Hydrostatic test tool for conductive copper pipe

Abstract

The utility model discloses a hydrostatic test tool for a conductive copper pipe, which relates to the technical field of hydrostatic tests for conductive copper pipes and comprises a support structure and a test mechanism. The test mechanism comprises a lifting seat, a connecting piece, a first sealing piece, a second sealing piece, a lifting assembly and a moving assembly; a supporting plate, a supporting rod, a clamping piece, a clamping block, a limiting block, a limiting rod and a limiting spring can support and limit a conductive copper pipe, and a hydraulic cylinder, a moving rod, a second rack, a second gear, a first gear, a first rack, a lifting rod and a guide rod control a first sealing piece and a second sealing piece through a lifting base to adjust the height. The driving motor, the bevel gear structure, the lead screw transmission device and the connecting piece control the first sealing piece and the second sealing piece to seal the conductive copper pipe, hydrostatic tests can be rapidly carried out on different conductive copper pipes, and the test efficiency of the hydrostatic test tool is improved.

Description

Technical Field

[0001] This utility model belongs to the field of copper pipe water pressure testing technology, specifically a water pressure testing fixture for conductive copper pipes. Background Technology

[0002] Copper pipe, also known as red copper pipe, is a type of non-ferrous metal pipe. It is a seamless pipe formed by pressing and drawing. Copper pipe has excellent electrical and thermal conductivity, making it a primary material for conductive and heat dissipation components in electronic products. It has become the first choice for modern contractors in the installation of water supply, heating, and cooling pipes in all residential and commercial buildings. Conductive copper pipe is a copper pipe with excellent electrical conductivity, widely used in electrical, electronic, and construction fields. To ensure the quality and performance of conductive copper pipe, various tests are required, among which the water pressure test is a crucial step. The water pressure test can simulate the pressure conditions under actual working conditions, detecting the pressure-bearing capacity of the conductive copper pipe and whether there are any leaks. Therefore, a water pressure testing fixture for conductive copper pipe is needed.

[0003] Existing hydrostatic testing fixtures for conductive copper pipes have certain drawbacks. When using these fixtures, flanges are typically installed on the conductive copper pipes to achieve a seal. Therefore, hydrostatic testing of large quantities of conductive copper pipes is not only time-consuming and labor-intensive with a cumbersome process, but the installation of flanges can also easily deform the conductive copper pipes, affecting the test results and failing to meet people's needs. Utility Model Content

[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a water pressure testing fixture for conductive copper pipes.

[0005] A water pressure testing fixture for conductive copper pipes includes: a support structure for supporting the conductive copper pipe and a testing mechanism for conducting water pressure tests on the conductive copper pipe; the testing mechanism includes a lifting seat disposed on one side of the conductive copper pipe and capable of being raised and lowered, two sets of connectors movably disposed inside the lifting seat, a first sealing member detachably disposed at one end of one set of connectors and sealing one end of the conductive copper pipe, and a second sealing member detachably disposed at one end of the other set of connectors and insertably sealing the other end of the conductive copper pipe; both the first and second sealing members are provided with sealing grooves that fit against the outer wall of the conductive copper pipe, and both the first and second sealing members are in the same vertical plane as the conductive copper pipe; the testing mechanism further includes a lifting component for controlling the vertical movement of the lifting seat and a moving component for controlling the relative movement of the two sets of connectors; wherein, the other end of the second sealing member can be connected to a water pipe, and the other end of the second sealing member is provided with an installation head for fixing the water pipe.

[0006] As a further embodiment of this utility model: the lifting assembly includes several sets of lifting rods vertically arranged at the lower end of the lifting seat, a first rack detachably installed on the outer surface of the lifting rod, and a first gear meshing with the first rack. The lower end of the lifting rod may be provided with a guide rod for guiding. The lifting rod can support the lifting seat, and the first gear and the first rack can control the lifting rod to lift.

[0007] As a further embodiment of this utility model: the lifting assembly further includes a second gear coaxially connected to the first gear, a moving rod disposed below the second gear, and several sets of second racks disposed on the upper end face of the moving rod and meshing with the second gear. The second gear is provided with a second reinforcing rod coaxially connected to the first gear. One end of the moving rod is detachably mounted with a hydraulic cylinder for controlling the horizontal movement of the second rack. The output shaft of the hydraulic cylinder is provided with a first reinforcing rod connected to the moving rod. The hydraulic cylinder controls the second gear to rotate through the second rack, thereby controlling the first gear to rotate.

[0008] As a further embodiment of this utility model: the lifting assembly further includes a limiting seat for guiding and limiting the lifting seat and guide slides symmetrically arranged on both sides of the outer surface of the lifting seat. The hydraulic cylinder is detachably installed on one side of the limiting seat. The first gear, the second gear, the second rack and the moving rod are all arranged inside the limiting seat.

[0009] As a further embodiment of this utility model: the moving component includes a drive motor detachably mounted on the outer surface of the lifting seat, a bevel gear structure detachably mounted inside the lifting seat and connected to the output shaft of the drive motor, and a screw transmission device that drives the bevel gear structure and the connecting member. The drive motor controls the screw transmission device to move through the bevel gear structure, thereby controlling the connecting member to move.

[0010] As a further embodiment of this utility model: the outer walls of the first sealing member and the second sealing member are each provided with a first mounting member that can be detachably fixed to the connecting member, and the other end of the connecting member is provided with a second mounting member that is fixed to the lead screw transmission device. The connecting member is detached or fixed to the first sealing member and the second sealing member respectively through the first mounting member, and is detached or fixed to the lead screw transmission device through the second mounting member.

[0011] As a further embodiment of this utility model: the support structure includes several sets of clamping members for clamping and limiting symmetrical conductive copper tubes, clamping blocks movably disposed on the outer surface of the clamping members and connected to the conductive copper tubes, limiting blocks movably disposed inside the clamping members and connected to the clamping blocks, and limiting rods slidably connected to the limiting blocks. The limiting rods are fitted with limiting springs that are respectively connected to the clamping members and the limiting blocks. Both the clamping members and the clamping blocks are provided with arc-shaped grooves that fit against the outer wall of the conductive copper tubes. The limiting springs can squeeze and limit the limiting blocks.

[0012] As a further embodiment of this utility model: the support structure further includes a support plate detachably connected to the clamping member, several sets of support rods vertically arranged on the lower end face of the support plate, and a base plate arranged on the lower end face of the limiting seat and detachably connected to the support rods. The base plate supports the support plate through the support rods.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) This utility model, through the set support structure and test mechanism, the support plate, support rod, clamping piece, clamping block, limiting block, limiting rod and limiting spring can support and limit the conductive copper tube. The hydraulic cylinder, moving rod, second rack, second gear, first gear, first rack, lifting rod and guide rod control the first sealing piece and the second sealing piece to adjust the height through the lifting seat. The drive motor, bevel gear structure, screw transmission device and connecting piece control the first sealing piece and the second sealing piece to seal the conductive copper tube. It can quickly perform water pressure test on different conductive copper tubes and improve the experimental efficiency of water pressure test fixture. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model.

[0016] Figure 2 This is a partial structural diagram of the support structure and lifting seat in this utility model.

[0017] Figure 3 This is a partial structural diagram of the lifting seat and lifting assembly in this utility model.

[0018] Figure 4 In this utility model Figure 3 Enlarged view of point A in the middle.

[0019] Figure 5 This is a partial structural diagram of the moving component in this utility model.

[0020] Figure 6 This is a partial structural diagram of the support structure in this utility model.

[0021] In the diagram: 1. Base plate; 2. Lifting seat; 3. Connecting component; 4. First seal; 5. Second seal; 6. Lifting rod; 7. First rack; 8. First gear; 9. Second gear; 10. Moving rod; 11. Second rack; 12. Limiting seat; 13. Guide slide; 14. Drive motor; 15. Bevel gear structure; 16. Screw transmission device; 17. First mounting component; 18. Second mounting component; 19. Guide rod; 20. Clamping component; 21. Clamping block; 22. Limiting block; 23. Limiting spring; 24. Support plate; 25. Support rod; 26. Hydraulic cylinder; 27. Limiting rod. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0023] Example 1

[0024] Please see Figure 1 - Figure 5 This application provides a water pressure testing fixture for conductive copper pipes, including: a support structure for supporting the conductive copper pipe and a testing mechanism for conducting water pressure tests on the conductive copper pipe; the testing mechanism includes a lifting seat 2 disposed on one side of the conductive copper pipe and capable of being raised and lowered, two sets of connecting parts 3 movably disposed inside the lifting seat 2, a first sealing part 4 detachably disposed at one end of one set of connecting parts 3 and sealing one end of the conductive copper pipe, and a second sealing part 5 detachably disposed at one end of the other set of connecting parts 3 and insertably sealing the other end of the conductive copper pipe. Both the first sealing part 4 and the second sealing part 5 are provided with sealing grooves that fit against the outer wall of the conductive copper pipe, and both the first sealing part 4 and the second sealing part 5 are in the same vertical plane as the conductive copper pipe; the testing mechanism also includes a lifting component for controlling the lifting seat 2 to move up and down and a moving component for controlling the two sets of connecting parts 3 to move towards each other; wherein, the other end of the second sealing part 5 can be connected to a water pipe, and the other end of the second sealing part 5 is provided with an installation head for fixing the water pipe.

[0025] In this embodiment, the lifting assembly includes several sets of lifting rods 6 vertically arranged at the lower end of the lifting seat 2, a first rack 7 detachably installed on the outer surface of the lifting rod 6, and a first gear 8 meshing with the first rack 7. The lower end of the lifting rod 6 may be provided with a guide rod 19 for guiding, and the lower end of the lifting rod 6 is provided with a guide groove that matches the guide rod 19. The lifting rod 6 can support the lifting seat 2, and the first gear 8 and the first rack 7 can control the lifting rod 6 to rise and fall.

[0026] In this embodiment, the lifting assembly also includes a second gear 9 coaxially connected to the first gear 8, a moving rod 10 disposed below the second gear 9, and several sets of second racks 11 disposed on the upper end face of the moving rod 10 and meshing with the second gear 9. The second gear 9 is provided with a second reinforcing rod coaxially connected to the first gear 8. One end of the moving rod 10 is detachably mounted with a hydraulic cylinder 26 for controlling the horizontal movement of the second rack 11. The output shaft of the hydraulic cylinder 26 is provided with a first reinforcing rod connected to the moving rod 10. The hydraulic cylinder 26 controls the second gear 9 to rotate through the second rack 11, thereby controlling the rotation of the first gear 8.

[0027] In this embodiment, the lifting assembly also includes a limiting seat 12 for guiding and limiting the lifting seat 2 and guide slides 13 symmetrically arranged on both sides of the outer surface of the lifting seat 2. The hydraulic cylinder 26 is detachably installed on one side of the limiting seat 12. The first gear 8, the second gear 9, the second rack 11 and the moving rod 10 are all arranged inside the limiting seat 12.

[0028] In this embodiment, the moving component includes a drive motor 14 detachably mounted on the outer surface of the lifting seat 2, a bevel gear structure 15 detachably mounted inside the lifting seat 2 and connected to the output shaft of the drive motor 14, and a screw drive device 16 that drives the bevel gear structure 15 and the connecting member 3. The bevel gear structure 15 includes a first bevel gear connected to the output shaft of the drive motor 14 and two sets of second bevel gears that are driven by the first bevel gear. One end of the second bevel gear is coaxially connected to the screw drive device 16. The drive motor 14 controls the screw drive device 16 to move through the bevel gear structure 15, thereby controlling the connecting member 3 to move.

[0029] In this embodiment, the outer walls of the first sealing member 4 and the second sealing member 5 are provided with a first mounting member 17 that can be detachably fixed to the connecting member 3. The other end of the connecting member 3 is provided with a second mounting member 18 that is fixed to the lead screw drive device 16. The connecting member 3 can be detached or fixed to the first sealing member 4 and the second sealing member 5 respectively through the first mounting member 17, and can be detached or fixed to the lead screw drive device 16 through the second mounting member 18.

[0030] In summary, after fixing the conductive copper pipe to the support structure, the hydraulic cylinder 26 is activated, causing the moving rod 10 to move. The moving rod 10 then moves the second rack 11, which in turn rotates the second gear 9. The second gear 9 then rotates the first gear 8. The first gear 8 meshes with the first rack 7, and through the rack 7, it moves the lifting rod 6 up and down. This causes the guide rod 19 to move inside the lifting rod 6, which in turn causes the lifting rod 6 to move the lifting seat 2 up and down. The lifting seat 2, through the connecting piece 3, moves the first seal 4 and the second seal... The height of component 5 is adjusted so that the first sealing component 4 and the second sealing component 5 are coaxially aligned with the conductive copper pipe. The drive motor 14 is started, which drives the bevel gear structure 15 to rotate. The bevel gear structure 15 drives the screw transmission device 16 to rotate, so that the screw transmission device 16 drives the connecting component 3 to move horizontally on the outer wall of the lifting seat 2. The two sets of connecting components 3 respectively drive the first sealing component 4 and the second sealing component 5 to move, so that both ends of the conductive copper pipe are inserted into the sealing groove. Water is injected into the interior of the conductive copper pipe through the second sealing component 5 to conduct a water pressure test for sealing the conductive copper pipe.

[0031] Example 2

[0032] Reference Figure 1 - Figure 2 and Figure 6 This is the second embodiment of the present invention. In this embodiment, the support structure includes several sets of symmetrical conductive copper tubes for clamping and limiting, a clamping block 21 movably disposed on the outer surface of the clamping member 20 and connected to the conductive copper tube, a limiting block 22 movably disposed inside the clamping member 20 and connected to the clamping block 21, and a limiting rod 27 slidably connected to the limiting block 22. The limiting rod 27 is sleeved with a limiting spring 23 that is connected to the clamping member 20 and the limiting block 22 respectively. Both the clamping member 20 and the clamping block 21 are provided with an arc-shaped groove that fits against the outer wall of the conductive copper tube. The limiting spring 23 can squeeze and limit the limiting block 22.

[0033] In this embodiment, the support structure also includes a support plate 24 detachably connected to the clamping member 20, several sets of support rods 25 vertically arranged on the lower end face of the support plate 24, and a base plate 1 arranged on the lower end face of the limiting seat 12 and detachably connected to the support rods 25. The base plate 1 supports the support plate 24 through the support rods 25.

[0034] In summary, several sets of clamping components 20 are installed on the support plate 24, the clamping block 21 is moved upward, and the limiting block 22 is moved on the limiting rod 27, so that the limiting block 22 squeezes the limiting spring 23, aligns the conductive copper tube and places it on the clamping component 20, and the limiting spring 23 causes the clamping block 21 to clamp and limit the conductive copper tube.

[0035] Example 3

[0036] Reference Figure 1 - Figure 6 This embodiment is obtained by combining Embodiment 1 and Embodiment 2.

[0037] The support plate 24, support rod 25, clamping member 20, clamping block 21, limiting block 22, limiting rod 27 and limiting spring 23 can support and limit the conductive copper tube. The hydraulic cylinder 26, moving rod 10, second rack 11, second gear 9, first gear 8, first rack 7, lifting rod 6 and guide rod 19 control the first sealing member 4 and the second sealing member 5 to adjust their height through the lifting seat 2. The drive motor 14, bevel gear structure 15, screw transmission device 16 and connecting member 3 control the first sealing member 4 and the second sealing member 5 to seal the conductive copper tube, which can quickly perform water pressure tests on different conductive copper tubes.

[0038] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A water pressure testing fixture for conductive copper pipes, characterized in that, include: A support structure for supporting conductive copper pipes and a testing mechanism for conducting hydrostatic tests on conductive copper pipes; The test mechanism includes a lifting seat (2) that is set on one side of the conductive copper tube and can be raised and lowered, two sets of connectors (3) that are movably set inside the lifting seat (2), a first sealing member (4) that is detachably set at one end of one set of connectors (3) and seals one end of the conductive copper tube, and a second sealing member (5) that is detachably set at one end of the other set of connectors (3) and plugs in to seal the other end of the conductive copper tube. The test mechanism also includes a lifting assembly that controls the lifting seat (2) to move up and down, and a moving assembly that controls the two sets of connecting parts (3) to move in opposite directions. The other end of the second seal (5) can be connected to a water pipe.

2. The water pressure testing fixture for a conductive copper tube according to claim 1, characterized in that, The lifting assembly includes several sets of lifting rods (6) vertically arranged at the lower end of the lifting seat (2), a first rack (7) detachably installed on the outer surface of the lifting rod (6), and a first gear (8) meshing with the first rack (7). The lower end of the lifting rod (6) may be provided with a guide rod (19) for guiding.

3. The water pressure testing fixture for a conductive copper tube according to claim 2, characterized in that, The lifting assembly also includes a second gear (9) coaxially connected to the first gear (8), a moving rod (10) disposed below the second gear (9), and several sets of second racks (11) disposed on the upper end face of the moving rod (10) and meshing with the second gear (9). One end of the moving rod (10) is detachably equipped with a hydraulic cylinder (26) for controlling the horizontal movement of the second rack (11).

4. The water pressure testing fixture for a conductive copper pipe according to claim 3, characterized in that, The lifting assembly also includes a limiting seat (12) for guiding and limiting the lifting seat (2) and guide slides (13) symmetrically arranged on both sides of the outer surface of the lifting seat (2). The hydraulic cylinder (26) is detachably installed on one side of the limiting seat (12).

5. The water pressure testing fixture for a conductive copper pipe according to claim 1, characterized in that, The moving component includes a drive motor (14) detachably mounted on the outer surface of the lifting seat (2), a bevel gear structure (15) detachably mounted inside the lifting seat (2) and connected to the output shaft of the drive motor (14), and a screw drive device (16) that drives the bevel gear structure (15) and the connecting piece (3).

6. The water pressure testing fixture for a conductive copper tube according to claim 5, characterized in that, The outer walls of the first seal (4) and the second seal (5) are provided with a first mounting part (17) that can be detachably fixed to the connector (3), and the other end of the connector (3) is provided with a second mounting part (18) that is fixed to the screw drive device (16).

7. The water pressure testing fixture for a conductive copper pipe according to claim 4, characterized in that, The support structure includes a number of clamping members (20) for clamping and limiting by a number of symmetrical conductive copper tubes, a clamping block (21) movably disposed on the outer surface of the clamping member (20) and connected to the conductive copper tubes, a limiting block (22) movably disposed inside the clamping member (20) and connected to the clamping block (21), and a limiting rod (27) slidably connected to the limiting block (22). The limiting rod (27) is fitted with a limiting spring (23) that is connected to the clamping member (20) and the limiting block (22) respectively.

8. The water pressure testing fixture for a conductive copper tube according to claim 7, characterized in that, The support structure also includes a support plate (24) detachably connected to the clamping member (20), several sets of support rods (25) vertically arranged on the lower end face of the support plate (24), and a base plate (1) arranged on the lower end face of the limiting seat (12) and detachably connected to the support rods (25).

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