Simulation rolling and kneading equipment for small crisp meat

Abstract

The utility model relates to the technical field of food processing equipment, and discloses small crisp meat simulation rolling equipment which comprises a bottom plate and a roller, the upper end of the bottom plate is fixedly connected with two rotating frames, the inner wall of an overturning cover is fixedly connected with two massage strips arranged in a mirror image distribution mode, and the inner wall of the overturning cover is fixedly connected with the roller. A plurality of massage strips arranged in an annular array are fixedly connected to the inner wall of the roller, rotating shafts are rotatably connected to the interiors of the two hollow shafts, three supporting rods arranged in an annular array are fixedly connected to the outer walls of the two fixing rings, and silica gel plates are fixedly connected to the ends, away from the fixing rings, of the multiple supporting rods in pairs through bolts. According to the small crisp meat simulation tumbling equipment, the effect of simulating manual tumbling is formed through the massage strips on the inner wall of the roller and the inner wall of the overturning cover and the silica gel plates fixed through the supporting rods, it can be ensured that small crisp meat is evenly tumbled in the roller in an all-around mode, and therefore the tumbling efficiency and quality are improved; the meat is softer and tasty, and the mouth feel is better.

Description

Technical Field

[0001] This application relates to the field of food processing equipment technology, specifically to a simulated tumbling device for crispy pork. Background Technology

[0002] Tumbling is a processing method that uses physical impact to cause meat to collide, rub, and squeeze against each other. This can reduce the strength of muscle fibers and connective tissue, destroy cell structure, promote solute migration and diffusion, ensure even distribution of salt and other curing solutions, and improve protein solubility, thereby improving the tenderness of the meat.

[0003] However, existing tumbling methods usually rely on manual operation, which requires workers to spend a lot of physical strength and energy to complete the tumbling process. This is not only labor-intensive but also has low production efficiency. Furthermore, due to differences in factors such as operating force, speed, and uniformity during manual tumbling, the quality of each tumbling may be inconsistent, which may affect the quality and taste of the final meat products. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a simulated tumbling device for crispy pork, which has advantages such as improving the texture of crispy pork. It solves the problem that existing tumbling methods usually rely on manual operation, requiring workers to spend a lot of physical strength and energy to complete the tumbling process. This not only results in high labor intensity but also low production efficiency. Furthermore, due to differences in factors such as operating force, speed, and uniformity during manual tumbling, the quality of each tumbling may be inconsistent, which may affect the quality and taste of the final meat product.

[0005] To achieve the above objectives, this application provides the following technical solution: a simulated tumbling device for crispy pork, comprising a base plate and a roller. Two rotating frames are fixedly connected to the upper end of the base plate. Hollow shafts are fixedly connected to both sides of the roller. A feed inlet is provided on the outer wall of the roller. A flip cover is rotatably connected to one side of the feed inlet via a hinge. A fixing plate is fixedly connected to one side of the outer wall of the flip cover. The fixing plate is fixedly connected to the outer wall of the roller via bolts. Two massage strips arranged in a mirror image are fixedly connected to the inner wall of the flip cover. Multiple massage strips arranged in a circular array are fixedly connected to the inner wall of the roller. A rotating shaft is rotatably connected inside the two hollow shafts. Two fixed rings arranged in a mirror image are fixedly connected to the outside of the rotating shafts. Three support rods arranged in a circular array are fixedly connected to the outer walls of the two fixed rings. A silicone plate is fixedly connected to each of the multiple support rods in pairs at the end away from the fixed rings via bolts.

[0006] Through the above-described design, this device, using massage strips on the inner walls of the drum and the flip-top cover, along with a silicone plate fixed by support rods, creates a simulated hand-tumbling effect. This ensures that the crispy pork undergoes comprehensive and uniform tumbling within the drum, thereby improving tumbling efficiency and quality, resulting in tenderer, more flavorful meat with a better texture. The design of the feed inlet and flip-top cover makes the feeding process more flexible and convenient. The flip-top cover is connected to the drum via hinges, allowing for easy opening and closing. Simultaneously, the fixing plate is bolted to the outer wall of the drum, ensuring the stability of the flip-top cover during tumbling. This not only facilitates operation but also helps maintain hygiene within the drum. The silicone plate is fixed using a detachable bolt connection, facilitating daily cleaning and maintenance. The base plate is fixed to the drum via two rotating frames, ensuring the stability of the entire device during tumbling. The silicone plate possesses a certain degree of elasticity and wear resistance, adapting to crispy pork raw materials of different shapes and sizes, ensuring consistent and stable tumbling results. This device simulates the effect of hand-tumbling, is easy to clean and maintain, and meets the tumbling processing needs of crispy pork and other meat products.

[0007] Furthermore, the roller has a discharge port on its outside, and grooves are provided on both sides of the discharge port. Slide plates are slidably connected inside the two grooves. A baffle is fixedly connected to one end of the slide plate, and a handle is fixedly connected to the end of the baffle away from the slide plate.

[0008] The above design allows the tumbled meat to be easily discharged from the roller after tumbling. With the design of the chute, slide plate, and baffle, the operator can easily control the discharge process. The handle makes it easier for the operator to move the baffle.

[0009] Furthermore, a fixed frame is fixedly connected to one side of the rotating frame, and the inner wall of the fixed frame is fixedly connected to the rotating shaft.

[0010] The above solution securely connects the rotating shaft to the rotating frame via a fixing bracket. The rotating shaft is fixed to one side of the rotating frame via the fixing bracket. When the roller rotates, the rotating shaft remains fixed, so that the fixing ring, support rod and silicone plate connected to the rotating shaft are fixed inside the roller, which is used to tumble the small crispy meat in conjunction with the massage strip.

[0011] Furthermore, the two hollow shafts are respectively rotatably mounted inside the rotating frame.

[0012] The above scheme, with the hollow shaft rotating inside the rotating frame, allows the drum to rotate freely around its axis, ensuring that the material is tumbled and kneaded evenly and effectively inside the drum. The rotating frame provides stable support and positioning for the hollow shaft. This design ensures the stability and balance of the drum during rotation, avoiding equipment damage or reduced processing quality caused by vibration or displacement.

[0013] Furthermore, a driven pulley is fixedly connected to the outside of the hollow shaft, a motor is fixedly connected to one side of the upper end of the base plate, a driving pulley is fixedly connected to the output end of the motor, and a transmission belt is rotatably sleeved on the outer wall of the driven pulley and the driving pulley.

[0014] The above scheme uses a motor to drive the active pulley to rotate, which in turn drives the driven pulley and the hollow shaft connected to it to rotate via a transmission belt. This ensures that the drum performs tumbling operations at a stable speed. The tumbling speed of the drum can be changed by adjusting the speed of the motor. This flexible speed adjustment capability allows the equipment to adapt to different materials and processing requirements, improving the applicability and processing efficiency of the equipment.

[0015] Furthermore, a support column is fixedly connected to one side of the upper end of the base plate, and a controller is fixedly connected to the upper end of the support column.

[0016] With the above solution, the controller, which serves as the operating interface of the equipment, is stably placed at a suitable height with the support of the support column, allowing the operator to operate it comfortably.

[0017] Furthermore, a collection box is slidably disposed on the upper end of the base plate.

[0018] The above solution allows the collection box to easily fall into the tumbled meat after tumbling, preventing the material from scattering or piling up around the equipment and improving the convenience and efficiency of material collection.

[0019] Furthermore, a water inlet is fixedly provided on one side of the roller, and a sealing cap is threaded to the end of the water inlet away from the roller.

[0020] The above design allows operators to easily add water to the inside of the drum for cleaning. The sealing cap is threaded onto the water inlet, ensuring the drum's airtightness during the tumbling process.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This is a simulated tumbling machine for crispy pork. The device uses massage strips on the inner walls of the drum and the flip-top cover, along with a silicone plate fixed by support rods, to create a simulated hand-tumbling effect. This ensures the crispy pork receives comprehensive and uniform tumbling within the drum, improving efficiency and quality, resulting in tenderer, more flavorful meat with a better texture. The design of the feed inlet and flip-top cover makes feeding more flexible and convenient. The flip-top cover is connected to the drum via hinges, allowing for easy opening and closing. A fixing plate is bolted to the outer wall of the drum, ensuring the stability of the flip-top cover during tumbling. This not only facilitates operation but also helps maintain hygiene inside the drum. The silicone plate is fixed with bolts for easy cleaning and maintenance. The base plate is fixed to the drum via two rotating frames, ensuring the stability of the entire device during tumbling. The silicone plate has elasticity and wear resistance, adapting to different shapes and sizes of crispy pork raw materials, ensuring consistent and stable tumbling results. This device simulates hand-tumbling, is easy to clean and maintain, and meets the tumbling processing needs of crispy pork and other meat products. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this application;

[0024] Figure 2 This is a schematic diagram of the roller structure of this application;

[0025] Figure 3 This is a schematic diagram of the internal structure of the drum in this application.

[0026] Figure 4 This is a schematic diagram of the discharge port structure of this application.

[0027] Figure 5 This is a schematic diagram of the belt drive structure of this application.

[0028] In the picture:

[0029] 1. Base plate; 2. Rotating frame; 3. Roller; 4. Hollow shaft; 5. Feed inlet; 6. Flip-top cover; 7. Fixing plate; 8. Massage bar; 9. Rotating shaft; 10. Fixing ring; 11. Support rod; 12. Silicone plate; 13. Discharge port; 14. Slide groove; 15. Slide plate; 16. Baffle; 17. Handle; 18. Fixing frame; 19. Driven pulley; 20. Motor; 21. Drive pulley; 22. Transmission belt; 23. Support column; 24. Controller; 25. Collection box; 26. Water inlet; 27. Sealing cover. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of a simulated crispy pork tumbling device includes a base plate 1 and a roller 3. Two rotating frames 2 are fixedly connected to the upper end of the base plate 1. Hollow shafts 4 are fixedly connected to both sides of the roller 3. A feeding port 5 is opened on the outer wall of the roller 3. A flip cover 6 is rotatably connected to one side of the feeding port 5 via a hinge. A fixing plate 7 is fixedly connected to one side of the outer wall of the flip cover 6. The fixing plate 7 is fixedly connected to the outer wall of the roller 3 by bolts. The design of the feeding port 5 and the flip cover 6 makes the feeding process more flexible and convenient. The flip cover 6 is rotatably connected to the roller 3 via a hinge, which can be easily opened and closed. At the same time, the fixing plate 7 is fixedly connected to the outer wall of the roller 3 by bolts, ensuring the stability of the flip cover 6 during the tumbling process. Two massagers arranged in a mirror image are fixedly connected to the inner wall of the flip cover 6. Multiple massage strips 8 arranged in a circular array are fixedly connected to the inner wall of the roller 3. Two hollow shafts 4 are rotatably connected to a rotating shaft 9. Two fixed rings 10 arranged in a mirror distribution are fixedly connected to the outside of the rotating shaft 9. Three support rods 11 arranged in a circular array are fixedly connected to the outer wall of the two fixed rings 10. The ends of the multiple support rods 11, which are in pairs and away from the fixed rings 10, are all fixed to a silicone plate 12 by bolts. This device, through the massage strips 8 on the inner wall of the roller 3 and the inner wall of the flip cover 6, and the silicone plates 12 fixed by the support rods 11, forms a simulated hand tumbling effect, which can ensure that the crispy meat is tumbled evenly in all directions in the roller 3, thereby improving the tumbling efficiency and quality, making the meat more tender and flavorful, and with a better taste.

[0032] Please see Figure 2 , Figure 4 and Figure 5The roller 3 has a discharge port 13 on its outside, and grooves 14 are provided on both sides of the discharge port 13. Slide plates 15 are slidably connected inside the two grooves 14. A baffle 16 is fixedly connected to one end of the slide plate 15, and a handle 17 is fixedly connected to the end of the baffle 16 away from the slide plate 15. The design of the discharge port 13 allows the tumbled meat to be easily discharged from the roller 3. With the design of the grooves 14, slide plates 15, and baffle 16, the operator can easily control the discharge process. The handle 17 makes it even easier for the operator to handle the meat. A movable baffle 16 is provided. A fixed frame 18 is fixedly connected to one side of a rotating frame 2. The inner wall of the fixed frame 18 is fixedly connected to the rotating shaft 9. The rotating shaft 9 is securely connected to the rotating frame 2 through the fixed frame 18. The rotating shaft 9 is fixed to one side of the rotating frame 2 through the fixed frame 18. When the roller 3 rotates, the rotating shaft 9 remains fixed, so that the fixed ring, support rod 11 and silicone plate 12 connected to the rotating shaft 9 are fixed inside the roller 3. This is used to cooperate with the massage strip 8 to tumble the small crispy meat. Two hollow shafts 4 are respectively rotatably set inside the rotating frame 2. The rotating arrangement inside the rotating frame 2 allows the drum 3 to rotate freely around its axis, ensuring that the material is uniformly and effectively tumbled inside the drum 3. The rotating frame 2 provides stable support and positioning for the hollow shaft 4. This design ensures the stability and balance of the drum 3 during rotation, avoiding equipment damage or reduced processing quality due to vibration or displacement. A driven pulley 19 is fixedly connected to the outside of the hollow shaft 4. A motor 20 is fixedly connected to one side of the upper end of the base plate 1. A driving pulley 21 is fixedly connected to the output end of the motor 20. A transmission belt 22 is rotatably sleeved on the outer wall of the driven pulley 19 and the driving pulley 21. The motor 20 drives the driving pulley 21 to rotate, which in turn drives the driven pulley 19 and the hollow shaft 4 connected to it to rotate through the transmission belt 22, ensuring that the drum 3 performs tumbling operations at a stable speed. The tumbling speed of the drum 3 can be changed by adjusting the speed of the motor 20. This flexible speed adjustment performance allows the equipment to adapt to different materials and processing requirements, improving the applicability and processing efficiency of the equipment.

[0033] Please see Figure 1 and Figure 4A support column 23 is fixedly connected to one side of the upper end of the base plate 1. A controller 24 is fixedly connected to the upper end of the support column 23. The controller 24 serves as the operating interface of the equipment. With the support of the support column 23, the controller 24 is stably placed at a suitable height, allowing the operator to operate comfortably. A collection box 25 is slidably installed on the upper end of the base plate 1. The collection box 25 allows the small pieces of crispy meat to fall into it easily after tumbling, avoiding material scattering or accumulation around the equipment and improving the convenience and efficiency of material collection. A water inlet 26 is fixedly installed on one side of the roller 3. A sealing cap 27 is threadedly connected to the end of the water inlet 26 away from the roller 3. The water inlet 26 allows the operator to easily add water to the inside of the roller 3 for cleaning. The sealing cap 27 is threadedly connected to the water inlet 26 to ensure the sealing of the roller 3 during the tumbling process.

[0034] In this embodiment, the simulated tumbling device for crispy pork uses massage strips 8 on the inner wall of the drum 3 and the inner wall of the flip cover 6, along with a silicone plate 12 fixed by a support rod 11, to create a simulated hand-tumbling effect. This ensures that the crispy pork receives comprehensive and uniform tumbling within the drum 3, thereby improving tumbling efficiency and quality, resulting in softer, more flavorful meat with a better texture. The design of the feed inlet 5 and the flip cover 6 makes the feeding process more flexible and convenient. The flip cover 6 is rotatably connected to the drum 3 via hinges, allowing for easy opening and closing. Meanwhile, the fixing plate 7 is fixedly connected to the outer wall of the drum 3 via bolts. The flip cover 6 ensures stability during the tumbling process, which not only facilitates operation but also helps maintain hygiene inside the roller 3. The silicone plate 12 is fixed by a detachable connection method using bolts, which facilitates daily cleaning and maintenance of the equipment. The base plate 1 is fixedly connected to the roller 3 by two rotating frames 2, ensuring the stability of the entire equipment during the tumbling process. The silicone plate 12 has a certain degree of elasticity and wear resistance, which can adapt to small crispy meat raw materials of different shapes and sizes, ensuring the consistency and stability of the tumbling effect. This device has the effect of simulating manual tumbling, is easy to clean and maintain, and can meet the tumbling processing needs of meat products such as small crispy meat.

[0035] It should be noted that during use, the rotating shaft 9 of the roller 3 remains fixed inside the roller 3, and the small pieces of crispy meat are rolled and kneaded by the massage strip 8 and the silicone plate 12.

[0036] The working principle of the above embodiments is as follows:

[0037] First, open the flip cover 6 and put the small pieces of crispy meat to be tumbled into the drum 3 through the feed inlet 5. Depending on processing needs, the operator can add an appropriate amount of water to the drum 3 through the water inlet 26 to adjust the humidity during the tumbling process. After adding water, tighten the sealing cover 27 to ensure the drum 3 is airtight. Close the flip cover 6 and fix it to the outer wall of the drum 3 using bolts on the fixing plate 7 to ensure the stability of the flip cover 6 during the tumbling process. The operator sets parameters such as tumbling time and speed through the controller 24. After confirming that all parameters are set correctly, the operator starts the motor 20. The motor 20 drives the transmission belt 22 to rotate through the drive pulley 21, which in turn drives the driven pulley 19 and the hollow shaft 4 connected to it to rotate. Because the hollow shaft 4 is connected to both sides of the drum 3... With a fixed connection, the roller 3 also rotates. During the rotation of the roller 3, the rotating shaft 9 remains fixed inside the roller 3. Through the cooperation of the massage strip 8 and the silicone plate 12, the crispy meat is subjected to all-round and uniform tumbling treatment inside the roller 3. The silicone plate 12 has a certain elasticity and wear resistance, which can adapt to the crispy meat raw materials of different shapes and sizes, ensuring the consistency and stability of the tumbling effect. When the preset tumbling time is reached, the motor 20 automatically stops. After the operator waits for the roller 3 to completely stop rotating, the operator can slide the collection box 25 to below the discharge port 13 and control the discharge process by moving the baffle 16 and the slide plate 15. The tumbled crispy meat will fall conveniently into the collection box 25, avoiding the material from scattering or accumulating around the equipment.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A small meat loaf simulation tumbling apparatus comprising a base plate (1) and a tumbler (3) characterised in that: Two rotating frames (2) are fixedly connected to the upper end of the base plate (1). Hollow shafts (4) are fixedly connected to both sides of the roller (3). A feed inlet (5) is opened on the outer wall of the roller (3). A flip cover (6) is rotatably connected to one side of the feed inlet (5) via a hinge. A fixing plate (7) is fixedly connected to one side of the outer wall of the flip cover (6). The fixing plate (7) is fixedly connected to the outer wall of the roller (3) via bolts. Two massage strips (8) are fixedly connected to the inner wall of the flip cover (6) in a mirror arrangement. Multiple massage strips (8) are fixedly connected to the inner wall of the roller (3) in a ring array. A rotating shaft (9) is rotatably connected inside the two hollow shafts (4). Two fixing rings (10) are fixedly connected to the outside of the rotating shafts (9) in a mirror arrangement. Three support rods (11) are fixedly connected to the outer wall of the two fixing rings (10) in a ring array. A silicone plate (12) is fixedly connected to the end of each of the multiple support rods (11) away from the fixing rings (10) via bolts.

2. The tumbling and kneading equipment for small crispy pork according to claim 1, characterized in that: The roller (3) has an outlet (13) on the outside. The outlet (13) has a sliding groove (14) on both sides. The two sliding grooves (14) are slidably connected to a slide plate (15). A baffle (16) is fixedly connected to one end of the slide plate (15). A handle (17) is fixedly connected to the end of the baffle (16) away from the slide plate (15).

3. The tumbling and kneading equipment for small crispy pork according to claim 1, characterized in that: A fixed frame (18) is fixedly connected to one side of the rotating frame (2), and the inner wall of the fixed frame (18) is fixedly connected to the rotating shaft (9).

4. The tumbling and kneading equipment for small crispy pork according to claim 1, characterized in that: The two hollow shafts (4) are respectively rotatably mounted inside the rotating frame (2).

5. The tumbling and kneading equipment for small crispy pork according to claim 4, characterized in that: A driven pulley (19) is fixedly connected to the outside of the hollow shaft (4), a motor (20) is fixedly connected to one side of the upper end of the base plate (1), and a driving pulley (21) is fixedly connected to the output end of the motor (20). A transmission belt (22) is rotatably sleeved on the outer wall of the driven pulley (19) and the driving pulley (21).

6. The tumbling and kneading equipment for small crispy pork according to claim 4, characterized in that: A support column (23) is fixedly connected to one side of the upper end of the base plate (1), and a controller (24) is fixedly connected to the upper end of the support column (23).

7. The tumbling and kneading equipment for small crispy pork according to claim 2, characterized in that: A collection box (25) is slidably disposed on the upper end of the base plate (1).

8. The tumbling and kneading equipment for small crispy pork according to claim 3, characterized in that: A water inlet (26) is fixedly provided on one side of the roller (3), and a sealing cap (27) is threadedly connected to the end of the water inlet (26) away from the roller (3).

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