Sugarcane surface hair residue cleaning device for sugarcane peeler

Abstract

The utility model belongs to the field of sugarcane surface residue cleaning, and particularly relates to a sugarcane surface residue cleaning device for a sugarcane peeler, which comprises the sugarcane peeler, a residue cleaning mechanism is arranged on one side of the sugarcane peeler, the residue cleaning mechanism comprises a fixing plate, and one side of the fixing plate is fixedly connected to one side of the sugarcane peeler; the motor drives the first synchronous wheel to rotate, the first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt, the second synchronous wheel rotates to drive the first connecting shaft and the first brush to rotate, the first brush rotationally cleans the surface of peeled sugarcane at an outlet of the sugarcane peeling machine, and the first connecting shaft rotates to drive the first gear to rotate. The first gear rotates to drive the second gear to rotate reversely, the second gear further drives the second connecting shaft and the second brush to rotate together, and the first brush and the second brush rotate relatively to clean the surfaces of the sugarcanes, so that chippings and hair residues on the surfaces of the sugarcanes are brushed down, and the taste of the sugarcanes is improved.

Description

A sugarcane surface cleaning device for a sugarcane peeling machine Technical Field

[0001] This utility model relates to the field of sugarcane surface residue cleaning, specifically a sugarcane surface residue cleaning device for a sugarcane peeling machine. Background Technology

[0002] Sugarcane is a tall, perennial herbaceous plant belonging to the genus *Saccharum* of the Poaceae family. Its stem is cylindrical and segmented, with a smooth, yellowish-green or purple skin. The stem is rich in sugar and water, making it a core raw material for the sugar industry. It can also be eaten directly or juiced. To meet the demands of commercialization and large-scale production, the emergence of sugarcane peeling machines has become a key link connecting agricultural planting, food processing, and end-consumer. It not only solves the pain points of traditional processing methods but also conforms to the development trend of modern consumption and production.

[0003] In existing technologies, sugarcane peeling machines achieve automated removal of sugarcane skin through the coordinated operation of mechanical transmission and rotating blades. They also have integrated functions of automatic segmentation and scrap collection, which significantly improves processing efficiency and food safety. However, after the peeling operation is completed, a layer of debris and fibrous residue often remains on the surface of the sugarcane. When eating, the debris and fibrous residue rub against the tongue and mouth, causing an uncomfortable scraping sensation and affecting the taste. Summary of the Invention

[0004] To address the shortcomings of existing technologies, existing sugarcane peeling machines often leave a layer of debris and fibrous residue on the surface of the sugarcane after peeling. This residue adheres to the sugarcane surface and causes discomfort when the sugarcane is eaten, as it rubs against the tongue and mouth, thus affecting the taste. This invention proposes a sugarcane surface residue cleaning device for sugarcane peeling machines.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a sugarcane surface residue cleaning device for a sugarcane peeling machine, including a sugarcane peeling machine, wherein a residue cleaning mechanism is provided on one side of the sugarcane peeling machine;

[0006] The sugarcane residue cleaning mechanism includes a fixed plate, one side of which is fixedly connected to one side of a sugarcane peeling machine. A first synchronous pulley and a second synchronous pulley are rotatably connected to one side of the fixed plate. A synchronous belt is mounted on the surfaces of the first and second synchronous pulleys. A support frame is fixedly connected to one side of the sugarcane peeling machine. A first connecting shaft is provided in the inner cavity of the support frame. A first bolt is threadedly connected to the inner cavities of the first connecting shaft and the second synchronous pulley. A first brush is provided on one side of the first connecting shaft. A first gear is provided on the surface of the first connecting shaft. A second gear is rotatably connected to one side of the support frame. The teeth of the second gear mesh with the teeth of the first gear. A second connecting shaft is provided in the inner cavity of the second gear. One side of the second connecting shaft extends through to one side of the support frame. A second brush is provided on one side of the second connecting shaft.

[0007] Preferably, both the second brush and the second connecting shaft have threaded grooves on their surfaces, and the inner cavity of the threaded groove is threaded with a second bolt.

[0008] Preferably, a motor is fixedly connected to one side of the fixing plate, the output shaft of the motor passes through one side of the fixing plate, and the output shaft of the motor is fixedly connected to the inner cavity of the first synchronous pulley.

[0009] Preferably, the surface of the second connecting shaft is provided with a mounting groove, and a fixing block is provided in the inner cavity of the mounting groove. One side of the fixing block is fixedly connected to the inner cavity of the second gear.

[0010] Preferably, a support plate is fixedly connected to the inner cavity of the support frame, and a bearing is provided on one side of the support plate. The inner cavity of the bearing is fixedly connected to the surface of the second connecting shaft.

[0011] Preferably, the bearing surface is provided with a retaining ring, and the surface of the second connecting shaft is fitted with a gasket.

[0012] Preferably, a protective shell is fixedly connected to one side of the sugarcane peeling machine, and a maintenance door is movably hinged to one side of the protective shell via a hinge.

[0013] The advantages of this utility model are:

[0014] This invention uses a starting motor to drive a first synchronous pulley to rotate. The rotation of the first synchronous pulley, via a synchronous belt, drives a second synchronous pulley to rotate synchronously. The rotation of the second synchronous pulley drives a first connecting shaft and a first brush to rotate. The first brush rotates and cleans the surface of the sugarcane after peeling at the sugarcane peeling machine outlet, removing some of the remaining debris and residue. The rotation of the first connecting shaft also drives a first gear to rotate. When the first gear rotates, it meshes with the teeth of a second gear, causing the second gear to rotate in the opposite direction. The rotation of the second gear drives the second connecting shaft and the second brush to rotate in the opposite direction. At this time, the relative rotation of the first brush and the second brush cleans the surface of the peeled sugarcane at the sugarcane peeling machine outlet, brushing off the debris and residue, thereby achieving a cleaning effect and improving the taste and quality of the peeled sugarcane. This solves the problem that existing sugarcane peeling machines often leave a layer of debris and residue on the surface of the sugarcane after peeling. When eating, the debris and residue rub against the tongue and mouth, causing an uncomfortable feeling and affecting the taste. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 is a three-dimensional schematic diagram of the overall device of this utility model;

[0017] Figure 2 is a three-dimensional schematic diagram of the synchronous belt of this utility model;

[0018] Figure 3 is a three-dimensional schematic diagram of the first gear of this utility model;

[0019] Figure 4 is a cross-sectional schematic diagram of the motor of this utility model;

[0020] Figure 5 is an enlarged cross-sectional view of point A in Figure 4 of this utility model;

[0021] Figure 6 is a cross-sectional schematic diagram of the second connecting shaft of this utility model.

[0022] In the diagram: 1. Sugarcane peeling machine; 2. Raw residue cleaning mechanism; 201. Fixing plate; 202. First synchronous pulley; 203. Second synchronous pulley; 204. Synchronous belt; 205. Support frame; 206. First connecting shaft; 207. First bolt; 208. First brush; 209. First gear; 210. Second gear; 211. Second connecting shaft; 212. Second brush; 3. Threaded groove; 4. Second bolt; 5. Motor; 6. Mounting groove; 7. Fixing block; 8. Support plate; 9. Bearing; 10. Snap ring; 11. Washer; 12. Protective shell; 13. Maintenance door. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The present application will be further described in detail below with reference to Figures 1-6.

[0025] This application discloses a sugarcane surface residue cleaning device for a sugarcane peeling machine. Referring to Figures 1-6, a sugarcane surface residue cleaning device for a sugarcane peeling machine includes a sugarcane peeling machine 1. A residue cleaning mechanism 2 is provided on one side of the sugarcane peeling machine 1. The sugarcane peeling machine 1 can effectively remove the hard and rough outer skin of the sugarcane, greatly saving the time and labor cost of manual peeling, improving processing efficiency. It can accurately control the peeling thickness, reduce the waste of sugarcane pulp, ensure that the peeled sugarcane is clean and hygienic, and improve the eating quality, thereby meeting the production needs of different scales. The residue cleaning mechanism 2 is located at the outlet of the sugarcane peeling machine 1 and can be used to remove the residual debris and residue on the surface of the peeled sugarcane, thereby reducing the contact between the residue and the human body cavity during consumption, thereby improving the taste and further improving product quality.

[0026] The sugarcane residue cleaning mechanism 2 includes a fixed plate 201. One side of the fixed plate 201 is fixedly connected to one side of the sugarcane peeling machine 1. A first synchronous pulley 202 and a second synchronous pulley 203 are rotatably connected to one side of the fixed plate 201. A synchronous belt 204 is mounted on the surfaces of the first synchronous pulley 202 and the second synchronous pulley 203. A support frame 205 is fixedly connected to one side of the sugarcane peeling machine 1. A first connecting shaft 206 is provided in the inner cavity of the support frame 205. The inner cavities of the first connecting shaft 206 and the second synchronous pulley 203 are threaded. A first bolt 207 is connected to the first connecting shaft 206. A first brush 208 is provided on one side of the first connecting shaft 206. A first gear 209 is provided on the surface of the first connecting shaft 206. A second gear 210 is rotatably connected to one side of the support frame 205. The teeth of the second gear 210 mesh with the teeth of the first gear 209. A second connecting shaft 211 is provided in the inner cavity of the second gear 210. One side of the second connecting shaft 211 extends through to one side of the support frame 205. A second brush 212 is provided on one side of the second connecting shaft 211.

[0027] A fixing plate 201 is installed on one side of the sugarcane peeling machine 1. It can be used to support the first synchronous pulley 202 and the second synchronous pulley 203, and also facilitates the subsequent support and fixation of the motor 5. The first synchronous pulley 202 and the second synchronous pulley 203 are installed on one side of the fixing plate 201 and can cooperate with the synchronous belt 204 sleeved on its surface. This allows the first synchronous pulley 202 to rotate synchronously with the second synchronous pulley 203 in the same direction. The second synchronous pulley 203 can be used to drive the first connecting shaft 206 to rotate. The first connecting shaft 206 is fixedly connected to the second synchronous pulley 203 by the first bolt 207. When the second synchronous pulley 203 rotates, the first synchronous pulley 203 rotates in the same direction. When wheel 203 rotates, it synchronously drives the first connecting shaft 206 to rotate as well. The first connecting shaft 206 passes through the support frame 205 and is partially located in one of the circular grooves of the support frame 205. A first brush 208 is sleeved on one end of the first connecting shaft 206. When it rotates, it drives the first brush 208 to rotate, thereby cleaning the sugarcane processed from the outlet after peeling by the sugarcane peeling machine 1. The first brush 208 can be used to clean the fibrous residue on part of the sugarcane surface, so that the fibrous residue falls off the sugarcane surface. The support frame 205 is located on one side of the sugarcane peeling machine 1 and can be used to install the first gear 209 and the second gear 210, which serve to... The first gear 209, mounted on the surface of the first connecting shaft 206, provides support. When the first connecting shaft 206 rotates, it also drives the first gear 209 to rotate. The first gear 209 meshes with the teeth of the second gear 210, causing the second gear 210 to rotate as well. This interaction between the first gear 209 and the second gear 210 enables the second connecting shaft 211 and the second brush 212 to rotate in the opposite direction to the first brush 208. The second gear 210 supports the second connecting shaft 211 and also serves as a drive component for rotating the second connecting shaft 211. The second connecting shaft 211 can be used to install the second brush 212 and provides some support for the second connecting shaft 211. When the second connecting shaft 211 rotates through the second gear 210, it synchronously drives the second brush 212 to rotate in the opposite direction to the first brush 208. The second brush 212 rotates to one side of the first brush 208, and the bristles on its surface are interlaced. When the first brush 208 and the second brush 212 rotate relative to each other through the first gear 209 and the second gear 210, they can clean the surface of the peeled sugarcane at the outlet of the sugarcane peeling machine 1, so that the residual debris and residue on the surface of the sugarcane are removed, thereby improving the taste and quality of the sugarcane.

[0028] Referring to Figure 5, threaded grooves 3 are provided on the surfaces of the second brush 212 and the second connecting shaft 211. The inner cavity of the threaded groove 3 is threaded with a second bolt 4. There are two sets of threaded grooves 3 and second bolts 4, which are respectively provided on the first connecting shaft 206 and the first brush 208, the second connecting shaft 211 and the second brush 212. The first connecting shaft 206 can be fixedly connected to the first brush 208, the second connecting shaft 211 and the second brush 212 through the second bolts 4. As a connecting component, it is convenient for the first brush 208 and the second brush 212 to be driven to rotate relative to each other. It is also convenient for the first brush 208 and the second brush 212 to be disassembled for cleaning or replacement.

[0029] Referring to Figure 6, a motor 5 is fixedly connected to one side of the fixed plate 201. The output shaft of the motor 5 passes through one side of the fixed plate 201 and is fixedly connected to the inner cavity of the first synchronous pulley 202. The motor 5 is located at the lower part of the fixed plate 201, and its output shaft can drive the first synchronous pulley 202 to rotate, thereby driving the entire slag cleaning mechanism 2 to operate, so that the slag cleaning mechanism 2 can perform its cleaning function.

[0030] Referring to Figure 5, a mounting groove 6 is provided on the surface of the second connecting shaft 211. A fixing block 7 is provided in the inner cavity of the mounting groove 6. One side of the fixing block 7 is fixedly connected to the inner cavity of the second gear 210. There are two sets of mounting grooves 6 and fixing blocks 7. The mounting groove 6 is provided on the surface of the first connecting shaft 206 and the second connecting shaft 211, and can be used to install the fixing block 7. The two sets of fixing blocks 7 are respectively connected to the first gear 209 and the second gear 210, which can be used to assist in fixing the first gear 209 and the second gear 210, so that when the first connecting shaft 206 rotates, it drives the first gear 209 to rotate synchronously and mesh with the second gear 210, thereby driving the second gear 210 to rotate relative to it.

[0031] Referring to Figure 5, a support plate 8 is fixedly connected to the inner cavity of the support frame 205. A bearing 9 is provided on one side of the support plate 8. The inner cavity of the bearing 9 is fixedly connected to the surface of the second connecting shaft 211. Two sets of support plates 8 and bearings 9 are provided and installed in the inner cavities of the support frame 205 where the second connecting shaft 211 and the first connecting shaft 206 are located, respectively. The support plate 8 can be used to support the lower part of the bearing 9, prevent the bearing 9 from falling, and support and limit the bearing 9. The bearing 9 can reduce the friction between the first connecting shaft 206 and the second connecting shaft 211 and the groove wall of the support frame 205, thereby improving the smoothness of the rotation of the first connecting shaft 206 and the second connecting shaft 211 in the inner cavity of the support frame 205.

[0032] Referring to Figure 5, a retaining ring 10 is provided on the surface of the bearing 9, and a shim 11 is fitted on the surface of the second connecting shaft 211. The retaining ring 10 can be used to reinforce the tightness of the connection between the bearing 9 and the first connecting shaft 206 and the second connecting shaft 211, and can be used to prevent axial displacement of the first connecting shaft 206 and the second connecting shaft 211, thereby ensuring the stability of the rotation of the first connecting shaft 206 and the second connecting shaft 211. The shim 11 can be used to increase the flatness between the bearing 9 and the retaining ring 10, thereby reducing the shaking of the first connecting shaft 206 and the second connecting shaft 211 during rotation.

[0033] Referring to Figure 1, a protective shell 12 is fixedly connected to one side of the sugarcane peeling machine 1. A maintenance door 13 is movably hinged to one side of the protective shell 12. The protective shell 12 can be used to protect some components inside the sugarcane residue cleaning mechanism 2, preventing them from being exposed to the outside world and damaged by external factors, thereby extending their service life. The maintenance door 13 is located on one side of the protective shell 12 and can be used to inspect and maintain the components inside the sugarcane residue cleaning mechanism 2.

[0034] Working Principle: When using this device, the operator first starts the motor 5. The output shaft of the motor 5 drives the first synchronous pulley 202 to rotate. The rotation of the first synchronous pulley 202, via the synchronous belt 204, drives the second synchronous pulley 203 to rotate synchronously. The rotation of the second synchronous pulley 203 also drives the first connecting shaft 206 to rotate. At this time, the rotation of the first connecting shaft 206 drives the first brush 208 on its upper part to rotate and clean the surface of the sugarcane after peeling at the outlet of the sugarcane peeling machine 1. This removes any remaining debris and residue from the sugarcane surface through the bristles of the first brush 208. Simultaneously, the rotation of the first connecting shaft 206 drives the first gear 209 to rotate synchronously. The rotation of the first gear 209 meshes with the teeth of the second gear 210, causing the second gear 210 to rotate in the opposite direction. When the second gear 210 rotates, it also drives the second connecting shaft 211 and the second brush 212 to rotate together. At this time, the second brush 212 rotates in the opposite direction to the first brush 208, and works in tandem with the first brush 208 to clean the surface of the sugarcane, so that the debris and fibrous residue on the surface of the sugarcane are brushed off, thereby achieving the effect of cleaning the fibrous residue. That is, by rotating the first brush 208 and the second brush 212 relative to each other, the surface of the sugarcane after peeling at the outlet of the sugarcane peeling machine 1 is cleaned, so that the debris and fibrous residue on the surface are brushed off, thereby improving the taste of the peeled sugarcane and improving the quality of the sugarcane. This can solve the problem that after the existing sugarcane peeling machine 1 completes the peeling operation, a layer of debris and fibrous residue often remains on the surface of the sugarcane. When eating, the debris and fibrous residue rub against the tongue and mouth, which will cause an uncomfortable feeling of scratching the mouth, thus affecting the taste.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A sugarcane surface cleaning device for a sugarcane peeling machine, comprising a sugarcane peeling machine (1), characterized in that: A residue cleaning mechanism (2) is provided on one side of the sugarcane peeling machine (1); the residue cleaning mechanism (2) includes a fixing plate (201), one side of the fixing plate (201) is fixedly connected to one side of the sugarcane peeling machine (1), and a first synchronous pulley (202) and a second synchronous pulley (203) are rotatably connected to one side of the fixing plate (201). The surfaces of the first synchronous pulley (202) and the second synchronous pulley (203) are jointly fitted with a synchronous belt (204). A support frame (205) is fixedly connected to one side of the sugarcane peeling machine (1), and a first connecting shaft (206) is provided in the inner cavity of the support frame (205). The first connecting shaft (206) and the second synchronous pulley (203) are connected to the first synchronous pulley (204) and the second synchronous pulley (205) are connected to the first synchronous pulley (205) and the second synchronous pulley (204). The inner cavity of the two synchronous pulleys (203) is threaded with a first bolt (207). A first brush (208) is provided on one side of the first connecting shaft (206). A first gear (209) is provided on the surface of the first connecting shaft (206). A second gear (210) is rotatably connected to one side of the support frame (205). The teeth of the second gear (210) mesh with the teeth of the first gear (209). A second connecting shaft (211) is provided in the inner cavity of the second gear (210). One side of the second connecting shaft (211) extends through to one side of the support frame (205). A second brush (212) is provided on one side of the second connecting shaft (211).

2. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 1, characterized in that: The second brush (212) and the second connecting shaft (211) are both provided with threaded grooves (3), and the inner cavity of the threaded grooves (3) is threaded with a second bolt (4).

3. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 1, characterized in that: A motor (5) is fixedly connected to one side of the fixing plate (201), and the output shaft of the motor (5) passes through to one side of the fixing plate (201). The output shaft of the motor (5) is fixedly connected to the inner cavity of the first synchronous pulley (202).

4. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 1, characterized in that: The surface of the second connecting shaft (211) is provided with a mounting groove (6), and a fixing block (7) is provided in the inner cavity of the mounting groove (6). One side of the fixing block (7) is fixedly connected to the inner cavity of the second gear (210).

5. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 1, characterized in that: The inner cavity of the support frame (205) is fixedly connected to a support plate (8), and a bearing (9) is provided on one side of the support plate (8). The inner cavity of the bearing (9) is fixedly connected to the surface of the second connecting shaft (211).

6. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 5, characterized in that: The bearing (9) is provided with a retaining ring (10) on its surface, and the second connecting shaft (211) is provided with a gasket (11) on its surface.

7. The sugarcane surface residue cleaning device for a sugarcane peeling machine according to claim 1, characterized in that: A protective shell (12) is fixedly connected to one side of the sugarcane peeling machine (1), and a maintenance door (13) is movably hinged to one side of the protective shell (12) via a hinge.

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