Linkage locking protection mechanism of wet quenching system
By introducing a protective shell and a motor-driven threaded rod nozzle mechanism into the wet quenching system, the problems of steam leakage, uneven coal spraying, and difficulty in cleaning the filter device have been solved, achieving efficient system operation and long equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANSHAN TAIXI IND CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-28
AI Technical Summary
The existing wet quenching system lacks an interlocking protection mechanism, which leads to steam leakage, uneven coal spraying, and difficulty in cleaning the filter device, affecting the environment and equipment life.
A linkage locking protection mechanism was designed, comprising a protective shell, a uniform spraying mechanism, a folded corrugated pipe, and a filter screen frame. The mechanism uses a motor to drive a threaded rod and a nozzle to achieve steam locking, uniform coal spraying, and convenient disassembly and cleaning of the filtration device.
It achieves the interlocking protection of steam inside the wet quenching system, the uniform spraying of coal, and the convenient cleaning of the filtration device, thereby improving the system's operating efficiency and equipment life.
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Figure CN224172696U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wet coke quenching systems, specifically to the linkage locking protection mechanism of wet coke quenching systems. Background Technology
[0002] In traditional wet quenching, high-temperature coke is ejected from the coke oven and transported by a quenching car to the quenching device for cooling with water spray. During the cooling process, a significant amount of latent heat in the red-hot coke is wasted, causing environmental pollution. Furthermore, the unstable moisture content of the coke affects product quality. Existing wet quenching systems lack interlocking protection mechanisms, often requiring manual operation, which results in the release of large amounts of steam and environmental impact. Therefore, an interlocking protection mechanism for the wet quenching system is designed to address these issues.
[0003] Authorized by announcement number CN113278430B, this invention discloses an environmentally friendly wet quenching system. The system includes: a quenching car traveling along a track, entering and exiting below a quenching tower; a fixed cover and a top water spray device installed inside the quenching tower; dust removal and whitening equipment connected to the quenching tower via pipelines; a movable cover installed at the lower part of the fixed cover, which can be lowered to cover the top of the quenching car; the environmentally friendly wet quenching system also includes a side water spray device; the side water spray device has N nozzles, each aimed at a water inlet on the rear side wall of the quenching car; each nozzle is equipped with a flow regulating valve. This invention solves the problems of excessive quenching flue gas emission, severe "white smoke" in the exhaust gas, high water consumption, long quenching time, incomplete quenching causing damage to the drying platform and conveyor belt, and the high corrosiveness of the quenching water to the car body structure, resulting in a short service life of the entire vehicle.
[0004] Based on existing solutions and actual production and processing, current wet quenching systems still have some problems: it is not convenient to link and lock the steam inside the wet quenching system for protection; it is not convenient to spray the coal in the wet quenching system evenly; and it is not convenient to disassemble and clean the filter device. Therefore, this utility model provides a linkage and locking protection mechanism for wet quenching systems to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this utility model is to provide a linkage locking protection mechanism for a wet quenching system, so as to solve the problems mentioned in the background art, such as the inconvenience of linkage locking protection for the steam inside the wet quenching system, the inconvenience of uniform spraying of coal in the wet quenching system, and the inconvenience of disassembling and cleaning the filter device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a linkage locking protection mechanism for a wet quenching system, comprising: a workbench for installation, and a protective shell fixedly installed on the upper end of the workbench;
[0007] It also includes: a uniform spraying mechanism is provided on the protective shell, wherein the uniform spraying mechanism includes a mounting cover, a nozzle and a first threaded rod, the upper end of the mounting cover is provided with a nozzle, and the upper middle part of the nozzle is connected to the first threaded rod;
[0008] A folded corrugated pipe is provided with a circulation mechanism at its lower end. The circulation mechanism includes a water tank, a first pipe, a filter pump, a second pipe, and a collection tank. The lower end of the water tank is provided with the first pipe, and the lower end of the first pipe is provided with the filter pump. The lower end of the filter pump is connected to the second pipe, and the left end of the second pipe is provided with a collection tank.
[0009] Preferably, the upper end of the protective shell is provided with a mounting cover, and the front and rear ends of the mounting cover are connected with telescopic rods. The left and right sides of the mounting cover are provided with sliding grooves, and the inside of the sliding grooves of the mounting cover is connected with a nozzle.
[0010] Preferably, the upper middle part of the nozzle is connected to the first threaded rod by a thread, and the rear end of the first threaded rod is provided with a first motor. The right end of the nozzle is connected to a folded corrugated pipe, and the lower end of the folded corrugated pipe is connected to a water tank.
[0011] Preferably, a filter screen frame is provided inside the lower end of the mounting cover, and springs and locking blocks are provided inside the left and right sides of the filter screen frame, with the locking blocks located on the left and right sides of the springs.
[0012] Preferably, the card block forms a sliding structure inside the left and right ends of the filter frame, and the cross-section of the card block is set in an L-shape. The upper end of the card block is connected to the card groove by a snap-fit method, and the card groove is set at the lower end of the inner wall of the mounting cover.
[0013] Preferably, the protective shell is provided with a coke transport box inside, and the front and rear ends of the coke transport box are connected to a guide rod and a second threaded rod, and the second threaded rod is located on the rear side of the guide rod, and a second motor is installed at the right end of the second threaded rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the linkage locking protection mechanism of the wet quenching system facilitates the linkage locking protection of the steam inside the wet quenching system, facilitates the uniform spraying of coal in the wet quenching system, and facilitates the disassembly and cleaning of the filter device.
[0015] 1. Equipped with an installation cover, coke transport box, and controller, when the wet quenching system needs to be interlocked for protection, after the burning coal is collected inside the coke transport box, it needs to enter the spraying equipment for quenching. The second motor is started, and through the transmission mechanism on the second threaded rod, multiple second threaded rods are driven to move. The second threaded rods drive the coke transport box to enter the protective shell along the path of the guide rod. When the upper right side of the coke transport box contacts the controller, the telescopic rod is activated to retract, causing the installation cover to fall down and cover the upper end of the protective shell, thus realizing the interlocking protection mechanism. This prevents steam from leaking out when the spraying device sprays the internal coal, and facilitates the interlocking protection of the steam inside the wet quenching system.
[0016] 2. Equipped with a nozzle, a first threaded rod, and a nozzle, when it is necessary to spray and extinguish the burning coal inside the wet quenching system, the nozzle is activated to draw water from the water tank connected to the lower end upward through the folded corrugated pipe, while the nozzle sprays downward. At this time, the first motor is activated to drive the nozzle to move back and forth through the first threaded rod, so that the nozzle sprays the coal in the coke box inside the protective shell evenly, so that the coal is completely extinguished, which facilitates the even spraying of coal in the wet quenching system.
[0017] 3. It is equipped with a filter screen frame, a locking block, and fixing bolts. When it is necessary to disassemble and clean the filter device inside the locking protection mechanism, remove the nuts connected to the lower end of the fixing bolts in the slots at both ends of the filter screen frame, and then slide the locking block to the left and right sides to squeeze the spring, so that the locking block disengages from the locking inside the slot. Then the filter screen frame can be removed from the lower end of the mounting cover, which facilitates the disassembly and cleaning of the filter device. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a side view sectional structural diagram of the present invention;
[0020] Figure 3 This is a top view sectional structural diagram of the present invention;
[0021] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0022] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B.
[0023] In the diagram: 1. Workbench; 2. Protective shell; 3. Mounting cover; 4. Telescopic rod; 5. Nozzle; 6. First threaded rod; 7. First motor; 8. Folded corrugated pipe; 9. Water tank; 10. First pipeline; 11. Filter pump; 12. Second pipeline; 13. Collection tank; 14. Filter screen frame; 15. Spring; 16. Locking block; 17. Locking slot; 18. Fixing bolt; 19. Nut; 20. Coke transport box; 21. Controller; 22. Guide rod; 23. Second threaded rod; 24. Second motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 The present invention provides a technical solution: a linkage locking protection mechanism for a wet quenching system, comprising a worktable 1, a protective shell 2, a mounting cover 3, a telescopic rod 4, a nozzle 5, a first threaded rod 6, a first motor 7, a folded corrugated pipe 8, a water tank 9, a first pipe 10, a filter pump 11, a second pipe 12, a liquid collection tank 13, a filter screen frame 14, a spring 15, a locking block 16, a locking groove 17, a fixing bolt 18, a nut 19, a coke transport box 20, a controller 21, a guide rod 22, a second threaded rod 23, and a second motor 24.
[0026] When implementing interlocking protection within the wet quenching system, for example, with... Figure 1 Appendix Figure 2 and attached Figure 3As shown, the upper end of the protective shell 2 is provided with a mounting cover 3. The front and rear ends of the mounting cover 3 are connected to telescopic rods 4. The left and right sides of the mounting cover 3 are provided with sliding grooves. The inside of the sliding grooves of the mounting cover 3 is connected to a nozzle 5. The inside of the protective shell 2 is provided with a coke transport box 20. The front and rear ends of the coke transport box 20 are connected to a guide rod 22 and a second threaded rod 23. The second threaded rod 23 is located behind the guide rod 22. The right end of the second threaded rod 23 is equipped with a second motor 24. After the coke is collected inside the coke transport box 20, it is necessary to transport the coke from the coke transport box 20 to the inside of the protective shell 2. At this time, the second motor 24 is started to drive the second threaded rod 23 to rotate. The outer side of the second threaded rod 23 is connected to the coke transport box 20 by a screw thread. The threads are connected in a spiral pattern. At the same time, the second threaded rod 23 is driven by a toothed belt and pulley, so that multiple second threaded rods 23 move synchronously. The second threaded rod 23 drives the coke box 20 to move to the right through the threads. Finally, the second threaded rod 23 drives the coke box 20 to enter the interior of the protective shell 2 along the path of the guide rod 22. At this time, the upper end of the coke box 20 is in contact with the controller 21 set on the upper left side of the protective shell 2, so that the controller 21 controls the telescopic rod 4 to retract. The telescopic rod 4 then drives the mounting cover 3 to move downward. The mounting cover 3 finally fits against the upper end of the workbench 1, so that the spray device inside the protective shell 2 can protect the coke spray from leakage and prevent it from affecting the external steam leakage.
[0027] When spraying coke inside a wet quenching system, for example, when applying... Figure 1 Appendix Figure 2 Appendix Figure 4 and attached Figure 5As shown, the upper middle part of the nozzle 5 is connected to the first threaded rod 6 by a thread. The rear end of the first threaded rod 6 is equipped with a first motor 7. The right end of the nozzle 5 is connected to a folded corrugated pipe 8, and the lower end of the folded corrugated pipe 8 is connected to a water tank 9. The lower end of the mounting cover 3 is equipped with a filter screen frame 14. The left and right sides of the filter screen frame 14 are equipped with springs 15 and locking blocks 16. The locking blocks 16 are located on the left and right sides of the springs 15 and form a sliding structure inside the left and right ends of the filter screen frame 14. The cross-section of the locking blocks 16 is L-shaped. The upper end of the locking blocks 16 is connected to the locking groove 17 by a locking method. The locking groove 17 is located at the lower end of the inner wall of the mounting cover 3. First, the nozzle 5 is started to absorb and spray water from the water tank 9 through the folded corrugated pipe 8. Then, the first motor 7 is started to drive the first threaded rod 6 to rotate. The outer thread of the first threaded rod 6 drives the nozzle 5 to move back and forth, so that the nozzle 5 moves against the protective shell. 2. The coke stored inside is sprayed evenly, but some water falls downwards during spraying. This water is guided downwards through the grid at the top of the collection tank 13 and collected inside the collection tank 13. At this time, the filter pump 11 is started to absorb and filter the water through the second pipe 12, and then transport it to the water tank 9 through the first pipe 10 for recycling. However, when the nozzle 5 sprays the coke, the steam and dust emitted by the coke will float upwards. At this time, the filter screen frame 14 will filter them to prevent dust from affecting the use of the nozzle 5. Since clogging will occur after long-term filtration, it is necessary to disassemble and clean it. Remove the nut 19 connected to the lower end of the fixing bolt 18, and then slide the locking block 16 to the left and right to squeeze the spring 15, so that the locking block 16 finally disengages from the locking groove 17, thereby realizing the overall disassembly and cleaning of the filter screen frame 14. This is the overall process and structure of the spraying inside the wet quenching system.
[0028] This is the entire working process of the linkage locking protection mechanism of the wet quenching system. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0029] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. The linkage locking protection mechanism of the wet quenching system includes: The workbench (1) for installation, and the protective shell (2) fixedly installed on the upper end of the workbench (1). Its characteristic is that it further includes: The protective shell (2) is provided with a uniform spraying mechanism, which includes a mounting cover (3), a nozzle (5) and a first threaded rod (6). The upper end of the mounting cover (3) is provided with a nozzle (5), and the upper end of the middle part of the nozzle (5) is connected to the first threaded rod (6). A folded corrugated pipe (8) is provided with a circulation mechanism at its lower end. The circulation mechanism includes a water tank (9), a first pipe (10), a filter pump (11), a second pipe (12), and a collection tank (13). The lower end of the water tank (9) is provided with the first pipe (10), and the lower end of the first pipe (10) is provided with the filter pump (11). The lower end of the filter pump (11) is connected to the second pipe (12), and the left end of the second pipe (12) is provided with the collection tank (13).
2. The linkage locking protection mechanism of the wet quenching system according to claim 1, characterized in that: The upper end of the protective shell (2) is provided with an installation cover (3), and the front and rear ends of the installation cover (3) are connected with telescopic rods (4). The left and right sides of the installation cover (3) are provided with sliding grooves, and the inside of the sliding grooves of the installation cover (3) is connected with a nozzle (5).
3. The linkage locking protection mechanism of the wet quenching system according to claim 1, characterized in that: The upper middle part of the nozzle (5) is connected to the first threaded rod (6) by a thread, and the rear end of the first threaded rod (6) is provided with a first motor (7). The right end of the nozzle (5) is connected to a folded corrugated pipe (8), and the lower end of the folded corrugated pipe (8) is connected to a water tank (9).
4. The linkage locking protection mechanism of the wet quenching system according to claim 1, characterized in that: The lower end of the mounting cover (3) is provided with a filter screen frame (14), and the left and right sides of the filter screen frame (14) are provided with springs (15) and locking blocks (16), and the locking blocks (16) are located on the left and right sides of the springs (15).
5. The linkage locking protection mechanism of the wet quenching system according to claim 4, characterized in that: The card block (16) forms a sliding structure inside the left and right ends of the filter frame (14), and the cross-section of the card block (16) is set in an L-shape. The upper end of the card block (16) is connected to the card groove (17) by a snap-fit method, and the card groove (17) is set at the lower end of the inner wall of the mounting cover (3).
6. The linkage locking protection mechanism of the wet quenching system according to claim 1, characterized in that: The protective shell (2) is provided with a coke transport box (20) inside, and the front and rear ends of the coke transport box (20) are connected to a guide rod (22) and a second threaded rod (23). The second threaded rod (23) is located behind the guide rod (22), and a second motor (24) is installed at the right end of the second threaded rod (23).
Citation Information
Patent Citations
Environmentally friendly wet quenching system
CN113278430B