Inoculation device for edible fungus strains

The automated edible fungus inoculation device achieves automatic and uniform dripping and stirring of the inoculum solution, solving the problem of manually controlling the spraying amount, improving inoculation efficiency and survival rate, reducing labor intensity, and enhancing the applicability of the device.

CN224178810UActive Publication Date: 2026-05-01BAIXIANG XIANGZE AGRI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAIXIANG XIANGZE AGRI TECH CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing edible mushroom spawn production equipment requires manual control of the spraying amount during liquid inoculation, which is labor-intensive and difficult to control, affecting inoculation efficiency and survival rate.

Method used

An automated inoculation device was designed, comprising a base, support frame, inoculation assembly, rotating disk, stirring component, and cleaning component. Through the coordinated operation of an infusion pump, a stepper motor, and a servo motor, the device achieves automatic and uniform dripping and stirring of the bacterial solution. Combined with the fixing function of the limiting groove and the elastic rubber ball, it can adapt to culture media of different sizes.

Benefits of technology

It improves inoculation efficiency and accuracy, reduces the workload of operators, enhances the applicability and flexibility of the device, and ensures uniform distribution of bacterial solution and cleanliness of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inoculation device for edible fungus strains, which belongs to the technical field of edible fungus cultivation equipment and comprises a base, a support frame is fixedly connected to one side of the base, an inoculation component is arranged between the base and the support frame and comprises a fungus liquid tank fixedly connected to the top of the support frame, and the fungus liquid tank is fixedly connected to the top of the support frame. A liquid conveying pump is fixedly connected to the outer wall of the bacteria liquid box, a liquid adding pipe is embedded into the inner side of the top of the bacteria liquid box, a liquid conveying pipe is fixedly connected to one end of the liquid conveying pump, the liquid conveying pipe penetrates into the supporting frame, an inoculation pipe is fixedly connected to the bottom of the liquid conveying pipe, and a valve is communicated with the interior of the inoculation pipe. By means of the arranged inoculation assembly, an operator can conduct bacterium liquid inoculation on a plurality of culture media more conveniently, the operator does not need to manually insert an inoculation needle connected with a liquid strain liquid guide pipe into a culture medium disc, the workload of the operator is reduced, and the culture media of different sizes can be fixed.
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Description

An inoculation device for edible fungi strains Technical Field

[0001] This utility model belongs to the technical field of edible fungi cultivation equipment, specifically relating to an inoculation device for edible fungi strains. Background Technology

[0002] An inoculation device for edible fungi is a device used to efficiently and evenly inoculate fungi onto a culture medium. It is widely used in the large-scale production of edible fungi. In the process of cultivating morel mushrooms, the inoculation device removes the fungi from the storage container by means of machinery or manual means and distributes them evenly on the surface of the culture medium to improve inoculation efficiency and survival rate.

[0003] Chinese utility model patent CN219421763U discloses an edible fungus inoculation device, comprising a main body, and further comprising: an inoculation mechanism, which includes a storage box and an injection cylinder connected to the storage box via a hose; two operating mechanisms, each including an operating cylinder connected to the interior of the main body; a ventilation mechanism, which includes an installation box and a one-way valve; and a replacement mechanism installed on the bottom surface of the main body near the right side wall. This utility model, through its inoculation mechanism, operating mechanism, ventilation mechanism, and replacement mechanism, allows for the timely removal of air introduced during the removal and replacement of the L-shaped plate with a test tube rack. Afterwards, the liquid inoculum is injected using the injection cylinder operated with gloves, reducing interference and improving the survival rate of the inoculum.

[0004] However, there are still some shortcomings. Most of the edible fungi spawn production inoculation devices on the market currently use liquid inoculation during the spawn production process. This process requires manual insertion of the inoculation needle with the liquid spawn guide tube into the culture medium tray to complete the inoculation. This process requires manual control of the spraying of the spawn liquid, which is inconvenient to control and is too labor-intensive. Summary of the Invention

[0005] The purpose of this invention is to provide an inoculation device for edible fungi strains to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an inoculation device for edible fungi spawn, comprising a base, a support frame fixedly connected to one side of the base, an inoculation assembly disposed between the base and the support frame, the inoculation assembly comprising a spore tank fixedly connected to the top of the support frame, an infusion pump fixedly connected to the outer wall of the spore tank, a liquid addition pipe embedded in the inner top of the spore tank, an infusion tube fixedly connected to one end of the infusion pump, the infusion tube penetrating into the interior of the support frame, an inoculation tube fixedly connected to the bottom of the infusion tube, a valve communicating with the interior of the inoculation tube, a rotating disk disposed below the inoculation tube, a rotating shaft fixedly connected to the bottom of the rotating disk, a shaft hole opened inside the base, the rotating shaft installed inside the shaft hole, a stepper motor fixedly mounted to the bottom of the rotating shaft via a coupling, the stepper motor fixedly mounted inside the base via a fixing block, a limiting groove opened on the outer top wall of the rotating disk, and a culture medium disposed inside the limiting groove.

[0007] In a preferred embodiment, the opening of the limiting groove is larger at the top and smaller at the bottom, and the overall shape of the limiting groove is conical.

[0008] In a preferred embodiment, an elastic rubber ball is fixedly connected inside the limiting groove, and the number of elastic rubber balls is multiple.

[0009] In a preferred embodiment, a sealing plug is threaded onto the inner side of the liquid filling tube, and a pull block is fixedly connected to the top of the sealing plug.

[0010] In a preferred embodiment, a servo motor is fixedly installed on the top of the bacterial culture tank, and the output end of the servo motor is fixedly connected to a stirring shaft via a coupling. A stirring rod is fixedly connected to the outer wall of the stirring shaft.

[0011] In a preferred embodiment, a flexible scraper is fixedly connected to one end of the stirring rod, the outer wall of the flexible scraper is in contact with the inner wall of the bacterial liquid tank, and a drain pipe is connected to the bottom inner side of the bacterial liquid tank.

[0012] In a preferred embodiment, a door is hinged to the inner side of the base, and a handle is fixedly connected to the front side of the door.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The inoculation device for this edible fungus strain, through its inoculation components, makes it easier for operators to inoculate multiple culture media with bacterial solutions. Operators no longer need to manually insert the inoculation needle with the liquid spawn tube into the culture media tray, reducing the workload of operators. It can fix culture media of different sizes, making the inoculation device suitable for culture media of different sizes and effectively improving the applicability of the device.

[0015] The inoculation device for this edible fungus strain, with its stirring rod and flexible scraper, can stir the bacterial solution inside the liquid tank and clean the inner wall of the liquid tank, preventing excessive bacterial solution residue and facilitating subsequent cleaning by operators. It can also be filled with different types of bacterial solutions. Attached Figure Description

[0016] Figure 1 is a front view of the structure of this utility model;

[0017] Figure 2 is a schematic diagram of the bacterial liquid tank in this utility model;

[0018] Figure 3 is a schematic diagram of the flexible scraper in this utility model;

[0019] Figure 4 is a schematic diagram of the rotating disk in this utility model.

[0020] Figure 5 is a schematic diagram of the structure of the rotating shaft of this utility model.

[0021] In the diagram: 1. Base; 2. Support frame; 3. Door; 4. Handle; 5. Inoculation assembly; 6. Culture tank; 7. Infusion pump; 8. Infusion tube; 9. Inoculation tube; 10. Valve; 11. Rotary disc; 12. Shaft; 13. Stepper motor; 14. Limiting groove; 15. Elastic rubber ball; 16. Culture medium; 17. Servo motor; 18. Stirring shaft; 19. Stirring rod; 20. Flexible scraper; 21. Drain pipe; 22. Liquid addition pipe; 23. Sealing plug. Detailed Implementation

[0022] The present invention will be further described below with reference to the embodiments.

[0023] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0024] This utility model provides an inoculation device for edible fungi spawn. The specific implementation method is described in detail with reference to Figures 1 to 5. The overall structure of the device is shown in Figure 1, including a base 1, a support frame 2, an inoculation component 5, a rotating component, a stirring component, and a cleaning component. These components work together to achieve efficient, automated, and highly applicable edible fungi spawn inoculation operation.

[0025] The base 1 serves as the basic support for the entire device. A support frame 2 is fixedly connected to one side of the base 1. The support frame 2 is used to install and fix the inoculation component 5. A door 3 is hinged to the inside of the base 1. A handle 4 is fixedly connected to the front of the door 3. The design of the door 3 provides operators with a convenient maintenance and cleaning passage. The door 3 can be easily opened through the handle 4 to clean or inspect the inside of the device. A shaft hole is opened inside the base 1 for installing the rotating shaft 12. The rotating shaft 12 is connected to the stepper motor 13 through a coupling, thereby realizing the rotation function of the rotating disk 11.

[0026] The inoculation assembly 5 is one of the core components of this invention. As shown in Figure 2, it includes a bacterial culture tank 6, an infusion pump 7, an infusion tube 8, and an inoculation tube 9. The bacterial culture tank 6 is fixed to the top of the support frame 2 and is used to store bacterial culture. A liquid addition tube 22 is embedded in the top of the bacterial culture tank 6. A sealing plug 23 is threaded onto the inner side of the liquid addition tube 22. A pull block is fixedly connected to the top of the sealing plug 23. In actual use, the operator can unscrew the sealing plug 23 to add bacterial culture into the bacterial culture tank 6 through the liquid addition tube 22, and then tighten the sealing plug 23 to ensure the airtightness of the bacterial culture tank 6 and prevent leakage or contamination of the bacterial culture. The infusion pump 7 is fixed to the outer wall of the bacterial culture tank 6 and communicates with the inside of the bacterial culture tank 6. It is used to draw the bacterial culture from the bacterial culture tank 6 and deliver it to the inoculation tube 9 through the infusion tube 8. The infusion tube 8 extends into the interior of the support frame 2 and communicates with the inoculation tube 9. A valve 10 is provided at the bottom of the inoculation tube 9. By adjusting the opening of the valve 10, the flow rate of the bacterial solution can be precisely controlled, thereby achieving uniform dripping of the bacterial solution. A rotating disk 11 is provided below the inoculation tube 9. The rotating disk 11 is used to carry multiple culture media 16 and is automatically positioned by being driven by a stepper motor 13.

[0027] The rotating component, as shown in Figure 4, includes a rotating disk 11, a rotating shaft 12, and a stepper motor 13. A limiting groove 14 is provided on the top of the rotating disk 11. The limiting groove 14 is tapered, with a larger opening at the top and a smaller opening at the bottom. Multiple elastic rubber balls 15 are fixedly connected inside the groove.

[0028] In actual operation, the operator can fill multiple culture media 16 into the limiting grooves 14 on the rotating disk 11. The conical design of the limiting grooves 14, combined with the elasticity of the elastic rubber balls 15, allows the device to adapt to and fix culture media 16 of different sizes, preventing the culture media 16 from shifting position during rotation. A rotating shaft 12 is fixedly connected to the bottom of the rotating disk 11, and the rotating shaft 12 is connected to a stepper motor 13 via a coupling. The stepper motor 13 is fixedly installed inside the base 1. After the stepper motor 13 is started, it drives the rotating disk 11 to rotate through the rotating shaft 12, causing the culture media 16 to move sequentially to directly below the inoculation tube 9, achieving automatic positioning. The precise control capability of the stepper motor 13 ensures that the rotation angle of the rotating disk 11 is accurate, thereby improving inoculation efficiency.

[0029] The specific structure of the stirring and cleaning components is shown in Figures 2 and 3, including a servo motor 17, a stirring shaft 18, a stirring rod 19, a flexible scraper 20, and a drain pipe 21. The servo motor 17 is fixedly installed on the top of the bacterial culture tank 6. The output end of the servo motor 17 is connected to the stirring shaft 18 through a coupling. The stirring rod 19 is fixedly connected to the outer wall of the stirring shaft 18. One end of the stirring rod 19 is fixedly connected to the flexible scraper 20, and the outer wall of the flexible scraper 20 is in contact with the inner wall of the bacterial culture tank 6.

[0030] In actual use, after the servo motor 17 is started, it drives the stirring rod 19 to rotate through the stirring shaft 18. During the rotation of the stirring rod 19, the bacterial solution is stirred to avoid bacterial sedimentation and aggregation due to gravity or temperature changes, ensuring uniform distribution of the bacterial solution. At the same time, the flexible scraper 20 rotates with the stirring rod 19 to scrape off the bacterial solution remaining on the inner wall of the bacterial solution tank 6, reducing bacterial solution waste and facilitating subsequent cleaning. The bottom inner side of the bacterial solution tank 6 is connected to a drain pipe 21 for draining the wastewater after cleaning. The flexible scraper 20 is made of flexible material, which can effectively scrape off the residue on the inner wall of the bacterial solution tank 6 without damaging the inner wall of the bacterial solution tank 6, thus extending the service life of the bacterial solution tank 6.

[0031] The inoculation device of this invention achieves automated inoculation through the following steps: Multiple culture media 16 are loaded into the limiting grooves 14 on the rotating disk 11, and the elastic rubber balls 15 are used to fix the culture media 16 of different sizes; the stepper motor 13 is started, driving the rotating disk 11 to rotate via the rotating shaft 12, causing the culture media 16 to move sequentially to directly below the inoculation tube 9; the infusion pump 7 is started, delivering the bacterial solution in the bacterial solution tank 6 to the inoculation tube 9 through the infusion tube 8, and controlling the flow rate of the bacterial solution through the valve 10 to achieve uniform dripping of the bacterial solution; during the inoculation process, the servo motor 17 is started, stirring the bacterial solution through the stirring rod 19, while the flexible scraper 20 cleans the residual bacterial solution on the inner wall of the bacterial solution tank 6. The coordinated operation of the above steps significantly improves inoculation efficiency and accuracy, reduces manual intervention, and lowers the workload of operators.

[0032] In practical applications, this device is suitable for inoculating various edible fungi strains. For example, in the inoculation of morel mushrooms, the operator first places multiple containers filled with culture medium 16 into the limiting groove 14 of the rotating disk 11, and fixes the position of the culture medium 16 by the elastic action of the elastic rubber ball 15. Then, the operator starts the stepper motor 13, and the rotating disk 11 starts to rotate, moving the first culture medium 16 directly below the inoculation tube 9. At this time, the operator starts the infusion pump 7, which delivers the bacterial solution in the bacterial solution tank 6 to the inoculation tube 9 through the infusion tube 8, and precisely controls the flow rate of the bacterial solution through the valve 10, so that the bacterial solution drips evenly onto the surface of the culture medium 16. After the inoculation of the first culture medium 16 is completed, the stepper motor 13 drives the rotating disk 11 to rotate again, moving the next culture medium 16 directly below the inoculation tube 9, and repeats the above inoculation process. Throughout the inoculation process, the servo motor 17 runs continuously, stirring the bacterial solution with the stirring rod 19, while the flexible scraper 20 cleans the residual bacterial solution on the inner wall of the bacterial solution tank 6, ensuring the uniformity of the bacterial solution and the cleanliness of the bacterial solution tank 6.

[0033] This invention provides an efficient, convenient, and highly adaptable edible fungi inoculation device through automated design, multifunctional component integration, and user-friendly structural optimization. Firstly, the coordinated operation of the infusion pump 7, infusion tube 8, and inoculation tube 9, combined with the precise flow control function of the valve 10, reduces manual intervention and significantly improves inoculation efficiency and accuracy. Secondly, the rotating disc 11 can simultaneously hold multiple culture media 16 and achieves automatic positioning via a stepper motor 13, greatly enhancing production efficiency. Thirdly, the conical design of the limiting groove 14, combined with the elastic fixing function of the elastic rubber ball 15, allows the device to adapt to culture media 16 of different sizes, enhancing its applicability and flexibility. Furthermore, the design of the liquid addition tube 22 and sealing plug 23 facilitates the addition and sealing of the bacterial solution, while the combined use of the stirring rod 19 and flexible scraper 20 ensures uniform distribution of the bacterial solution and effectively cleans residual bacterial solution from the inner wall of the bacterial solution tank 6, avoiding waste. Finally, the design of the door 3 and handle 4 facilitates maintenance and cleaning by operators, improving the maintainability of the equipment.

[0034] In summary, this utility model, through the coordinated work and optimized design of its components, achieves efficient and precise inoculation of edible fungi strains, and has significant practical value and promotional significance.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An inoculation device for edible fungi strains, comprising a base (1), characterized in that: A support frame (2) is fixedly connected to one side of the base (1). An inoculation assembly (5) is provided between the base (1) and the support frame (2). The inoculation assembly (5) includes a bacterial culture tank (6) fixedly connected to the top of the support frame (2). An infusion pump (7) is fixedly connected to the outer wall of the bacterial culture tank (6). A liquid addition tube (22) is embedded in the inner side of the top of the bacterial culture tank (6). An infusion tube (8) is fixedly connected to one end of the infusion pump (7). The infusion tube (8) extends into the interior of the support frame (2). An inoculation tube (9) is fixedly connected to the bottom of the infusion tube (8). The inoculation tube (9) is connected to a valve (10). A rotating disk (11) is provided below the inoculation tube (9). A rotating shaft (12) is fixedly connected to the bottom of the rotating disk (11). A shaft hole is opened inside the base (1). The rotating shaft (12) is installed inside the shaft hole. A stepper motor (13) is fixedly installed at the bottom of the rotating shaft (12) through a coupling. The stepper motor (13) is fixedly installed inside the base (1) through a fixing block. A limiting groove (14) is opened on the top outer wall of the rotating disk (11). A culture medium (16) is provided inside the limiting groove (14).

2. The inoculation device for edible fungi strains according to claim 1, characterized in that: The opening of the limiting groove (14) is larger at the top and smaller at the bottom, and the overall shape of the limiting groove (14) is conical.

3. The inoculation device for edible fungi strains according to claim 1, characterized in that: An elastic rubber ball (15) is fixedly connected inside the limiting groove (14), and there are multiple elastic rubber balls (15).

4. The inoculation device for edible fungi strains according to claim 1, characterized in that: The inner side of the liquid filling tube (22) is threaded with a sealing plug (23), and a pull block is fixedly connected to the top of the sealing plug (23).

5. The inoculation device for edible fungi strains according to claim 1, characterized in that: A servo motor (17) is fixedly installed on the top of the bacterial culture tank (6). The output end of the servo motor (17) is fixedly connected to a stirring shaft (18) via a coupling. A stirring rod (19) is fixedly connected to the outer wall of the stirring shaft (18).

6. The inoculation device for edible fungi strains according to claim 5, characterized in that: One end of the stirring rod (19) is fixedly connected to a flexible scraper (20), the outer wall of the flexible scraper (20) is in contact with the inner wall of the bacterial liquid tank (6), and a drain pipe (21) is connected to the bottom inner side of the bacterial liquid tank (6).

7. The inoculation device for edible fungi strains according to claim 1, characterized in that: The base (1) is hinged to the inner side of a door (3), and a handle (4) is fixedly connected to the front side of the door (3).

Citation Information

Patent Citations

  • Edible mushroom inoculation device

    CN219421763U