Intelligent part testing device

By using intelligent component testing equipment, and utilizing components such as electronic control digital cabinets and sub-control centers, rapid testing and functional parameter display of multiple devices can be achieved, solving the problems of difficult and costly maintenance of equipment components, improving maintenance efficiency and reducing maintenance costs.

CN224151910UActive Publication Date: 2026-04-21SHAANXI COAL IND GRP SHENNAN IND DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing equipment components have limited testing methods, which makes inspection and debugging difficult, time-consuming, labor-intensive, and costly.

Method used

The design includes an intelligent component testing device, comprising an electronically controlled digital cabinet and a sub-control center. It is equipped with components such as personnel identification cards, proximity detectors, cameras, and touch screens to enable simultaneous testing and display of functional parameters for multiple devices. The device can be connected to the physical equipment via the sub-control center for rapid testing.

Benefits of technology

It improves equipment maintenance and debugging efficiency, reduces maintenance costs, and provides teaching functions for intelligent components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of equipment maintenance, in particular to an intelligent part testing device, which comprises an electric control digital cabinet body and a sub-control center, the system further comprises a personnel identification card proximity detector, a camera, a touch screen, a common support controller, a network support controller, a stabilized voltage supply, an integrated access device, a signal converter and a display assembly. The upper end of the front side of the electric control digital cabinet body is provided with a personnel identification card proximity detector and a camera, the surface of the electric control digital cabinet body is provided with a touch screen, a common support controller and a network support controller, and the lower end of the front side of the electric control digital cabinet body is provided with a stabilized power supply, a comprehensive access device and a signal converter; according to the utility model, detection of a plurality of devices can be carried out simultaneously through the electric control digital cabinet body, the sub-control center can be connected to physical devices on the electric control digital cabinet body for communication, and simulated working condition data of the liquid supply system, the transportation system, the electric control system and the coal mining machine control system are displayed through the display assembly.
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Description

Technical Field

[0001] This utility model relates to the field of equipment maintenance technology, and in particular to an intelligent component testing device. Background Technology

[0002] Intelligent development of coal mines is an important direction for technological innovation in the coal industry and an inevitable requirement for the transformation and upgrading of the coal industry. The process of intelligent development of coal mines involves the use and subsequent maintenance of a large number of intelligent facilities and equipment.

[0003] Currently, the key technologies of intelligent mining-related facilities and equipment are basically firmly controlled by the original equipment manufacturers, making it difficult to repair them. Furthermore, the repaired parts are difficult to debug, resulting in the equipment only being able to be repaired by the original manufacturer. The repair costs are high, and the quality of the equipment cannot be identified or judged after repair.

[0004] However, the existing testing methods for equipment components are relatively simple, which makes maintenance and debugging difficult, time-consuming, labor-intensive, inefficient, and costly. Utility Model Content

[0005] In order to overcome the problem that the limited testing methods for equipment components lead to difficulties in inspection and debugging, which are time-consuming, labor-intensive, inefficient, and costly.

[0006] The technical solution of this utility model is as follows: an intelligent component testing device, including an electronically controlled digital cabinet and a sub-control center, and also including a personnel identification card proximity detector, a camera, a touch screen, a general-purpose bracket controller, a network bracket controller, a regulated power supply, a comprehensive access device, a signal converter, and a display assembly; the personnel identification card proximity detector and camera are installed at the upper front end of the electronically controlled digital cabinet, the touch screen, the general-purpose bracket controller, and the network bracket controller are installed on the surface of the electronically controlled digital cabinet, the regulated power supply, the comprehensive access device, and the signal converter are installed at the lower front end of the electronically controlled digital cabinet, and the display assembly is installed at the upper end of the sub-control center.

[0007] Preferably, by setting up a digital control cabinet, touch screen, ordinary bracket controller, network bracket controller, and regulated power supply, multiple devices can be tested simultaneously. By setting up a sub-control center and display components, the device can be connected to the digital control training platform to display simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system, and display real-time video images.

[0008] Preferably, a support base is fixedly installed on the upper front side of the electronically controlled digital cabinet, and the personnel identification card proximity detector and the front side of the electronically controlled digital cabinet are fixedly connected through the support base.

[0009] Preferably, a support base two is fixedly installed on the upper front side of the electronically controlled digital cabinet, and the camera and the front side of the electronically controlled digital cabinet are fixedly connected through the support base two. An audible and visual alarm is installed on the side of the camera.

[0010] As a preferred option, the front of the electronic control digital cabinet is equipped with a control panel, and the touch screen, ordinary bracket controller, and network bracket controller are all fixedly connected to the control panel.

[0011] As a preferred option, both the standard bracket controller and the network bracket controller are compatible with the sides of the touchscreen.

[0012] As a preferred option, the front of the electronic control digital cabinet is equipped with a mounting mesh plate, and the voltage regulator, integrated access unit, and signal converter are all detachably connected to the front of the mounting mesh plate.

[0013] As a preferred option, the sub-control center is equipped with an industrial control host and an Ethernet switch, and a control console and a display assembly are fixedly connected to the upper part of the sub-control center.

[0014] The beneficial effects of this utility model are:

[0015] This intelligent component testing device can simultaneously test multiple devices through an electronically controlled digital cabinet. The sub-control center can connect to the physical devices on the electronically controlled digital cabinet for communication. The display components show simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system, thereby enabling rapid testing of the functions of relevant components, displaying various functional parameters, accurately judging their condition, and performing fault analysis. By connecting multiple components, work efficiency is improved. At the same time, through the coordinated operation of the electronically controlled digital cabinet and the sub-control center, the device can realize the teaching function of intelligent components, providing maintenance personnel with a good testing system. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural representation of the intelligent component testing device of this utility model. Figure 1 ;

[0017] Figure 2 The diagram shown is a three-dimensional structural representation of the intelligent component testing device of this utility model. Figure 2 ;

[0018] Figure 3 The diagram shown is a three-dimensional structural representation of the electronically controlled digital cabinet of this utility model. Figure 1 ;

[0019] Figure 4 The diagram shown is a three-dimensional structural representation of the electronically controlled digital cabinet of this utility model. Figure 2 ;

[0020] Figure 5 The diagram shown is a three-dimensional structural schematic of the control center of this utility model.

[0021] Explanation of reference numerals in the attached diagram: 1. Electrically controlled digital cabinet; 101. Support base one; 102. Support base two; 103. Control panel; 104. Mounting grid plate; 2. Sub-control center; 3. Personnel identification card proximity detector; 4. Camera; 5. Touch screen; 6. Standard bracket controller; 7. Network bracket controller; 8. Stabilized power supply; 9. Integrated access unit; 10. Signal converter; 11. Display assembly. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5 This utility model provides an embodiment of an intelligent component testing device, comprising an electrically controlled digital cabinet 1 and a sub-control center 2, and further comprising a personnel identification card proximity detector 3, a camera 4, a touch screen 5, a standard bracket controller 6, a network bracket controller 7, a regulated power supply 8, a comprehensive access device 9, a signal converter 10, and a display assembly 11. The personnel identification card proximity detector 3 and the camera 4 are located at the upper front end of the electrically controlled digital cabinet 1. The touch screen 5, the standard bracket controller 6, and the network bracket controller 7 are located on the surface of the electrically controlled digital cabinet 1. The regulated power supply 8, the comprehensive access device 9, and the signal converter 10 are located at the lower front end of the electrically controlled digital cabinet 1. The display assembly 11 is located at the upper end of the sub-control center 2. Multiple devices can be tested simultaneously through the electrically controlled digital cabinet 1. The sub-control center 2, as the control core of the entire platform, can communicate with the physical devices on the electrically controlled digital cabinet 1. The display assembly 11 displays simulated operating data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system, thereby enabling rapid testing of the functions of relevant components.

[0024] Please see Figures 1-4In this embodiment, a support base 101 is fixedly installed on the upper front side of the electronically controlled digital cabinet 1. The personnel identification card proximity detector 3 is fixedly connected to the front side of the electronically controlled digital cabinet 1 via the support base 101. A second support base 102 is fixedly installed on the upper front side of the electronically controlled digital cabinet 1. The camera 4 is fixedly connected to the front side of the electronically controlled digital cabinet 1 via the second support base 102. An audible and visual alarm is installed on the side of the camera 4. A control panel 103 is installed on the front side of the electronically controlled digital cabinet 1. The touch screen 5, the ordinary bracket controller 6, and the network bracket controller 7 are all fixedly connected to the control panel 103. The ordinary bracket controller 6 and the network bracket controller 7 are mutually compatible with the side of the touch screen 5. The front of the digital control cabinet 1 is equipped with a mounting mesh plate 104. The voltage regulator 8, integrated access device 9, and signal converter 10 are all detachably connected to the front of the mounting mesh plate 104. Among them, the network bracket controller 7 is an SAC gigabit network bracket controller, and the voltage regulator 8 is a mining explosion-proof and intrinsically safe voltage regulator. The digital control cabinet 1 is equipped with a general bracket controller 6 and a network bracket controller 7. The bracket controller is connected to the matching micro host, sensor data simulation device, and compatible touch screen 5. The digital control cabinet 1 is equipped with a personnel identification card proximity detector 3, a camera 4, a voltage regulator 8, an integrated access device 9, and a signal converter 10, which can simultaneously perform testing on multiple devices.

[0025] Please see Figures 2-5 In this embodiment, the sub-control center 2 is equipped with an industrial control host and an Ethernet switch. A control console is installed at the top of the sub-control center 2. The display assembly 11 is fixedly connected to the top of the sub-control center 2. The display assembly 11 mainly consists of four screens. It can connect to the electrical control digital cabinet 1 through the sub-control center 2 to display simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system, and display real-time video images. As the control core of the entire platform, the sub-control center 2 can connect to the physical equipment on the electrical control digital cabinet 1 for communication, display real-time data and video from the camera 4 through the display assembly 11, and connect to the software platform to display simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system.

[0026] During operation, the digital control cabinet 1 is equipped with a standard bracket controller 6 and a network bracket controller 7. The bracket controllers are connected to the matching micro-host, sensor data simulation device, and compatible touch screen 5. The digital control cabinet 1 is equipped with a personnel identification card proximity detector 3, a camera 4, a voltage regulator 8, a comprehensive access device 9, and a signal converter 10, which can simultaneously test multiple devices. The sub-control center 2, as the control core of the entire platform, can communicate with the physical devices on the digital control cabinet 1. It displays real-time data and video from the camera 4 through the display component 11, and connects to the software platform to display simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system. This allows for rapid testing of the functions of relevant components, display of various functional parameters, accurate judgment of their condition, and fault analysis. By connecting multiple components, work efficiency is improved. At the same time, the cooperation between the digital control cabinet 1 and the sub-control center 2 can realize the teaching function of intelligent components, providing maintenance personnel with a good testing system.

[0027] Through the above steps, multiple devices can be tested simultaneously through the digital control cabinet 1. The sub-control center 2, as the control core of the entire platform, can connect to the physical devices on the digital control cabinet 1 for communication. The display component 11 displays simulated working condition data of the liquid supply system, transportation system, electrical control system, and coal mining machine control system, thereby quickly testing the functions of relevant components. This solves the problem that the testing methods for equipment components are relatively simple, which leads to difficulties in maintenance and debugging, is time-consuming and labor-intensive, has low efficiency, and high equipment maintenance costs.

Claims

1. An intelligent component testing device, comprising an electrically controlled digital cabinet (1) and a sub-control center (2), characterized in that: It also includes a personnel identification card proximity detector (3), a camera (4), a touch screen (5), a general-purpose bracket controller (6), a network bracket controller (7), a regulated power supply (8), an integrated access device (9), a signal converter (10), and a display assembly (11); the upper front of the electronic control digital cabinet (1) is equipped with a personnel identification card proximity detector (3) and a camera (4), the surface of the electronic control digital cabinet (1) is equipped with a touch screen (5), a general-purpose bracket controller (6), and a network bracket controller (7), the lower front of the electronic control digital cabinet (1) is equipped with a regulated power supply (8), an integrated access device (9), and a signal converter (10), and the upper part of the sub-control center (2) is equipped with a display assembly (11).

2. The intelligent component testing device of claim 1, wherein: A support base (101) is fixedly installed on the upper front side of the electronically controlled digital cabinet (1). The personnel identification card proximity detector (3) and the front side of the electronically controlled digital cabinet (1) are fixedly connected through the support base (101).

3. The intelligent component testing device of claim 1, wherein: A support base (102) is fixedly installed on the upper front side of the electronically controlled digital cabinet (1). The camera (4) and the front side of the electronically controlled digital cabinet (1) are fixedly connected through the support base (102). An audible and visual alarm is installed on the side of the camera (4).

4. The intelligent component testing device of claim 1, wherein: The front of the electronic control digital cabinet (1) is equipped with a control panel (103), and the touch screen (5), ordinary bracket controller (6), and network bracket controller (7) are all fixedly connected to the control panel (103).

5. The intelligent component testing device of claim 1, wherein: Both the standard bracket controller (6) and the network bracket controller (7) are compatible with the sides of the touch screen (5).

6. The intelligent component testing device of claim 1, wherein: The front side of the electronic control digital cabinet (1) is equipped with a mounting mesh plate (104). The voltage regulator (8), integrated access device (9), and signal converter (10) are all detachably connected to the front side of the mounting mesh plate (104).

7. The intelligent component testing device of claim 1, wherein: The sub-control center (2) is equipped with an industrial control host and an Ethernet switch. The upper part of the sub-control center (2) is equipped with a control console and a display component (11) which is fixedly connected to the upper part of the sub-control center (2).