiency, stable, and automated tilting device specifically designed for U-shaped steel formwork to improve production efficiency and safety. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flip-plate device for processing U-shaped steel formwork, which can solve the existing problems.

[0007] To achieve the above objectives, the technical solution of this utility model is as follows:

[0008] This utility model is achieved through the following technical solution: a flipping device for processing U-shaped steel formwork, including a roller conveyor one and a roller conveyor two, with a flipping assembly provided between the roller conveyor one and the roller conveyor two; the flipping assembly is used to flip the steel formwork inside the roller conveyor one onto the roller conveyor two; the flipping assembly includes a flipping motor, a mounting frame, a flipping shaft, and a collection component; a mounting frame is fixed between the roller conveyor one and the roller conveyor two, and a flipping motor is mounted on the side of the mounting frame; the output end of the flipping motor is connected to the flipping shaft, and a collection component is provided on the side of the flipping shaft.

[0009] Furthermore, the container includes a container frame and connecting rods; multiple container frames are provided at equal intervals, and each container frame is connected by two connecting rods; the cross-section of the container frame adopts a "U" shaped structure.

[0010] Furthermore, the roller conveyor second includes a frame second and conveying rollers second; multiple conveying rollers second are rotatably connected to the surface of the frame second, and each conveying roller second has a sprocket at its end and is connected by a chain; a motor is connected to the side of one of the conveying rollers second.

[0011] Furthermore, the side of the roller conveyor second is provided with multiple alignment components, the alignment components including alignment rods, pneumatic sliders and pneumatic slide rails; pneumatic slide rails are provided between the frames second, and pneumatic sliders are slidably connected to the surface of the pneumatic slide rails; alignment rods are provided at the top of the pneumatic sliders, and the alignment rods are located at the top of the conveyor roller second.

[0012] Furthermore, the roller conveyor second also includes a limiting rod, which is fixed between the two frames; the limiting rod is inserted into and slidably connected to the pneumatic slider.

[0013] Furthermore, the roller conveyor includes a frame and conveyor rollers; multiple conveyor rollers are rotatably connected to the surface of the frame, and each conveyor roller has a sprocket at its end and is connected by a chain; one of the conveyor rollers is connected to a motor on one side.

[0014] Compared with the prior art, the beneficial effects of this utility model include:

[0015] This utility model discloses a flipping device for processing U-shaped steel formwork. It employs a linked design of a roller conveyor and a flipping assembly. After the steel formwork is conveyed to the flipping station, it is flipped, achieving both conveying and flipping. This eliminates the need for manual flipping of each formwork individually, significantly improving production efficiency. The "U"-shaped structure of the container frame securely holds the U-shaped steel formwork, preventing slippage or deformation during flipping. Furthermore, after flipping, a straightening assembly automatically adjusts the position of the steel formwork to ensure alignment with the conveyor rollers and prevent misalignment. A limit rod enhances the guiding accuracy of the pneumatic slider, further guaranteeing straightening stability.

[0016] This utility model's flipping component is integrated between two roller conveyors, occupying a small area and easily embedded into existing production lines. Attached Figure Description

[0017] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0018] Figure 1 This is a schematic diagram of the overall structure of a flip-plate device for processing U-shaped steel formwork according to this utility model;

[0019] Figure 2 This is a partial structural diagram of an embodiment of the present utility model, excluding the U-shaped steel formwork.

[0020] Figure 3 This is an embodiment of the present utility model. Figure 3 A magnified structural diagram of point A in the middle.

[0021] The diagram is labeled as follows: 1. Roller conveyor one; 11. Frame one; 12. Conveyor roller one; 2. Steel template; 3. Leveling assembly; 31. Leveling rod; 32. Pneumatic slider; 33. Pneumatic slide rail; 34. Limiting rod; 4. Roller conveyor two; 41. Frame two; 42. Conveyor roller two; 5. Tilting assembly; 51. Tilting motor; 52. Mounting frame; 53. Tilting shaft; 54. Container; 541. Container frame; 542. Connecting rod. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] A flip-plate device for processing U-shaped steel formwork, such as Figure 1 As shown, the system includes a roller conveyor 1 and a roller conveyor 4. The roller conveyor 1 includes a frame 11 and conveyor rollers 12. Multiple conveyor rollers 12 are rotatably connected to the surface of the frame 11, and each conveyor roller 12 has a sprocket at its end and is connected by a chain. One of the conveyor rollers 12 is connected to a motor (not shown in the figure) on its side. The roller conveyor 1 is the prior art.

[0024] The roller conveyor 2 4 includes a frame 2 41 and conveying rollers 2 42; multiple conveying rollers 2 42 are rotatably connected to the surface of the frame 2 41, and each conveying roller 2 42 is provided with a sprocket at its end and connected by a chain; one of the conveying rollers 2 42 is connected to a motor (not shown in the figure) on its side; the roller conveyor 2 4 is prior art.

[0025] A tilting assembly 5 is provided between roller conveyor 1 and roller conveyor 4; the tilting assembly 5 is used to tilt the steel template 2 inside roller conveyor 1 onto roller conveyor 4; the steel template 2 has a U-shaped cross-section; the tilting assembly 5 includes a tilting motor 51, a mounting frame 52, a tilting shaft 53, and a container 54; as shown Figure 2As shown, a mounting frame 52 is fixed between the roller conveyor 1 and the roller conveyor 4. A tilting motor 51 is mounted on the side of the mounting frame 52. The output end of the tilting motor 51 is connected to a tilting shaft 53, and a container 54 is provided on the side of the tilting shaft 53. The container 54 includes a container frame 541 and a connecting rod 542; as shown... Figure 3 As shown, multiple container frames 541 are provided at equal intervals, and each container frame 541 is connected by two connecting rods 542; the cross-section of the container frame 541 adopts a "U" shaped structure, and the distance between each container frame 541 is less than the length of the steel template 2. For example, one steel template 2 can span three container frames 541 to ensure that the steel template 2 will not fall off when it is flipped.

[0026] To ensure that the overturned steel template 2 is aligned in a straight line, the side of the roller conveyor 4 is equipped with multiple alignment components 3. Each alignment component 3 includes an alignment rod 31, a pneumatic slider 32, and a pneumatic slide rail 33. A pneumatic slide rail 33 is provided between the frames 41, and the pneumatic slider 32 is slidably connected to the surface of the pneumatic slide rail 33. The alignment rod 31 is located at the top of the pneumatic slider 32. The roller conveyor 4 also includes a limiting rod 34, which is fixed between the frames 41. The limiting rod 34 is inserted into and slidably connected to the pneumatic slider 32. When the steel template 2 is overturned onto the roller conveyor 4, the pneumatic slider 32 is activated to slide on the pneumatic slide rail 33, causing the alignment rod 31 to move and bringing the steel template 2 closer to one side.

[0027] For example, the U-shaped steel template is flipped. Before flipping, the container 54 is on the surface of the roller conveyor 1. At this time, the opening of the container frame 541 is on the same horizontal line as the conveyor roller 12. The steel template 2 to be flipped is transported into the roller conveyor 1. At this time, the steel template 2 is inserted into the container frame 541. Then, the flipping motor 51 is started. The flipping motor 51 drives the flipping shaft 53 to rotate 180°, so that the container 54 reaches the surface of the roller conveyor 4. After flipping, the opening of the container frame 541 is also on the same horizontal line as the conveyor roller 42, so that the flipped steel template 2 contacts the conveyor roller 42. At this time, the pneumatic slider 32 is started to slide on the pneumatic slide rail 33, which drives the leveling rod 31 to move, so that the steel template 2 moves closer to one side, so that the flipped steel template 2 can be output when the conveyor roller 42 is started.

[0028] This application can be controlled by a controller, that is, when the steel template enters the second surface of the roller conveyor after flipping, the straightening component is activated for straightening. Alternatively, the straightening component can be manually controlled to straighten when the steel template enters the second surface of the roller conveyor.

[0029] This utility model's flipping device adopts a linked design of roller conveyor and flipping component. After the steel template is conveyed to the flipping station, it is flipped, greatly improving production efficiency. The "U"-shaped structure of the container frame can firmly lock the U-shaped steel template, preventing slippage or deformation during the flipping process. Moreover, after flipping, the alignment component can automatically adjust the position of the steel template to ensure its alignment with the conveyor roller and prevent misalignment. The limit rod enhances the guiding accuracy of the pneumatic slider, further ensuring alignment stability.

[0030] This utility model's flipping component is integrated between two roller conveyors, occupying a small area and easily embedded into existing production lines.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0034] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A turning device for U-shaped steel formwork processing, characterized in that: It includes a first roller conveyor (1) and a second roller conveyor (4), and a turning component (5) is arranged between the first roller conveyor (1) and the second roller conveyor (4); the turning component (5) is used to turn the steel formwork (2) in the first roller conveyor (1) onto the second roller conveyor (4); the turning component (5) includes a turning motor (51), a mounting frame (52), a turning shaft (53) and a container component (54); a mounting frame (52) is fixed between the first roller conveyor (1) and the second roller conveyor (4), and a turning motor (51) is installed on the side of the mounting frame (52); the output end of the turning motor (51) is connected to the turning shaft (53), and a container component (54) is arranged on the side of the turning shaft (53).

2. The turning plate device for U-shaped steel formwork processing according to claim 1, characterized in that: The container component (54) includes a container frame (541) and connecting rods (542); a plurality of container frames (541) are arranged at equal intervals, and each of the container frames (541) is connected by two connecting rods (542); the cross-section of the container frame (541) adopts a "mouth" - shaped structure.

3. The turning plate device for U-shaped steel formwork processing according to claim 1, characterized in that: The second roller conveyor (4) includes a second frame (41) and second conveying rollers (42); a plurality of second conveying rollers (42) are rotatably connected to the surface of the second frame (41), and sprockets are arranged at the ends of each of the second conveying rollers (42) and are connected by a chain; a motor is connected to the side of one of the second conveying rollers (42).

4. The turning plate device for U-shaped steel formwork processing according to claim 3, characterized in that: A plurality of regularizing components (3) are arranged on the side of the second roller conveyor (4), and the regularizing components (3) include regularizing rods (31), pneumatic sliders (32) and pneumatic slide rails (33); a pneumatic slide rail (33) is arranged between the second frames (41), and a pneumatic slider (32) is slidably connected to the surface of the pneumatic slide rail (33); a regularizing rod (31) is arranged at the top of the pneumatic slider (32), and the regularizing rod (31) is located at the top of the second conveying rollers (42).

5. The turning plate device for U-shaped steel formwork processing according to claim 4, characterized in that: The second roller conveyor (4) further includes a limiting rod (34), and the limiting rod (34) is fixed between the second frames (41); the limiting rod (34) is inserted into and slidably connected to the pneumatic slider (32).

6. The turning plate device for U-shaped steel formwork processing according to claim 1, characterized in that: The first roller conveyor (1) includes a first frame (11) and first conveying rollers (12); a plurality of first conveying rollers (12) are rotatably connected to the surface of the first frame (11), and sprockets are arranged at the ends of each of the first conveying rollers (12) and are connected by a chain; a motor is connected to the side of one of the first conveying rollers (12).

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