Detachable electric auxiliary hand wheel opening device

Abstract

The utility model discloses a detachable electric auxiliary hand wheel opening device, which belongs to the technical field of auxiliary valve opening and comprises a driving control unit, a torque transmission unit and a detachable acting unit. The torque transmission unit comprises a first mounting frame and a torque conversion assembly. A through rotating groove I is formed in the center of the mounting frame I; a first rotating rod is rotationally connected into the first rotating groove through a bearing. One end of the first rotating rod is connected with the detachable acting unit, and the other end of the first rotating rod is connected with one side of the torque conversion assembly. And the other side of the torque conversion assembly is connected with the driving control unit. The detachable electric auxiliary hand wheel opening device can effectively solve the problems that in the prior art, when a valve is opened by rotating a hand wheel manually, physical output of personnel is large, and opening and closing of the valve are troublesome.

Description

Technical Field

[0001] This utility model belongs to the field of auxiliary valve opening technology. Specifically, it relates to a detachable electric auxiliary handwheel opening device. Background Technology

[0002] A valve handwheel mechanism is a device used to control the opening and closing of valves. It typically consists of a handwheel, shaft, key, limit device, etc. Many valves in power plants are equipped with handwheel mechanisms, which are used to open or close the valves by turning the handwheel.

[0003] However, manually opening the valve handwheel is time-consuming and laborious. For some handwheels that require high torque, pipe wrenches may need to be prepared in advance. Some valve handwheels require a large number of turns and a large torque, which consumes a lot of the operator's physical strength, making it difficult to open and close the valve. Therefore, we have proposed a detachable electric auxiliary handwheel opening device. Utility Model Content

[0004] The purpose of this utility model is to address the aforementioned shortcomings by providing a detachable, electrically assisted handwheel opening device. This solves the problems of existing technologies that require manual rotation of the handwheel to open valves, resulting in high physical exertion and cumbersome valve opening and closing. To achieve the above objective, this utility model provides the following technical solution:

[0005] A detachable electric auxiliary handwheel opening device includes a drive control unit, a torque transmission unit, and a detachable action unit. The torque transmission unit includes a mounting bracket and a torque conversion assembly. The mounting bracket has a through-hole rotating groove at its center. A rotating rod is rotatably connected to the rotating groove via a bearing. One end of the rotating rod is connected to the detachable action unit, and the other end is connected to one side of the torque conversion assembly. The other side of the torque conversion assembly is connected to the drive control unit.

[0006] Furthermore, the detachable operating unit includes a rotating disk; a plurality of limiting rods are fixedly connected to one side of the rotating disk, which are evenly distributed in a ring on the rotating disk; a stop block is provided on the rotating rod, and an external thread structure is provided at the end; a through hole is provided in the center of the rotating disk, through which the rotating rod is passed, and the rotating disk is detachably connected to the rotating rod by a nut structure, and the stop block is used to limit the installation position of the rotating disk.

[0007] Furthermore, the torque conversion assembly includes a gear and a fixed ring; the gear is fixedly connected to the end of the rotating rod away from the rotating disk; the fixed ring is fixedly parallel to one side of the mounting bracket; a gear ring is fixedly connected inside the fixed ring; the gear ring is distributed on the outside of the gear; and a transmission assembly is provided on the side of the fixed ring opposite to the mounting bracket.

[0008] Furthermore, the transmission assembly includes a second mounting bracket, which is fixedly connected in parallel with the fixed ring; the center of the second mounting bracket is provided with a second rotating groove; a rotating shaft is rotatably connected inside the second rotating groove via a bearing; one end of the rotating shaft is fixedly connected to a second rotating disk; the second rotating disk is provided with a gear assembly that meshes with a first gear and a gear ring.

[0009] Furthermore, the gear assembly includes several connecting plates arranged in a circular array on the outer side of the rotating disk II; each of the connecting plates is provided with a rotating rod II; and a gear II is rotatably connected to the rotating rod II via a bearing structure.

[0010] Furthermore, the outer side of gear two meshes with the inner side of the gear ring; the outer side of gear two meshes with the outer side of gear one.

[0011] Furthermore, the drive control unit includes a mounting bracket three; the mounting bracket three is fixedly connected to the mounting bracket two; a fixing frame is provided inside the mounting bracket three; and a drive device is provided on the fixing frame.

[0012] Furthermore, the driving device is a motor; the output shaft of the motor is fixedly connected to the rotating shaft, driving the rotating disk to rotate.

[0013] Furthermore, the drive control unit also includes a control panel; the control panel is fixedly connected to the lower side of the mounting bracket; the control panel is electrically connected to the motor.

[0014] Furthermore, handles are provided on both sides of the mounting bracket three.

[0015] The beneficial effects of this utility model are:

[0016] When using this device, the operator can start the motor through the control panel. The motor drives the rotating disk two, the connecting plate, and the rotating rod two to rotate through the rotating shaft. At the same time, through the rotational connection between the rotating rod two and the gear two, the gear two can rotate on its own axis while revolving around the rotating shaft. Then, through the meshing connection between the gear two and the gear ring and the gear one, the gear two can transmit the rotational force to the gear one, so that the gear one has the function of reducing the speed and increasing the torque, thereby effectively improving the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is an exploded view of part of the structure of this utility model;

[0019] Figure 3 This is an exploded view of the overall structure of this utility model;

[0020] Figure 4 for Figure 3 Enlarged view of point a;

[0021] Figure 5 This is a schematic diagram of the structure of this utility model from another perspective;

[0022] In the attached diagram: 1. Mounting bracket one; 2. Detachable actuating unit; 201. Rotating groove one; 202. Rotating rod one; 203. Gear one; 204. Rotating disk one; 205. Limiting rod; 3. Fixing ring; 4. Gear ring; 5. Transmission assembly; 501. Mounting bracket two; 502. Rotating groove two; 503. Rotating shaft; 504. Rotating disk two; 505. Connecting plate; 506. Rotating rod two; 507. Gear two; 6. Drive control unit; 601. Mounting bracket three; 602. Fixing bracket; 603. Motor; 7. Handle; 8. Control panel. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In addition, the terms "horizontal," "vertical," etc., do not indicate that the component is required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example:

[0026] See attached Figures 1-5 The detachable electric auxiliary handwheel opening device provided in this embodiment includes a drive control unit 6, a torque transmission unit, and a detachable action unit 2. The torque transmission unit reduces the rotational speed and increases the torque of the power output from the drive control unit 6 before transmitting it to the detachable action unit, which then acts on the handwheel. This essentially covers various handwheel valves that are difficult to open or close, reducing the workload of operators. Specifically, the torque transmission unit includes a mounting bracket 1 and a torque conversion assembly. The mounting bracket 1 is a cylindrical structure with an opening on one side. A through-hole rotating groove 201 is provided at the center of its bottom surface. A rotating rod 202 is connected to the rotating groove 201 via a bearing structure. The rotating rod 202 can rotate relative to the rotating groove 201. The two ends of the rotating rod 202 are located on opposite sides of the mounting bracket 1, with one end connected to the detachable action unit 2 and the other end connected to the drive control unit 6 via the torque conversion assembly.

[0027] The detachable operating unit 2 includes a rotating disk 204. Several limiting rods 205, evenly distributed in a ring, are fixedly connected to one side of the rotating disk 204 for insertion into the gap of the handwheel. A through hole is provided at the center of the rotating disk 204. The end of the rotating rod 202 is configured with an external thread structure, and a stop block is fixed near the external thread structure. The rotating disk 204 is inserted by aligning the through hole with the rotating rod 202 and placing it in contact with the stop block. Then, a nut is tightened through the engagement of the nut and the external thread structure to secure the rotating disk 204. When the rotating disk 204 needs to be replaced, it can be easily disassembled and replaced via the threaded structure.

[0028] The torque conversion assembly includes a gear 203 and a retaining ring 3. The gear 203 is fixedly connected to the end of the rotating rod 202 away from the rotating disk 204. The retaining ring 3 is fixedly and parallelly connected to one side of the mounting bracket 1. The gear 203 is located inside the retaining ring 3. A gear ring 4 is provided inside the retaining ring 3. The gear ring 4 is distributed on the outside of the gear 203 and has the same center. A transmission assembly 5 is provided on the side of the fixed ring 3 away from the mounting bracket 1. This assembly transmits the power output from the drive control unit 6 to the gear 203. It includes a second mounting bracket 501, which is fixedly and parallelly connected to the other side of the fixed ring 3. That is, the first mounting bracket 1 and the second mounting bracket 501 are respectively connected to both sides of the fixed ring 3. The second mounting bracket 501 has the same cylindrical structure as the first mounting bracket 1, with a through rotating groove 502 at the center of its bottom surface. A rotating shaft 503 is connected inside the rotating groove 502 via a bearing structure. The rotating shaft 503 can rotate relative to the rotating groove 502. A rotating disk 504 is provided at one end of the rotating shaft 503 near the fixed ring 3, and the other end is connected to the drive... The drive control unit 6 has a gear assembly on the rotating disk 204 for power transmission with the gear 1 203. The gear assembly includes several connecting plates 505, preferably three connecting plates 505, which are evenly distributed around the rotating disk 204, i.e., arranged at 120-degree intervals. A rotating rod 206 is vertically provided on the connecting plate 505, and part of it extends outside the connecting plate 505. A gear 207 is connected to the rotating rod 206 through a bearing structure. The gear 207 can rotate relative to the rotating rod 206. The gear 207 is located between the gear ring 4 and the gear 1 203. The outer side of the gear 207 meshes with the inner side of the gear ring 4 and also meshes with the outer side of the gear 1 203.

[0029] The drive control unit 6 includes a mounting bracket 3 601 and a drive device, which is a motor 603. The mounting bracket 3 601 has a fixed bracket 602 inside, and the motor 603 is fixed on the fixed bracket 602. The mounting bracket 1, the fixing ring 3, the mounting bracket 2 501 and the mounting bracket 3 601 are fixedly connected in sequence. The output end of the motor 603 is fixedly connected to the rotating shaft 503. The fixed connection between the mounting bracket 2 501 and the mounting bracket 3 601 does not interfere with the relative rotation of the rotating shaft 503.

[0030] The drive control unit 6 also includes a control panel 8, which is fixedly connected to the lower side of the mounting bracket 601 and electrically connected to the motor 603. This control panel is used to control the start / stop and speed of the motor 603. Handles 7 are symmetrically provided on both sides of the mounting bracket 601 for easy operation by staff.

[0031] The working principle of this utility model is as follows: The control panel 8 controls the operation of the motor 603, and its power drives the rotating shaft 503 to rotate through the output end. The bearing structure set on the rotating groove 502 on the mounting bracket 501 supports the rotating shaft 503. The rotating shaft 503 drives the rotating disk 504 to rotate. The connecting plate 505 on the rotating disk 504 drives the three gears 507 to revolve. The gear ring 4 meshing on the outer side of the gears 507 is in a fixed state. The revolution of the gears 507 will drive the rotation of the gears 507 themselves. The rotation of the gears 507 further drives the rotation of the gear 203, thereby transmitting power to the rotating rod 202. The rotation speed of the rotating rod 202 is lower than the rotation speed of the rotating shaft 503. The three gears 507 drive the rotation of the gear 203, which increases the torque and achieves the effect of reducing the speed and increasing the torque. The limit rod 205 on the rotating disc 204 is inserted into the various gaps of the handwheel. The rotation of the limit rod 205 drives the rotation of the handwheel. This is suitable for opening and closing most handwheel valves, saving the physical strength of the staff.

[0032] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the contents of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A detachable electrically powered assisted hand wheel opening device characterised in that: It includes a drive control unit (6), a torque transmission unit, and a detachable action unit (2); the torque transmission unit includes a mounting bracket (1) and a torque conversion assembly; the center of the mounting bracket (1) is provided with a through rotating groove (201); a rotating rod (202) is rotatably connected inside the rotating groove (201) through a bearing; one end of the rotating rod (202) is connected to the detachable action unit (2), and the other end is connected to one side of the torque conversion assembly; the other side of the torque conversion assembly is connected to the drive control unit (6).

2. The detachable electrically powered auxiliary hand wheel opening device according to claim 1, characterized in that: The detachable working unit (2) includes a rotating disk (204); a number of limiting rods (205) are fixedly connected to one side of the rotating disk (204) and are evenly distributed in a ring on the rotating disk (204); a stop block is provided on the rotating rod (202) and an external thread structure is provided at the end; a through hole is provided in the center of the rotating disk (204), the rotating rod (202) is passed through the through hole of the rotating disk (204), and the rotating disk (204) is detachably connected to the rotating rod (202) by a nut structure, and the stop block is used to limit the installation position of the rotating disk (204).

3. The detachable electrically powered auxiliary hand wheel opening device according to claim 2, characterized in that: The torque conversion assembly includes a gear (203) and a fixed ring (3); the gear (203) is fixedly connected to the end of the rotating rod (202) away from the rotating disk (204); the fixed ring (3) is fixedly parallel to one side of the mounting bracket (1); a gear ring (4) is fixedly connected inside the fixed ring (3); the gear ring (4) is distributed on the outside of the gear (203); a transmission assembly (5) is provided on the side of the fixed ring (3) opposite to the mounting bracket (1).

4. The detachable electrically powered auxiliary hand wheel opening device according to claim 3, characterized in that: The transmission assembly (5) includes a mounting bracket (501) which is fixedly connected in parallel to the fixing ring (3); the center of the mounting bracket (501) is provided with a rotating groove (502); a rotating shaft (503) is rotatably connected inside the rotating groove (502) through a bearing; a rotating disk (504) is fixedly connected to one end of the rotating shaft (503); a gear assembly that meshes with gear one (203) and gear ring (4) is provided on the rotating disk (504).

5. The detachable electrically powered auxiliary hand wheel opening device according to claim 4, characterized in that: The gear assembly includes several connecting plates (505) arranged in a ring array on the outside of the rotating disk II (504); each of the connecting plates (505) is provided with a rotating rod II (506); a gear II (507) is rotatably connected to the rotating rod II (506) through a bearing structure.

6. The detachable electrically powered auxiliary hand wheel opening device of claim 5, wherein: The outer side of the second gear (507) meshes with the inner side of the gear ring (4); the outer side of the second gear (507) meshes with the outer side of the first gear (203).

7. The detachable electrically powered auxiliary hand wheel opening device of claim 4, wherein: The drive control unit (6) includes a mounting bracket three (601); the mounting bracket three (601) is fixedly connected to the mounting bracket two (501); a fixing bracket (602) is provided inside the mounting bracket three (601); and a drive device is provided on the fixing bracket (602).

8. The detachable electrically powered auxiliary hand wheel opening device according to claim 7, characterized in that: The driving device is a motor (603); the output shaft of the motor (603) is fixedly connected to the rotating shaft (503) to drive the rotating disk (504) to rotate.

9. The detachable electrically powered auxiliary hand wheel opening device according to claim 8, characterized in that: The drive control unit (6) also includes a control panel (8); the control panel (8) is fixedly connected to the lower side of the mounting bracket (601); the control panel (8) is electrically connected to the motor (603).

10. The detachable electrically powered auxiliary hand wheel opening device of claim 7, wherein: The mounting bracket three (601) is provided with handles (7) on both sides.

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