Anti-theft photovoltaic special cable

By introducing reinforcing ribs, ultraviolet shielding layers, filling layers, and anti-corrosion coatings into photovoltaic-specific cables, the problem of heat dissipation being affected by the armor layer has been solved, resulting in increased strength, enhanced anti-theft effect, and extended service life.

CN224153166UActive Publication Date: 2026-04-21XIA MEN XIANG XIN HUA ZHI NENG DIAN LI KE JI YOU XIAN GONG SI
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIA MEN XIANG XIN HUA ZHI NENG DIAN LI KE JI YOU XIAN GONG SI
Filing Date
2025-05-22
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing anti-theft photovoltaic cables suffer from reduced performance due to the armor layer hindering heat dissipation.

Method used

It adopts a combined structure of core, reinforcing ribs, ultraviolet shielding layer, cable core, insulating and flame-retardant layer, filling layer, armor layer, protective layer and anti-corrosion coating. The reinforcing ribs improve strength, the ultraviolet shielding layer reduces the impact of ultraviolet rays, the filling layer dissipates heat, the armor layer improves the anti-theft effect, and the anti-corrosion coating extends service life.

Benefits of technology

It improves the strength and anti-theft effect of the cable, while extending its service life through good heat dissipation performance and anti-corrosion measures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-theft photovoltaic special cable, which belongs to the technical field of photovoltaic cables and comprises a middle core, six groups of reinforcing ribs are fixedly connected outside the middle core, an ultraviolet shielding layer is fixedly connected outside the six groups of reinforcing ribs, six groups of cable cores are arranged inside the ultraviolet shielding layer and among the six groups of reinforcing ribs, and the cable cores are arranged in the middle of the middle core. The outer walls of the six groups of cable cores are respectively provided with an insulating flame-retardant layer, a filling layer is arranged in the ultraviolet shielding layer and located between the insulating flame-retardant layers, the outer side of the ultraviolet shielding layer is fixedly connected with an armor layer, and the outer side of the armor layer is fixedly connected with a protective layer. The strength of the cable can be improved through the arranged reinforcing ribs, then the influence of ultraviolet rays on cable lines can be reduced through the ultraviolet shielding layer, the filling layer is made of aluminum oxide and can achieve a good heat dissipation effect, finally, the anti-theft effect of the cable can be improved through the armor layer, and the service life of the cable can be prolonged through the anti-corrosion coating.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic cable technology, specifically to an anti-theft photovoltaic special cable. Background Technology

[0002] Solar energy technology will become one of the green energy technologies of the future. Solar energy or photovoltaic (PV) is being used more and more widely in China. In addition to the rapid development of government-supported photovoltaic power plants, private investors are also actively building factories and planning to put them into production for global sales of solar modules.

[0003] Existing anti-theft cables include a rubber layer and an armor layer. The armor layer is located inside the rubber layer and can block it when cut by a sharp blade, thus playing a certain role in preventing theft.

[0004] However, there are still some shortcomings in the above-mentioned technical conditions: when existing anti-theft photovoltaic cables are used, the armor layer affects the heat dissipation of the cable, thereby reducing the effectiveness of the anti-theft photovoltaic cables.

[0005] Based on this, this utility model designs an anti-theft photovoltaic special cable to solve the above problems. Utility Model Content

[0006] The purpose of this utility model is to provide an anti-theft photovoltaic cable to solve the above-mentioned technical problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an anti-theft photovoltaic cable, comprising a core, six sets of reinforcing ribs fixedly connected to the outside of the core, an ultraviolet shielding layer fixedly connected to the outside of the six sets of reinforcing ribs, six sets of cable cores arranged inside the ultraviolet shielding layer and between the six sets of reinforcing ribs, an insulating and flame-retardant layer arranged on the outer wall of each of the six sets of cable cores, a filling layer arranged inside the ultraviolet shielding layer and between the insulating and flame-retardant layers, an armor layer fixedly connected to the outside of the ultraviolet shielding layer, a protective layer fixedly connected to the outside of the armor layer, and an anti-corrosion coating arranged on the outer wall of the protective layer.

[0008] By adopting the above technical solutions, cables can be protected, thereby extending their service life.

[0009] Preferably, an aramid layer is provided between the inner side of the protective layer and the outer side of the armor layer.

[0010] By adopting the above technical solution, aramid fibers will not expand excessively when heated, thereby reducing the impact of temperature changes on the cable.

[0011] Preferably, the inner side of the protective layer is provided with a plurality of semi-circular protrusions, and the aramid layer is uniformly disposed in the gaps between the plurality of semi-circular protrusions.

[0012] By adopting the above technical solution and setting it intermittently, the effect of deformation dispersion can be achieved.

[0013] Preferably, the filler layer is a filler of alumina and high-temperature resistant resin.

[0014] By adopting the above technical solution, excellent heat conduction can be achieved, and the heat generated during cable operation can be dissipated in a timely manner.

[0015] In summary, this application has the following beneficial technical effects: the reinforcing ribs can improve the strength of the cable; the ultraviolet shielding layer can reduce the impact of ultraviolet rays on the cable line; the filling layer is made of aluminum oxide, which can play a good heat dissipation role; finally, the armor layer can improve the anti-theft effect of the cable; and the anti-corrosion coating can improve the service life of the cable. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic cross-sectional view of the entire embodiment;

[0018] Figure 2 This is a schematic diagram of the semi-circular protrusion in this embodiment.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1. Core; 2. Reinforcing rib; 3. Ultraviolet shielding layer; 4. Cable core; 5. Insulating and flame-retardant layer; 6. Filler layer; 7. Armor layer; 8. Protective layer; 9. Aramid layer; 10. Anti-corrosion coating; 11. Semi-circular protrusion. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.

[0023] An anti-theft photovoltaic cable includes a core 1, six sets of reinforcing ribs 2 fixedly connected to the outside of the core 1, an ultraviolet shielding layer 3 fixedly connected to the outside of the six sets of reinforcing ribs 2, six sets of cable cores 4 arranged inside the ultraviolet shielding layer 3 and between the six sets of reinforcing ribs 2, an insulating and flame-retardant layer 5 arranged on the outer wall of each of the six sets of cable cores 4, a filling layer 6 arranged inside the ultraviolet shielding layer 3 and between the insulating and flame-retardant layers 5, an armor layer 7 fixedly connected to the outside of the ultraviolet shielding layer 3, the armor layer 7 having high strength and being able to play the role of anti-theft of the cable, a protective layer 8 fixedly connected to the outside of the armor layer 7, the protective layer 8 being made of radiation cross-linked polyolefin, and an anti-corrosion coating 10 arranged on the outer wall of the protective layer 8.

[0024] Furthermore, an aramid layer 9 is provided between the inner side of the protective layer 8 and the outer side of the armor layer 7. Aramid has good wear resistance and low expansion rate when heated, which can adapt to environments with rapid temperature changes.

[0025] Furthermore, a plurality of semi-circular protrusions 11 are provided on the inner side of the protective layer 8, and the aramid layer 9 is evenly disposed in the gaps between the plurality of semi-circular protrusions 11.

[0026] Furthermore, the filling layer 6 is filled with alumina and high-temperature resistant resin. Alumina has good thermal conductivity, which can dissipate the heat generated during cable operation. The resin can then bond the alumina particles together, allowing them to be stably located inside the ultraviolet shielding layer 3.

[0027] The implementation principle of this embodiment is as follows: when photovoltaic special cables are used, the reinforcing rib 2 can improve the strength of the cable, the ultraviolet shielding layer 3 can reduce the impact of ultraviolet rays on the cable line, the filling layer 6 is made of aluminum oxide, which can play a good heat dissipation role, the armor layer 7 can improve the anti-theft effect of the cable, and the anti-corrosion coating 10 can improve the service life of the cable.

[0028] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A theft-proof photovoltaic cable, comprising a core (1), characterized in that: The core (1) is fixedly connected to the outside of six sets of reinforcing ribs (2). An ultraviolet shielding layer (3) is fixedly connected to the outside of the six sets of reinforcing ribs (2). Six sets of cable cores (4) are arranged inside the ultraviolet shielding layer (3) and between the six sets of reinforcing ribs (2). An insulating flame-retardant layer (5) is arranged on the outer wall of each of the six sets of cable cores (4). A filling layer (6) is arranged inside the ultraviolet shielding layer (3) and between the insulating flame-retardant layers (5). An armor layer (7) is fixedly connected to the outside of the ultraviolet shielding layer (3). A protective layer (8) is fixedly connected to the outside of the armor layer (7). An anti-corrosion coating (10) is arranged on the outer wall of the protective layer (8).

2. The anti-theft photovoltaic cable according to claim 1, characterized in that: An aramid layer (9) is provided between the inner side of the protective layer (8) and the outer side of the armor layer (7).

3. The anti-theft photovoltaic cable according to claim 2, characterized in that: The inner side of the protective layer (8) is provided with a plurality of semi-circular protrusions (11), and the aramid layer (9) is uniformly disposed in the gap between the plurality of semi-circular protrusions (11).

4. The anti-theft photovoltaic cable according to claim 1, characterized in that: The filler layer (6) is a mixture of alumina and high-temperature resistant resin.