Welding head of bent wire welding equipment

By designing a welding head that includes a head frame, pneumatic grippers, and welding clamp mechanism, the problem of automatic material feeding welding in existing technologies has been solved, realizing automated welding, improving production efficiency, and reducing the labor intensity of workers.

CN224169049UActive Publication Date: 2026-04-28FOSHAN JINGYU MASCH EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN JINGYU MASCH EQUIP CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The welding head of existing bending welding equipment cannot perform automatic feeding welding, resulting in low production efficiency and high labor intensity for workers.

Method used

A welding head is designed, comprising a head frame, pneumatic grippers, a welding clamp mechanism, and welding positioning pins. The pneumatic grippers are used to clamp the bent linear metal, the welding clamp mechanism enables automated clamping and welding, and the welding positioning pins are used for precise positioning to achieve automated welding.

Benefits of technology

Automated welding has been achieved, which has improved production and processing efficiency and reduced the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding machine head of a bent wire welding device, which comprises a machine head frame, two pneumatic clamping jaws, a welding clamp mechanism and a welding positioning pin, the two pneumatic clamping jaws are vertically arranged on the front side of a mounting plate in a lifting and moving mode and used for clamping linear metal after bending and forming to move in a lifting and moving mode, the welding clamp mechanism is arranged on the machine head frame, and the welding positioning pin is arranged on the welding clamp mechanism. And the welding positioning pin is vertically arranged on the front side of the mounting plate in a lifting and moving manner, and is positioned above the front ends of the fixed clamp and the movable clamp. Compared with the prior art, the welding clamp mechanism is arranged on the machine head frame, the two pneumatic clamping jaws are vertically arranged on the front side of the mounting plate in a lifting and moving mode and located on the two sides of the welding clamp mechanism, and the two pneumatic clamping jaws are used for clamping linear metal subjected to bending forming, moving in a lifting mode and conveying the linear metal to the position between the fixed clamp and the movable clamp to conduct welding machining on the end of the linear metal. Manual intervention is not needed, automatic welding is achieved, the production and machining efficiency can be effectively improved, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] This utility model relates to the field of welding machinery technology, specifically to a welding head for a bending welding device. Background Technology

[0002] Wire bending and welding equipment is typically used to bend linear metal into 2D or 3D shapes, and then weld the ends of the cut linear metal to achieve the effect of bending and closing.

[0003] In the existing technology, most of the welding heads of bending welding equipment are welding gun structures. Workers need to hold the bent linear metal and align it with the welding gun to weld the end. Automatic feeding and welding are not possible, resulting in low production efficiency and high labor intensity for workers. Utility Model Content

[0004] The purpose of this utility model is to provide a welding head for a bending welding equipment, which aims to solve the problem that the welding head in the prior art cannot perform automatic feeding welding, resulting in low production efficiency and high labor intensity for workers.

[0005] To achieve the above objectives, this utility model provides a welding head for a bending welding device, comprising: a head frame, the head frame including a mounting plate, with support plates on both sides of the mounting plate; two pneumatic grippers, vertically and vertically movable on the front side of the mounting plate, for clamping and moving the bent linear metal; a welding clamp mechanism, mounted on the head frame, the welding clamp mechanism including a fixed clamp and a movable clamp, the front ends of the fixed clamp and the movable clamp penetrating through the front side of the mounting plate and located between the two pneumatic grippers, the front ends of the fixed clamp and the movable clamp being provided with welding electrodes, a laterally movable guide rail slider being provided between the movable clamp and the rear of the mounting plate, a drive cylinder connected to the movable clamp being provided on the support plate for driving the movable clamp to move closer to the fixed clamp; and a welding positioning pin, vertically and vertically movable on the front side of the mounting plate and located between the fixed clamp and the movable clamp.

[0006] Furthermore, both the movable clamp and the fixed clamp include an upper clamp and a lower clamp, and the rear ends of the upper clamp and the lower clamp are connected to a rocker arm cylinder mechanism for driving the front ends of the upper clamp and the lower clamp to make closed contact.

[0007] Further, the upper clamp includes an upper sleeve, a square copper body, and an L-shaped bracket. The upper sleeve is fixedly connected to the rear side of the mounting plate. The square copper body is disposed inside the upper sleeve, and its front end penetrates the front end of the upper sleeve. The L-shaped bracket is disposed at the rear end of the upper sleeve. The lower clamp includes a rocker arm base and a rocker arm rod. The front end of the rocker arm rod penetrates the front end of the rocker arm base. The rocker arm rod has an elongated hole, and a guide post connected to the rocker arm base passes through the elongated hole. The square copper body... The welding electrode is provided at the front end of both the copper body and the rocker arm. The rocker arm cylinder mechanism includes a first cylinder and a second cylinder. The first cylinder is vertically arranged between the L-shaped bracket and the rocker arm. The tail end of the first cylinder is hinged to the L-shaped bracket. The piston rod end of the first cylinder is hinged to the rear end of the rocker arm. The second cylinder is arranged parallel to one side of the rocker arm. The tail end of the second cylinder is fixedly connected to the rocker arm. The piston rod end of the second cylinder is hinged to the rocker arm seat.

[0008] Furthermore, the movable clamp is provided with a connecting slide plate that is connected to the guide rail slider.

[0009] Furthermore, the two pneumatic grippers are connected to an adjustment bracket, which is connected to the front side of the mounting plate via a pneumatic slider and a guide rail.

[0010] Furthermore, the welding positioning pin moves up and down on the front side of the mounting plate via a cylinder and a guide rail slider.

[0011] Furthermore, a protective cover is provided on the machine head frame.

[0012] Furthermore, it also includes a transformer housing, wherein the head frame is connected to the transformer housing via a connecting bracket, and the transformer housing contains a transformer and a gas storage tank connected to the fixed clamp and the movable clamp.

[0013] The welding head of the bending welding equipment provided by this utility model, compared with the prior art, has a welding clamp mechanism set on the head frame. Two pneumatic grippers are vertically and movable on the front side of the mounting plate and on both sides of the welding clamp mechanism. They are used to clamp the bent linear metal and move it up and down, sending it between the fixed clamp and the movable clamp for welding processing of the end of the linear metal. No manual intervention is required, and the welding is automated, which can effectively improve the production and processing efficiency and reduce the labor intensity of workers. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the welding head of a bending welding device according to the present invention;

[0015] Figure 2This is a schematic diagram of the structure of a hidden support plate for the welding head of a bending welding equipment according to the present invention;

[0016] Figure 3 This is a structural schematic diagram of the hidden support plate of the welding head of the bending welding equipment of this utility model from another perspective;

[0017] Figure 4 This is a schematic diagram of the connection structure of the welding clamp mechanism in the welding head of a bending welding equipment according to this utility model.

[0018] Figure 5 This is an exploded view of the rocker arm seat, guide column, and rocker arm rod in the welding head of a bending welding equipment according to this utility model.

[0019] Figure 6 This is a schematic diagram of the connection structure between the welding head and the transformer chassis of a bending welding device according to this utility model.

[0020] Explanation of reference numerals in the attached figures

[0021] 10-Headframe; 11-Mounting plate; 12-Support plate; 13-Drive cylinder; 14-Welding positioning pin; 15-Protective cover;

[0022] 20 - Pneumatic gripper; 21 - Adjustable bracket;

[0023] 30-Welding clamp mechanism; 31-Moving clamp; 311-Connecting slide plate; 32-Fixed clamp; 33-Welding electrode; 34-Upper clamp; 341-Upper sleeve; 342-Square copper body; 343-L-shaped bracket; 35-Lower clamp; 351-Rocker arm seat; 352-Rocker arm rod; 353-Elongated hole; 354-Guide post; 36-First cylinder; 37-Second cylinder;

[0024] 40 - Transformer chassis; 41 - Transformer; 42 - Gas storage tank. Detailed Implementation

[0025] The present invention will be described in detail below with reference to specific embodiments.

[0026] In this utility model, when directional terms appear, they are used to facilitate the description of this utility model and simplify the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of this utility model.

[0027] In this utility model, unless otherwise explicitly specified and limited, when terms such as "set in," "connected," or "linked" appear, these terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] like Figures 1 to 3 As shown, a welding head for a bending welding device includes a head frame 10, two pneumatic grippers 20, a welding clamp mechanism 30, and a welding positioning pin 14.

[0029] The head frame 10 includes a mounting plate 11, with support plates 12 on both sides of the mounting plate 11. Two pneumatic grippers 20 are vertically and vertically movable on the front side of the mounting plate 11 for clamping and moving the bent linear metal.

[0030] The welding clamp mechanism 30 is mounted on the headstock 10. The welding clamp mechanism 30 includes a fixed clamp 32 and a movable clamp 31. The front ends of the fixed clamp 32 and the movable clamp 31 are disposed through the front side of the mounting plate 11 and located between two pneumatic grippers 20. The front ends of the fixed clamp 32 and the movable clamp 31 are provided with a 33. A guide rail slider for lateral movement is provided between the movable clamp 31 and the rear of the mounting plate 11. A drive cylinder 13 connected to the movable clamp 31 is provided on the support plate 12 for driving the movable clamp 31 to move closer to the fixed clamp 32.

[0031] The welding positioning pin 14 is vertically and movable on the front side of the mounting plate 11 and is located between the fixed clamp 32 and the movable clamp 31 to ensure the accuracy and quality of the workpiece being processed, thereby improving the accuracy and efficiency of welding.

[0032] In practice, the bent and cut linear metal is gripped by two pneumatic grippers 20 and raised to the front end of the fixed clamp 32 and the movable clamp 31. The fixed clamp 32 and the movable clamp 31 clamp and contact the end of the linear metal, and cooperate with the welding positioning pin 14 to perform precise welding processing on the end of the linear metal.

[0033] like Figures 2 to 5 As shown, in this embodiment, both the movable clamp 31 and the fixed clamp 32 include an upper clamp and a lower clamp 35. The rear ends of the upper clamp and the lower clamp 35 are connected to a rocker arm cylinder mechanism, which is used to drive the upper clamp and the front end of the lower clamp 35 to make closed contact.

[0034] Specifically, the upper clamp includes an upper clamping sleeve 341, a square copper body 342, and an L-shaped bracket 343. The upper clamping sleeve 341 is fixedly connected to the rear side of the mounting plate 11. The square copper body 342 is disposed inside the upper clamping sleeve 341, and the front end of the square copper body 342 passes through the front end of the upper clamping sleeve 341 and is provided with a 33. The L-shaped bracket 343 is disposed at the rear end of the upper clamping sleeve 341.

[0035] The lower clamp 35 includes a rocker arm base 351 and a rocker arm rod 352. The front end of the rocker arm rod 352 passes through the front end of the rocker arm base 351 and is provided with a 33. The rocker arm rod 352 is provided with an elongated hole 353, and a guide post 354 connected to the rocker arm base 351 passes through the elongated hole 353.

[0036] The rocker arm cylinder mechanism includes a first cylinder 36 and a second cylinder 37. The first cylinder 36 is vertically arranged between the L-shaped bracket 343 and the rocker arm 352. The tail end of the first cylinder 36 is hinged to the L-shaped bracket 343, and the piston rod end of the first cylinder 36 is hinged to the rear end of the rocker arm 352. The second cylinder 37 is arranged parallel to one side of the rocker arm 352. The tail end of the second cylinder 37 is fixedly connected to the rocker arm 352, and the piston rod end of the second cylinder 37 is hinged to the rocker arm seat 351.

[0037] In practice, the bent and cut linear metal is gripped by two pneumatic grippers 20, rising to below the upper grippers of the fixed gripper 32 and the movable gripper 31, and contacting 33. Then, the first cylinder 36 and the second cylinder 37 operate simultaneously, causing the lower grippers 35 of the fixed gripper 32 and the movable gripper 31 to move forward and extend and lift upward through the elongated hole 353 on the rocker arm 352 and the guide post 354 passing through the elongated hole 353, so that 33 contacts the lower end of the linear metal. At this time, the welding positioning pin 14 moves upward and retracts, no longer contacting 33, thereby closing the positive and negative poles of 33, thus performing welding processing on the end of the linear metal.

[0038] In this embodiment, the movable clamp 31 is provided with a connecting slide plate 311 that is connected to the guide rail slider. The connecting slide plate 311 is connected to the guide rail slider and to the piston rod end of the drive cylinder 13, thereby causing the drive cylinder 13 to drive the movable clamp 31 to move laterally.

[0039] like Figure 1 As shown, in this embodiment, two pneumatic grippers 20 are connected to an adjusting bracket 21. The adjusting bracket 21 is connected to the front side of the mounting plate 11 via a pneumatic slider and a guide rail. The spacing and tilt angle of the two pneumatic grippers 20 can be adjusted by adjusting the adjusting bracket 21, thus making it suitable for clamping linear metals bent into different shapes.

[0040] In this embodiment, the welding positioning pin 14 moves up and down on the front side of the mounting plate 11 via a cylinder and a guide rail slider.

[0041] like Figure 1 and Figure 6 As shown, in this embodiment, a protective cover 15 is provided on the head frame 10 to protect the transmission structure inside the head frame 10.

[0042] In this embodiment, a transformer 41 chassis 40 is also included. The head frame 10 is connected to the transformer chassis via a connecting bracket. The transformer 41 chassis 40 contains a transformer 41 and a gas storage tank 42 connected to the fixed clamp 32 and the movable clamp 31.

[0043] The welding head of the bending welding equipment provided by this utility model, compared with the prior art, has a welding clamp mechanism 30 set on the head frame 10, and two pneumatic grippers 20 vertically and movable on the front side of the mounting plate 11, and on both sides of the welding clamp mechanism 30, used to clamp the bent linear metal and move it up and down, and send it between the fixed clamp 32 and the movable clamp 31 to weld the end of the linear metal. No manual intervention is required, the welding is automated, which can effectively improve the production and processing efficiency and reduce the labor intensity of workers.

[0044] Where there is no conflict, the above embodiments and features can be combined with each other.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A welding head for a wire bending welding device, characterized in that, include: The head frame includes a mounting plate, and the mounting plate has support plates on both sides; Two pneumatic grippers are vertically and movable on the front side of the mounting plate, used to grip and move the bent linear metal. A welding clamp mechanism is mounted on the headstock. The welding clamp mechanism includes a fixed clamp and a movable clamp. The front ends of the fixed clamp and the movable clamp pass through the front side of the mounting plate and are located between the two pneumatic grippers. The front ends of the fixed clamp and the movable clamp are provided with welding electrodes. A guide rail slider for lateral movement is provided between the movable clamp and the rear of the mounting plate. The support plate is provided with a drive cylinder connected to the movable clamp for driving the movable clamp to move closer to the fixed clamp. A welding positioning pin is vertically and movable, positioned on the front side of the mounting plate and located between the fixed clamp and the movable clamp.

2. The welding head of a wire bending welding device according to claim 1, characterized in that, Both the movable clamp and the fixed clamp include an upper clamp and a lower clamp. The rear ends of the upper clamp and the lower clamp are connected to a rocker arm cylinder mechanism, which is used to drive the front ends of the upper clamp and the lower clamp to make closed contact.

3. The welding head of a wire bending welding device according to claim 2, characterized in that, The upper clamp includes an upper clamping sleeve, a square copper body, and an L-shaped bracket. The upper clamping sleeve is fixedly connected to the rear side of the mounting plate. The square copper body is disposed inside the upper clamping sleeve, and the front end of the square copper body passes through the front end of the upper clamping sleeve. The L-shaped bracket is disposed at the rear end of the upper clamping sleeve. The lower clamp includes a rocker arm base and a rocker arm rod. The front end of the rocker arm rod passes through the front end of the rocker arm base. The rocker arm rod has an elongated hole, and a guide post connected to the rocker arm base passes through the elongated hole. The welding electrode is provided at the front end of both the square copper body and the rocker arm. The rocker arm cylinder mechanism includes a first cylinder and a second cylinder. The first cylinder is vertically disposed between the L-shaped bracket and the rocker arm rod. The tail end of the first cylinder is hinged to the L-shaped bracket, and the piston rod end of the first cylinder is hinged to the rear end of the rocker arm rod. The second cylinder is disposed parallel to one side of the rocker arm rod, and the tail end of the second cylinder is fixedly connected to the rocker arm rod. The piston rod end of the second cylinder is hinged to the rocker arm seat.

4. The welding head of a wire bending welding device according to claim 2, characterized in that, The movable clamp is equipped with a connecting slide plate that is connected to the guide rail slider.

5. The welding head of a wire bending welding device according to claim 1, characterized in that, The two pneumatic grippers are connected to an adjustment bracket, which is connected to the front side of the mounting plate via a pneumatic slider and a guide rail.

6. The welding head of a wire bending welding device according to claim 1, characterized in that, The welding positioning pin moves up and down on the front side of the mounting plate via a cylinder and a guide rail slider.

7. The welding head of a wire bending welding device according to claim 1, characterized in that, The head frame is equipped with a protective cover.

8. The welding head of a wire bending welding device according to claim 1, characterized in that, It also includes a transformer housing, wherein the head frame is connected to the transformer housing via a connecting bracket, and the transformer housing contains a transformer and a gas storage tank connected to the fixed clamp and the movable clamp.