Waste gas collecting device of cold header

By introducing components such as a dust suction pipe, mounting frame, magnetic sheet, and spray tower into the cold heading machine exhaust gas collection device, the problem of traditional devices being unable to effectively remove metal particles has been solved, achieving a highly efficient exhaust gas purification effect and protecting the health of workers.

CN224167216UActive Publication Date: 2026-04-28ZHEJIANG SHINETOP MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG SHINETOP MACHINERY
Filing Date
2025-05-22
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Traditional exhaust gas collection devices in cold heading machines only have a filtration mechanism, which cannot effectively remove metal particles from the exhaust gas, resulting in poor treatment effect and affecting the health of workers.

Method used

A waste gas collection device was designed, comprising a suction pipe, a mounting frame, a magnetic sheet, a spray tower, and a negative pressure fan. Large particulate impurities are removed through filter holes and magnetic sheets, and the waste gas is treated by spraying with a spray tower and spray heads. The purified gas is then discharged by the negative pressure fan.

Benefits of technology

It achieves efficient removal of metal particles from the exhaust gas of cold heading machines, improves the exhaust gas treatment effect, and protects the health of workers and the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The waste gas collecting device of the cold header comprises a treatment box, a dust suction pipe is fixedly arranged on the upper end face of the treatment box, the lower end of the dust suction pipe extends into the treatment box, installation grooves are formed in the positions, located on the two sides, of the inner wall of the treatment box, and installation frames are arranged in the installation grooves in a sliding mode. The upper side face and the lower side face of the mounting frame are each provided with a plurality of filtering holes, the filtering holes are evenly distributed, U-shaped frames are fixedly arranged on the positions, located on the two sides, of the inner wall of the mounting frame, mounting plates are slidably arranged in the U-shaped frames, and air holes are formed in the upper end faces of the mounting plates; by arranging the mounting frame and the filter holes in the treatment box, the collected waste gas can be filtered to remove large-particle impurities in the waste gas, and meanwhile, the waste gas can be discharged from the bottom of the treatment box through the magnet sheets on the air holes to adsorb metal impurities in the waste gas, so that the treatment effect is better.
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Description

Technical Field

[0001] This utility model relates to the field of cold heading machine exhaust gas collection technology, and more specifically, it relates to an exhaust gas collection device for a cold heading machine. Background Technology

[0002] Cold heading is a metal forming process that rapidly forges metal at a lower temperature. It is commonly used to produce various screws, nuts, and other parts. During this process, metal particles or dust may be generated and float in the air. Therefore, exhaust gas collection devices are needed to reduce the impact of exhaust gas on the external processing environment and thus ensure the health and safety of workers.

[0003] However, traditional exhaust gas collection devices only have a filtration mechanism and cannot remove metal particles from the exhaust gas, resulting in poor exhaust gas treatment. If the exhaust gas is discharged directly, it will still harm the health of workers.

[0004] Furthermore, existing exhaust gas collection devices have a relatively simple structure. If exhaust gas is discharged simply by filtration, it cannot remove fine particulate matter in the exhaust gas. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a waste gas collection device for a cold heading machine, so as to solve the technical problem mentioned in the background art that the traditional waste gas collection device only has a filtration mechanism and cannot remove metal particles in the waste gas, resulting in poor waste gas treatment effect.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a waste gas collection device for a cold heading machine, comprising a processing box, a dust suction pipe fixedly provided on the upper surface of the processing box, the lower end of the dust suction pipe extending into the interior of the processing box, mounting grooves provided on both sides of the inner wall of the processing box, a mounting frame slidably provided inside the mounting groove, filter holes provided on both the upper and lower sides of the mounting frame, multiple filter holes evenly distributed, a U-shaped frame fixedly provided on both sides of the inner wall of the mounting frame, a mounting plate slidably provided inside the U-shaped frame, a ventilation hole provided on the upper surface of the mounting plate, multiple ventilation holes, each containing a magnetic piece, a connecting pipe provided on the outer wall and bottom of the processing box, and a spray tower provided at the other end of the connecting pipe.

[0009] The present invention is further configured such that an annular plate is fixedly provided on the inner wall of the spray tower at the upper end, a water spray box is fixedly provided on the upper end face of the annular plate, a spray head is provided on the lower end face of the water spray box, and multiple spray heads are provided and evenly distributed. An air leakage hole is opened on the upper end face of the annular plate, and multiple air leakage holes are provided and evenly distributed. An exhaust pipe is fixedly provided on the upper end face of the spray tower, and a negative pressure fan is provided inside the exhaust pipe to facilitate the generation of negative pressure inside the device so that the waste gas can enter the device.

[0010] The present invention is further configured such that a circulation pipe is provided on the outer wall of the spray tower and at the bottom, a circulation pump is provided at the other end of the circulation pipe, a water inlet pipe is provided at the other end of the circulation pump, and the other end of the water inlet pipe is connected to the interior of the spray tank, so as to facilitate further spray treatment of the exhaust gas.

[0011] The present invention is further configured such that a corrugated pipe is fixedly provided at the other end of the dust suction pipe, and an air suction hood is provided at the other end of the corrugated pipe. A connecting plate is fixedly provided on the outer wall of the processing box at the upper end, and the other end of the connecting plate is fixedly connected to the dust suction pipe, so as to facilitate the absorption of exhaust gas at the upper end of the cold heading machine.

[0012] The present invention is further configured such that guide rods are fixedly provided on the upper end surface and on both sides of the air intake hood, and the guide rods are slidably installed with the connecting plate. A threaded rod is movably provided on the upper end surface of the connecting plate, and the threaded rod is threadedly connected to the connecting plate. One end of the threaded rod is rotatably installed with the air intake hood, and the other end is provided with a handwheel to facilitate the adjustment of the installation height of the air intake hood.

[0013] The present invention is further configured such that a cleaning pipe is provided on the inner wall of the treatment box at the upper end, a cleaning head is provided at the bottom of the cleaning pipe, and a water inlet pipe is fixedly provided on the upper end face of the treatment box, one end of the water inlet pipe being connected to the cleaning pipe to facilitate rinsing the inside of the treatment box.

[0014] The present invention is further configured such that a dehumidifying filter is provided inside the exhaust pipe, and the dehumidifying filter is located at the bottom of the negative pressure fan to facilitate the adsorption of water vapor.

[0015] The present invention is further configured such that one end of the circulation pipe extends into the interior of the spray tower and is provided with a filter head, which facilitates the filtration of impurities in the spray water.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a waste gas collection device for a cold heading machine, which has the following beneficial effects:

[0018] 1. By setting up a suction pipe, mounting slot, mounting frame, and magnetic sheet, the collected exhaust gas can be filtered through the mounting frame and filter holes inside the treatment box to remove large particulate impurities. At the same time, the exhaust gas will also be discharged from the bottom of the treatment box through the magnetic sheet on the vent hole to adsorb metal impurities in the exhaust gas, making the treatment effect better and thus protecting the surrounding environment and workers.

[0019] 2. By setting up a spray tower, annular plate, water tank, and spray heads, users can add water to the spray tower, then turn on the circulation pump to let the water enter the water tank and spray it out from the spray heads to spray the exhaust gas entering the spray tower for better purification. After treatment, the gas will be discharged from the vent and enter the exhaust pipe for subsequent discharge.

[0020] 3. By setting up a bellows, suction hood, and threaded rod, the user can turn the handwheel to move the threaded rod up and down to adjust the installation height of the suction hood, thus facilitating the use of cold heading machines of different heights. Attached Figure Description

[0021] Figure 1 This is an overall schematic diagram of a cold heading machine's exhaust gas collection device in its unused state;

[0022] Figure 2 A cross-sectional view of an exhaust gas collection device for a cold heading machine;

[0023] Figure 3 Exploded view of the mounting frame and mounting plate.

[0024] Figure 4 This is a schematic diagram showing the locations of the water tank, water nozzle, and air vent on the annular plate.

[0025] Figure 5 This is a schematic diagram showing the installation of the suction pipe, connecting plate, corrugated pipe, suction hood, and threaded rod on the treatment box.

[0026] In the diagram: 1. Processing box; 2. Suction pipe; 3. Mounting slot; 4. Mounting frame; 5. Filter hole; 6. U-shaped frame; 7. Mounting plate; 8. Vent hole; 9. Magnetic sheet; 10. Connecting pipe; 11. Spray tower; 12. Annular plate; 13. Water tank; 14. Spray head; 15. Air leakage hole; 16. Exhaust pipe; 17. Negative pressure fan; 18. Circulation pipe; 19. Circulation pump; 20. Water inlet pipe; 21. Corrugated pipe; 22. Suction hood; 23. Connecting plate; 24. Guide rod; 25. Threaded rod; 26. Handwheel; 27. Cleaning pipe; 28. Cleaning head; 29. ​​Water inlet pipe; 30. Dehumidifying filter screen; 31. Filter head. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figure 1-5 A waste gas collection device for a cold heading machine includes a treatment box 1. A dust suction pipe 2 is fixedly installed on the upper surface of the treatment box 1, and the lower end of the dust suction pipe 2 extends into the interior of the treatment box 1. Mounting grooves 3 are provided on both sides of the inner wall of the treatment box 1. Mounting frames 4 are slidably installed inside the mounting grooves 3. Filter holes 5 are provided on both the upper and lower sides of the mounting frames 4. Multiple filter holes 5 are provided and evenly distributed. U-shaped frames 6 are fixedly installed on both sides of the inner wall of the mounting frames 4. Mounting plates 7 are slidably installed inside the U-shaped frames 6. Ventilation holes 8 are provided on the upper surface of the mounting plates 7. Multiple ventilation holes 8 are provided, and each ventilation hole 8 has a magnet 9 inside. A connecting pipe 10 is provided on the outer wall and at the bottom of the treatment box 1. A spray tower 11 is provided at the other end of the connecting pipe 10.

[0031] In this embodiment, an annular plate 12 is fixedly provided on the inner wall of the spray tower 11 at the upper end. A water tank 13 is fixedly provided on the upper end face of the annular plate 12. A spray head 14 is provided on the lower end face of the water tank 13. Multiple spray heads 14 are provided and are evenly distributed. A vent hole 15 is provided on the upper end face of the annular plate 12. Multiple vent holes 15 are provided and are evenly distributed. An exhaust pipe 16 is fixedly provided on the upper end face of the spray tower 11. A negative pressure fan 17 is provided inside the exhaust pipe 16. A circulation pipe 18 is provided on the outer wall of the spray tower 11 at the bottom. A circulation pump 19 is provided at the other end of the circulation pipe 18. A water inlet pipe 20 is provided at the other end of the circulation pump 19. The other end of the water inlet pipe 20 is connected to the inside of the water tank 13. A dehumidifying filter 30 is provided inside the exhaust pipe 16. The dehumidifying filter 30 is located at the bottom of the negative pressure fan 17. One end of the circulation pipe 18 extends into the inside of the spray tower 11 and is provided with a filter head 31.

[0032] More specifically, by setting the mounting frame 4 and filter holes 5 inside the treatment box 1, the collected exhaust gas can be filtered to remove large particulate impurities. At the same time, the exhaust gas will also be discharged from the bottom of the treatment box 1 through the magnetic sheet 9 on the vent 8 to adsorb metal impurities in the exhaust gas, making the treatment effect better and thus protecting the surrounding environment and personnel. Before purification, the user can add water to the spray tower 11, and then turn on the circulation pump 19 to let the water enter the water tank 13 and spray it out from the spray head 14 to spray the exhaust gas entering the spray tower 11 for better purification effect. After treatment, the gas will be discharged from the vent 15 and enter the exhaust pipe 16 for subsequent discharge.

[0033] Please see Figure 1 and Figure 5 As an implementation method for adjusting the installation height of the suction hood 22: a corrugated pipe 21 is fixedly provided at the other end of the suction pipe 2, and a suction hood 22 is provided at the other end of the corrugated pipe 21. A connecting plate 23 is fixedly provided on the upper part of the outer wall of the processing box 1. The other end of the connecting plate 23 is fixedly connected to the suction pipe 2. Guide rods 24 are fixedly provided on both sides of the upper end surface of the suction hood 22. The guide rods 24 are slidably installed with the connecting plate 23. A threaded rod 25 is movably provided on the upper end surface of the connecting plate 23. The threaded rod 25 is threadedly connected to the connecting plate 23. One end of the threaded rod 25 is rotatably installed with the suction hood 22, and the other end is provided with a handwheel 26.

[0034] Specifically, the user can turn the handwheel 26 to move the threaded rod 25 up and down to adjust the installation height of the suction hood 22, thereby facilitating the use of cold heading machines of different heights.

[0035] Please refer to Figure 1 and Figure 2 As a further embodiment for cleaning the interior of the treatment box 1: a cleaning pipe 27 is provided on the inner wall of the treatment box 1 at the upper end, a cleaning head 28 is provided at the bottom of the cleaning pipe 27, and a water inlet pipe 29 is fixedly provided on the upper end face of the treatment box 1, with one end of the water inlet pipe 29 connected to the cleaning pipe 27.

[0036] Specifically, the user can introduce pressurized water from the outside into the cleaning pipe 27 through the water inlet pipe 29 and spray it out from the cleaning head 28 to flush the mounting frame 4 inside the treatment box 1 and prevent clogging.

[0037] In summary, when using the overall equipment: first, place the device on one side of the cold heading machine, with the suction hood 22 positioned above the cold heading machine. Then, turn on the negative pressure fan 17 to allow the exhaust gas to enter the device. By installing the mounting frame 4 and filter holes 5 inside the treatment chamber 1, the collected exhaust gas can be filtered to remove large particulate impurities. Simultaneously, the exhaust gas will also be discharged from the bottom of the treatment chamber 1 through the magnetic plates 9 on the vent holes 8 and enter the spray tower 11 to adsorb metallic impurities in the exhaust gas, thus improving the treatment effect. Furthermore, before purification, the user... Water can be added to the spray tower 11, and then the circulating pump 19 can be turned on to allow the water to enter the spray tank 13 and spray it out from the spray head 14 to spray the exhaust gas entering the spray tower 11 for better purification. After treatment, the gas will be discharged from the vent 15 and enter the exhaust pipe 16 for easy discharge. In addition, the user can also turn the handwheel 26 to move the threaded rod 25 up and down to adjust the installation height of the suction hood 22, which facilitates the use of cold heading machines of different heights and increases flexibility.

[0038] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A waste gas collection device for a cold heading machine, comprising a treatment box (1), characterized in that: A dust suction pipe (2) is fixedly provided on the upper surface of the treatment box (1). The lower end of the dust suction pipe (2) extends into the interior of the treatment box (1). An installation groove (3) is provided on both sides of the inner wall of the treatment box (1). An installation frame (4) is slidably provided inside the installation groove (3). Filter holes (5) are provided on both the upper and lower sides of the installation frame (4). Multiple filter holes (5) are provided and evenly distributed. A U-shaped frame (6) is fixedly provided on both sides of the inner wall of the installation frame (4). An installation plate (7) is slidably provided inside the U-shaped frame (6). A vent hole (8) is provided on the upper surface of the installation plate (7). Multiple vent holes (8) are provided, and each vent hole (8) is provided with a magnet (9) inside. A connecting pipe (10) is provided on the outer wall of the treatment box (1) at the bottom. A spray tower (11) is provided at the other end of the connecting pipe (10).

2. The exhaust gas collection device for a cold heading machine according to claim 1, characterized in that: An annular plate (12) is fixedly provided on the inner wall of the spray tower (11) at the upper end. A water tank (13) is fixedly provided on the upper end face of the annular plate (12). A spray head (14) is provided on the lower end face of the water tank (13). Multiple spray heads (14) are provided and are evenly distributed. A vent hole (15) is opened on the upper end face of the annular plate (12). Multiple vent holes (15) are provided and are evenly distributed. An exhaust pipe (16) is fixedly provided on the upper end face of the spray tower (11). A negative pressure fan (17) is provided inside the exhaust pipe (16).

3. The exhaust gas collection device for a cold heading machine according to claim 2, characterized in that: A circulation pipe (18) is provided on the outer wall and at the bottom of the spray tower (11). A circulation pump (19) is provided at the other end of the circulation pipe (18). A water inlet pipe (20) is provided at the other end of the circulation pump (19). The other end of the water inlet pipe (20) is connected to the interior of the spray tank (13).

4. The exhaust gas collection device for a cold heading machine according to claim 1, characterized in that: The other end of the suction pipe (2) is fixedly provided with a corrugated pipe (21), and the other end of the corrugated pipe (21) is provided with a suction hood (22). A connecting plate (23) is fixedly provided on the outer wall of the processing box (1) at the upper end, and the other end of the connecting plate (23) is fixedly connected to the suction pipe (2).

5. The exhaust gas collection device for a cold heading machine according to claim 4, characterized in that: The upper end face of the air intake hood (22) and both sides are fixedly provided with guide rods (24). The guide rods (24) are slidably installed with the connecting plate (23). The upper end face of the connecting plate (23) is provided with a threaded rod (25). The threaded rod (25) is threadedly connected to the connecting plate (23). One end of the threaded rod (25) is rotatably installed with the air intake hood (22), and the other end is provided with a handwheel (26).

6. The exhaust gas collection device for a cold heading machine according to claim 1, characterized in that: A cleaning pipe (27) is provided on the inner wall of the treatment box (1) and at the upper end. A cleaning head (28) is provided at the bottom of the cleaning pipe (27). A water inlet pipe (29) is fixedly provided on the upper surface of the treatment box (1). One end of the water inlet pipe (29) is connected to the cleaning pipe (27).

7. The exhaust gas collection device for a cold heading machine according to claim 2, characterized in that: The exhaust pipe (16) is equipped with a dehumidifying filter (30) inside, and the dehumidifying filter (30) is located at the bottom of the negative pressure fan (17).

8. The exhaust gas collection device for a cold heading machine according to claim 3, characterized in that: One end of the circulation pipe (18) extends into the interior of the spray tower (11) and is equipped with a filter head (31).