Double-layer openable and closable turning plate distributor

Abstract

The utility model relates to the technical field of turning plate distributors, and discloses a double-layer openable turning plate distributor which comprises a three-way device, the front side of the top of the three-way device is rotatably connected with a rotating rod, the bottom end of the rotating rod penetrates through the three-way device, the left side and the right side of the three-way device are fixedly connected with mother plates, the rear ends of the two mother plates are fixedly connected with clamping blocks at equal intervals, and the clamping blocks are fixedly connected with the three-way device. A fixing plate is arranged at the rear ends of the adjacent sides of the two mother plates, clamping grooves are fixedly connected to the left side and the right side of the fixing plate at equal intervals, a plurality of fixing bolts are rotatably connected to the tops of the adjacent sides of the two mother plates at equal intervals, and lining plates are arranged on the sides, away from each other, of the two mother plates. According to the distributor structure, the clamping blocks at the rear end of the mother plate are clamped with the clamping grooves in the left side and the right side of the fixing plate, the fixing bolts rotationally connected with the top of the mother plate and the outer side lining plate are matched, and the cylinder at the rear end of the rotating plate is linked with the telescopic rod on the rear side of the support, so that stable connection of the distributor structure is achieved, and installation, disassembly and maintenance are convenient.

Description

Technical Field

[0001] This utility model relates to the field of flip-plate feeders, and in particular to a double-layer openable flip-plate feeder. Background Technology

[0002] Belt conveyors are a type of material conveying equipment with advantages such as strong conveying capacity, long conveying distance, easy maintenance, and convenient control and automation. The flip-plate type distributor is a major material distribution device that is frequently used in the transportation process.

[0003] The double-layer openable flap distributor is a widely used material distribution device in industrial production. It is mainly used to accurately distribute mixed materials to different conveying paths or processing areas according to specific needs. Its working principle is based on a double-layer structure and a flexible flap design, which can efficiently control the flow direction of materials. In the actual production process, this distributor has shown excellent results, greatly improving the accuracy and efficiency of material distribution, avoiding cross-flow and mixed flow of materials, laying a solid foundation for the smooth operation of subsequent production links, and effectively ensuring the stability of product quality and the continuity of the production process.

[0004] Existing belt conveyor flap-type three-way distributors guide materials by rotating the flaps to achieve the desired distribution effect. However, collisions can occur during distribution, causing damage to the flaps. Current technology increases wear resistance and extends service life by adding an outer baffle to the flaps. However, during maintenance, the liners on both sides of the flaps are welded, making it difficult to replace the liners after long-term material transport wear, which complicates the daily maintenance of the belt conveyor. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a double-layer openable flap feeder, which aims to improve the problem in the prior art where the liners on both sides of the flap are installed by welding, making it difficult to replace the liners after long-term material transport wear, thus causing difficulties in the daily maintenance of the belt conveyor.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a double-layer openable flip-plate feeder, including a three-way connector. A rotating rod is rotatably connected to the top front side of the three-way connector, and the bottom end of the rotating rod passes through the three-way connector. Mother plates are fixedly connected to both the left and right sides of the three-way connector. Locking blocks are fixedly connected at equal intervals to the rear ends of the two mother plates. A fixing plate is provided at the rear end of an adjacent side of the two mother plates. Locking slots are fixedly connected at equal intervals to the left and right sides of the fixing plate. Multiple fixing bolts are rotatably connected at equal intervals to the top of an adjacent side of the two mother plates. A liner is provided on the side of the two mother plates that are far apart from each other. One end of each of the multiple fixing bolts passes through the corresponding mother plate and is threaded into the interior of the liner. A rotating plate is fixedly connected to the top of the rotating rod. A cylinder is fixedly connected to the top rear end of the rotating plate. A bracket is fixedly connected to the top right side of the three-way connector. A telescopic rod is rotatably connected to the rear side of the bracket. The other end of the telescopic rod is rotatably connected to the top of the cylinder. A lifting mechanism is provided at the bottom of the three-way connector for adjusting the height of the three-way connector.

[0007] As a further description of the above technical solution:

[0008] The lifting mechanism includes two horizontal plates. The tops of the two horizontal plates are fixedly connected to the bottom left and right sides of the three-way connector, respectively. Hollow plates are fixedly connected to the bottom front and rear sides of the two horizontal plates. Support legs are slidably connected inside the hollow plates. Multiple adjustment holes are equidistantly opened on one side of the hollow plates. Reserved holes are opened in the upper middle part of one side of the support legs. Adjustment bolts are threaded into the interior of the reserved holes.

[0009] As a further description of the above technical solution:

[0010] A triangular fixing block is fixedly connected to the front side of the bracket, and the bottom of the triangular fixing block is fixedly connected to the top of the three-way connector.

[0011] As a further description of the above technical solution:

[0012] The three-way connector has baffles fixedly connected to the left and right sides of its internal rear end, and limit grooves are opened on the rear ends of adjacent sides of the two baffles.

[0013] As a further description of the above technical solution:

[0014] Each of the fixing bolts has a washer slidably connected to its outer wall, and one side of each washer is in contact with one side of the corresponding mother plate.

[0015] As a further description of the above technical solution:

[0016] Each of the multiple support legs has a corresponding support plate fixedly connected to its bottom, and each of the two support plates has multiple rubber pads fixedly connected at equal intervals to its bottom.

[0017] As a further description of the above technical solution:

[0018] One end of each of the multiple adjusting bolts passes through the corresponding adjusting hole and is threaded into the interior of the reserved hole, and the size of the adjusting bolt matches that of the reserved hole.

[0019] As a further description of the above technical solution:

[0020] Multiple card blocks engage with corresponding card slots, and the card slots are slidably connected to the interior of the corresponding card blocks.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the locking block at the rear end of the mother plate engages with the locking slots on the left and right sides of the fixing plate, and together with the fixing bolts and outer lining plate rotatably connected to the top of the mother plate, as well as the linkage between the cylindrical part at the rear end of the rotating plate and the telescopic rod at the rear side of the bracket, a stable connection of the material distributor structure is achieved, which facilitates installation, disassembly and maintenance.

[0023] 2. In this utility model, by loosening or tightening the adjusting bolt, the connection state between it and the adjusting hole and the reserved hole is changed, so that the support leg can slide up and down in the hollow plate, realizing the flexible adjustment of the height of the distributor. This operation method is simple and convenient, and can quickly adapt to the height requirements of the distributor in different working scenarios, greatly improving the convenience and practicality of the equipment. Attached Figure Description

[0024] Figure 1 This is a perspective view of the double-layer openable and closable flap feeder proposed in this utility model;

[0025] Figure 2 This is a side view of the structure of the double-layer openable and closable flap feeder proposed in this utility model;

[0026] Figure 3 This is a structural exploded view of the double-layer openable and closable flap feeder proposed in this utility model;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the image;

[0028] Figure 5 This is a structural breakdown diagram of the lifting mechanism of the double-layer openable flap feeder proposed in this utility model.

[0029] Legend:

[0030] 1. Three-way connector; 2. Lifting mechanism; 201. Horizontal plate; 202. Hollow plate; 203. Support leg; 204. Adjustment hole; 205. Adjustment bolt; 206. Reserved hole; 3. Rotating rod; 4. Mother plate; 5. Locking block; 6. Fixing plate; 7. Locking groove; 8. Fixing bolt; 9. Liner plate; 10. Rotating plate; 11. Column; 12. Bracket; 13. Telescopic rod; 14. Triangular fixing block; 15. Baffle; 16. Limiting groove; 17. Gasket; 18. Support plate; 19. Rubber pad. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of a double-layer openable flap feeder comprising a three-way connector 1. A rotating rod 3 is rotatably connected to the top front side of the three-way connector 1. The rotating rod 3 can rotate, thereby driving the rotating plate 10 to change its angle and thus controlling the feeding direction. The bottom end of the rotating rod 3 passes through the three-way connector 1, ensuring that the rotating rod 3 can stably transmit power when rotating, driving the related components to move. Mother plates 4 are fixedly connected to both the left and right sides of the three-way connector 1. The mother plates 4 provide the installation and support foundation for other components of the feeder, ensuring the stability of the structure. The rear ends of the two mother plates 4 are fixedly connected with locking blocks 5 at equal distances. The locking blocks 5 can cooperate with the locking slots 7 on the fixed plate 6 to achieve quick connection. With fine-tuning within a certain range, a fixing plate 6 is provided at the rear end of the adjacent side of the two mother plates 4. The fixing plate 6 enhances the structural strength of this part of the distributor and participates in the connection and positioning between components. The left and right sides of the fixing plate 6 are equidistantly fixed with slots 7, which engage with the locking blocks 5 for easy installation, disassembly, and maintenance. Multiple fixing bolts 8 are equidistantly rotatably connected to the top of the adjacent side of the two mother plates 4. The fixing bolts 8 are used to securely connect the liner plate 9 to the mother plate 4, ensuring a firm connection. Liners 9 are provided on the opposite sides of the two mother plates 4. The liner plates 9 protect and guide the material, reducing the direct impact of the material on the mother plates 4. One end of each fixing bolt 8 passes through the corresponding mother plate 4 and is threaded into the inside of the liner 9, making the liner 9 and the mother plate 4 tightly connected to ensure the stability of the material distribution process. A rotating plate 10 is fixedly connected to the top of the rotating rod 3. The rotation of the rotating plate 10 can change the material distribution path to realize the material distribution function. A cylinder 11 is fixedly connected to the top rear end of the rotating plate 10. The cylinder 11 provides a rotating connection point for the telescopic rod 13, so that the telescopic rod 13 can drive the rotating plate 10 to move. A bracket 12 is fixedly connected to the top right side of the three-way connector 1. The bracket 12 supports the telescopic rod 13 to ensure its stable operation. The telescopic rod 13 is rotatably connected to the rear side of the bracket 12. The telescopic rod 13 extends through... The rotation angle of the rotating plate 10 is changed by the telescopic rod 13, thereby precisely controlling the material distribution direction. The other end of the telescopic rod 13 is rotatably connected to the top of the cylinder 11 to realize power transmission, so that the telescopic rod 13 can effectively drive the rotating plate 10. The bottom of the three-way connector 1 is provided with a lifting mechanism 2, which is used to adjust the height of the three-way connector 1 to adapt to the needs of different working scenarios. The front side of the bracket 12 is fixedly connected with a triangular fixing block 14, which enhances the stability of the connection between the bracket 12 and the three-way connector 1 and prevents the bracket 12 from shaking. The bottom of the triangular fixing block 14 is fixedly connected to the top of the three-way connector 1 to further strengthen the connection and ensure the overall structure of the material distributor is stable.

[0033] Specifically, the locking blocks 5, which are fixedly connected at equal intervals at the rear end of the mother plate 4, cooperate with the locking slots 7, which are fixedly connected at equal intervals on the left and right sides of the fixing plate 6, to achieve a quick and stable connection. This facilitates disassembly during maintenance and greatly reduces the difficulty of maintenance. The multiple fixing bolts 8, which are rotatably connected at equal intervals on the top of the adjacent sides of the two mother plates 4, cooperate with the outer liner 9 to ensure the stability of the structure and facilitate the individual replacement of the liner 9 and other components during maintenance. When it is necessary to adjust the material distribution direction, the rotating plate 10 is operated. The rotating plate 10 is fixed to the top of the rotating rod 3. The rotating rod 3 rotates, thereby driving the entire material distribution structure to move. The cylinder 11, which is fixedly connected to the top of the rear end of the rotating plate 10, cooperates with the telescopic rod 13, which is rotatably connected to the rear side of the bracket 12. The bracket 12 is fixed to the top right side of the three-way connector 1. The length of the telescopic rod 13 can be adjusted as needed. Through the rotational connection with the cylinder 11, the rotation angle of the rotating plate 10 and the rotating rod 3 can be precisely controlled, thereby achieving control of the material distribution direction. The triangular fixing block 14 can effectively disperse the force borne by the bracket 12 on the supporting telescopic rod 13, preventing the bracket 12 from shaking or shifting.

[0034] Reference Figure 2 and Figure 5 The lifting mechanism 2 of the double-layer openable flip-type feeder includes two horizontal plates 201. The horizontal plates 201 connect the three-way connector 1 and the hollow plate 202, ensuring a stable connection between the lifting mechanism 2 and the feeder body. The tops of the two horizontal plates 201 are fixedly connected to the bottom left and right sides of the three-way connector 1, ensuring that the lifting force of the lifting mechanism 2 is evenly transmitted to the three-way connector 1, maintaining the stability of the feeder. Hollow plates 202 are fixedly connected to the bottom front and rear sides of the two horizontal plates 201. The hollow plates 202 provide a track for the support legs 203 to slide up and down, realizing the guiding function of height adjustment. Support legs 203 are slidably connected inside the hollow plates 202. The support legs 203 directly change the height of the feeder from the ground by sliding inside the hollow plates 202. Multiple adjustment holes 204 are equidistantly opened on one side of the multiple hollow plates 202. Adjusting bolts 205 provide fixing points at different heights for the support legs 203. Each support leg 203 has a pre-drilled hole 206 on its upper side. The pre-drilled hole 206 is threadedly connected to the adjusting bolt 205 to lock the position of the support leg 203 within the hollow plate 202. Adjusting bolts 205 are threaded into the interior of each pre-drilled hole 206. Tightening or loosening the adjusting bolts 205 controls the fixing and movement of the support leg 203 within the hollow plate 202. One end of each adjusting bolt 205 passes through a corresponding adjusting hole 204 and is threaded into the interior of a pre-drilled hole 206, achieving precise locking of the support leg 203's position. The size of the adjusting bolt 205 matches the size of the pre-drilled hole 206, ensuring a tight connection between the adjusting bolt 205 and the pre-drilled hole 206 and preventing accidental slippage of the support leg 203.

[0035] Specifically, when the height needs to be lowered, the operator first loosens the adjusting bolt 205, allowing the support leg 203 to slide downwards within the hollow plate 202 under its own weight. Once the desired height is reached, the adjusting bolt 205 is tightened, allowing it to pass through the corresponding adjusting hole 204 and screw into the reserved hole 206, thus fixing the support leg 203 in the corresponding position within the hollow plate 202. Conversely, to raise the distributor, the operator first loosens the adjusting bolt 205, then pushes the support leg 203 upwards to the appropriate height, and finally tightens the adjusting bolt 205 to complete the fixation. One end of the adjusting bolt 205 passes through the corresponding adjusting hole 204 and is threaded into the reserved hole 206. The size of the adjusting bolt 205 matches that of the reserved hole 206, thus locking the position of the support leg 203 within the hollow plate 202.

[0036] Reference Figure 2 , Figure 3 and Figure 4 The three-way connector 1 has baffles 15 fixedly connected to both the left and right sides of its internal rear end to guide the material to be dispensed according to the predetermined direction. Limiting grooves 16 are provided on the rear ends of adjacent sides of the two baffles 15. These limiting grooves 16 can cooperate with other related components to restrict their range of motion and ensure the accuracy of the dispensing action. Gaskets 17 are slidably connected to the outer walls of multiple fixing bolts 8. The gaskets 17 increase the contact area between the fixing bolts 8 and the mother plate 4, dispersing the pressure during fixing. One side of each gasket 17 is in contact with a corresponding side of the mother plate 4, enhancing the tightness of the fixing bolt connection and preventing components from loosening. The bottom of each of the multiple support legs 203 is fixedly connected to a corresponding support plate 18. The support plate 18 increases the contact area between the support leg 203 and the ground, making the distributor more stable. The bottom of each of the two support plates 18 is fixedly connected to multiple rubber pads 19 at equal intervals. The rubber pads 19 have an anti-slip function to prevent the distributor from shifting during operation, and at the same time play a shock absorption role to reduce the impact of the distributor's vibration on itself and the support surface. Multiple locking blocks 5 engage with corresponding locking slots 7 to realize the quick connection between the fixing plate 6 and the mother plate 4. The locking slots 7 and the corresponding locking blocks 5 are internally slidably connected.

[0037] Specifically, the three-way valve 1 guides and blocks the material passing through it. When tightening the fixing bolt 8, the gasket 17 increases the contact area between the fixing bolt 8 and the mother plate 4, which helps to disperse the pressure of the fixing bolt 8 on the mother plate 4 and prevents damage to the surface of the mother plate 4 due to excessive local pressure. It is used to connect the fixing plate 6 and the mother plate 4. The engagement of the locking block 5 and the locking groove 7 realizes the quick connection between the two. When installing the fixing plate 6, simply align the locking block 5 with the locking groove 7 and insert it for initial fixation.

[0038] Working principle: When using the double-layer openable flip-plate feeder, the locking blocks 5, which are fixedly connected at equal intervals at the rear end of the mother plate 4, cooperate with the locking slots 7, which are fixedly connected at equal intervals on the left and right sides of the fixed plate 6, to achieve a quick and stable connection. This facilitates disassembly during maintenance and greatly reduces the difficulty of maintenance. The multiple fixing bolts 8, which are rotatably connected at equal intervals on the top of the adjacent sides of the two mother plates 4, cooperate with the outer liner 9 to ensure the stability of the structure and facilitate the individual replacement of the liner 9 and other components during maintenance. When it is necessary to adjust the feeding direction, the rotating plate 10 is operated. The rotating plate 10 is fixed at the top of the rotating rod 3. The rotating rod 3 rotates, thereby driving the entire feeding structure to move. The cylinder 11, which is fixedly connected at the top rear end of the rotating plate 10, cooperates with the telescopic rod 13, which is rotatably connected to the rear side of the bracket 12. The bracket 12 is fixed on the top right side of the three-way connector 1. The length of the telescopic rod 13 can be adjusted as needed. Through the rotational connection with the cylinder 11, the rotation angle of the rotating plate 10 and the rotating rod 3 can be precisely controlled, thereby achieving control of the feeding direction.

[0039] In actual operation, when it is necessary to lower the height, the operator first loosens the adjusting bolt 205, allowing the support leg 203 to slide downwards within the hollow plate 202 under its own weight. Once the desired height is reached, the adjusting bolt 205 is tightened so that it passes through the corresponding adjusting hole 204 and screws into the reserved hole 206, thereby fixing the support leg 203 in the corresponding position within the hollow plate 202. Conversely, if the distributor needs to be raised, the adjusting bolt 205 is loosened first, then the support leg 203 is pushed upwards to the appropriate height, and finally the adjusting bolt 205 is tightened to complete the fixation.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Double-layer openable flap distributor comprising a tee (1), characterized in that: A rotating rod (3) is rotatably connected to the top front side of the three-way connector (1). The bottom end of the rotating rod (3) passes through the three-way connector (1). Mother plates (4) are fixedly connected to both the left and right sides of the three-way connector (1). Locking blocks (5) are fixedly connected at equal intervals to the rear ends of the two mother plates (4). Fixing plates (6) are provided at the rear ends of adjacent sides of the two mother plates (4). Locking slots (7) are fixedly connected at equal intervals to both the left and right sides of the fixing plates (6). Multiple fixing bolts (8) are rotatably connected at equal intervals to the top of adjacent sides of the two mother plates (4). Lining plates (9) are provided on the opposite sides of the two mother plates (4). Multiple... One end of the fixing bolt (8) passes through the corresponding mother plate (4) and is threaded into the inside of the liner (9). The top of the rotating rod (3) is fixedly connected to the rotating plate (10). The top of the rear end of the rotating plate (10) is fixedly connected to the cylinder (11). The top right side of the three-way connector (1) is fixedly connected to the bracket (12). The rear side of the bracket (12) is rotatably connected to the telescopic rod (13). The other end of the telescopic rod (13) is rotatably connected to the top of the cylinder (11). The bottom of the three-way connector (1) is provided with a lifting mechanism (2). The lifting mechanism (2) is used to adjust the height of the three-way connector (1).

2. The dual layer openable flap diverter of claim 1, wherein: The lifting mechanism (2) includes two horizontal plates (201). The tops of the two horizontal plates (201) are fixedly connected to the bottom left and right sides of the three-way connector (1). Hollow plates (202) are fixedly connected to the bottom front and rear sides of the two horizontal plates (201). Support legs (203) are slidably connected inside the hollow plates (202). Multiple adjustment holes (204) are equidistantly opened on one side of the multiple hollow plates (202). Reserved holes (206) are opened in the middle and upper part of one side of the multiple support legs (203). Adjustment bolts (205) are threadedly connected inside the multiple reserved holes (206).

3. The dual layer openable flap diverter of claim 1, wherein: A triangular fixing block (14) is fixedly connected to the front side of the bracket (12), and the bottom of the triangular fixing block (14) is fixedly connected to the top of the three-way connector (1).

4. The dual layer openable flap diverter of claim 1, wherein: The three-way connector (1) has baffles (15) fixedly connected to the left and right sides of its internal rear end, and limit grooves (16) are opened on the rear ends of adjacent sides of the two baffles (15).

5. The dual layer openable flap diverter of claim 1, wherein: The outer walls of the plurality of fixing bolts (8) are slidably connected with washers (17), and one side of each of the plurality of washers (17) is in contact with one side of the corresponding mother plate (4).

6. The dual layer openable flap diverter of claim 2, wherein: Each of the multiple support legs (203) has a corresponding support plate (18) fixedly connected to its bottom, and each of the two support plates (18) has multiple rubber pads (19) fixedly connected at equal intervals to its bottom.

7. The dual layer openable flap diverter of claim 2, wherein: One end of each of the multiple adjusting bolts (205) passes through the corresponding adjusting hole (204) and is threaded into the interior of the reserved hole (206). The size of the adjusting bolt (205) matches that of the reserved hole (206).

8. The dual layer openable flap diverter of claim 1, wherein: Multiple card blocks (5) engage with corresponding card slots (7), and the card slots (7) are internally slidably connected to the corresponding card blocks (5).

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