Gas stripping sludge discharge device

By using a motor-driven scraper and inclined frame in conjunction with an air-lift sludge removal device, the problem of difficult sludge removal in sewage treatment ponds is solved, achieving efficient sludge separation and cleaning, and improving sewage treatment efficiency.

CN224180312UActive Publication Date: 2026-05-01YANGZHOU SANSHUI WATER EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU SANSHUI WATER EQUIP CO LTD
Filing Date
2025-05-17
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Sludge accumulates and compacts in existing sewage treatment ponds over a long period of time, making it difficult to clean thoroughly, which affects the treatment effect and may cause secondary pollution.

Method used

The motor drives the active gear and gear ring to rotate the scraper and inclined frame, scraping off the sludge, and then uses the air lift sludge discharge device to separate the sludge by gas buoyancy.

Benefits of technology

It effectively improves sludge treatment efficiency, ensures thorough sludge removal, avoids secondary pollution, and enhances wastewater treatment results.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224180312U_ABST
    Figure CN224180312U_ABST
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Abstract

The utility model discloses a gas stripping sludge discharge device which comprises a main body, the upper surface of the main body is fixedly connected with a cover plate, the lower surface of the cover plate is rotatably connected with a gear ring, the lower surface of the gear ring is fixedly connected with a scraping plate, and the lower surface of the scraping plate is fixedly connected with an inclined frame. A positioning ring is fixedly connected to the center of the inner side, close to the main body, of the inclined frame, a limiting ring is fixedly connected to the upper surface of the gear ring, a round frame is fixedly connected to the lower surface of the cover plate, a connecting plate is fixedly connected to the lower surface of the main body, and a motor is fixedly connected to the upper surface of the connecting plate; and the driving end of the motor is fixedly connected with a driving gear. Through the structure, the motor, the driving gear, the gear ring, the scraping plate and the inclined frame are arranged, the driving gear and the gear ring can be driven by the motor to be matched to drive the scraping plate and the inclined frame to rotate, sludge adhered to the inner wall of the sewage treatment tank is scraped off, and the sludge treatment efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of sludge purification technology, specifically to an air-lift sludge discharge device. Background Technology

[0002] An air-lift sludge removal device is a device that uses the principle of gas buoyancy to remove solid particles. Its working principle involves injecting gas (usually air or air bubbles) into a liquid, causing the solid particles to suspend within the bubbles, and then using the buoyancy of the bubbles to separate the solid particles from the liquid.

[0003] When wastewater is stored at the bottom of a typical wastewater treatment tank, it needs to reach a certain volume before treatment can begin. This can easily lead to the accumulation and compaction of sludge inside the tank over a long period, making it difficult to completely remove and clean the sludge. The residual sludge may cause secondary pollution and affect the effectiveness of wastewater treatment. Summary of the Invention

[0004] This utility model provides an air-lift sludge removal device, which can drive the active gear and gear ring of the motor to rotate the scraper and inclined frame, scraping off the sludge adhering to the inner wall of the sewage treatment tank, effectively improving the sludge treatment efficiency.

[0005] To achieve the above objectives, an air-lift sludge removal device is provided, comprising a main body. A cover plate is fixedly connected to the upper surface of the main body. A toothed ring is rotatably connected to the lower surface of the cover plate. A scraper is fixedly connected to the lower surface of the toothed ring. An inclined frame is fixedly connected to the lower surface of the scraper. A positioning ring is fixedly connected to the inclined frame near the inner center of the main body. A limiting ring is fixedly connected to the upper surface of the toothed ring. A circular frame is fixedly connected to the lower surface of the cover plate. A connecting plate is fixedly connected to the lower surface of the main body. A motor is fixedly connected to the upper surface of the connecting plate. A drive gear is fixedly connected to the drive end of the motor. A through groove is formed on the upper surface of the connecting plate. A sewage treatment tank is fixedly connected to the surface of the through groove of the connecting plate. The scraper is designed to facilitate the scraping off of sludge adhering to the inner wall of the sewage treatment tank, thus detaching it from the tank wall.

[0006] According to the air-lift sludge removal device, a protective box is fixedly connected to the upper surface of the connecting plate, and the surface of the protective box is fixedly connected to the main body. A connecting piece is fixedly connected to the upper surface of the cover plate, and a sludge discharge pipe is rotatably connected to the inner surface of the positioning ring. The positioning ring is provided to facilitate the positioning of the inclined frame.

[0007] According to the aforementioned air-lift sludge removal device, a fixing ring is fixedly connected to the circular surface of the sludge removal pipe away from the positioning ring. The surface of the fixing ring is fixedly connected to the connecting piece. An electrically controlled dead valve is provided on the circular surface of the sludge removal pipe. The electrically controlled dead valve is provided to facilitate the control of the opening and closing of the sludge removal pipe.

[0008] According to the air-lift sludge removal device, a connecting rod is fixedly connected to the upper surface of the connecting plate, a fixing plate is fixedly connected to the upper surface of the connecting rod, and an air pump is installed on the upper surface of the fixing plate. The connecting plate is provided to facilitate the installation of components such as motors.

[0009] According to the aforementioned air-lift sludge removal device, a through groove is formed on the circular surface of the sludge removal pipe near the air pump. A connecting pipe is fixedly connected to the through groove surface of the sludge removal pipe, and an electrically controlled valve is provided on the circular surface of the connecting pipe. The electrically controlled valve is provided to facilitate the control of the opening and closing of the connecting pipe.

[0010] According to the aforementioned air-lift sludge removal device, a flange ring is fixedly connected to the circular pipe surface of the connecting pipe near the fixed plate, and a flange ring is fixedly connected to the surface of the air pump's outlet pipe. The flange ring surface of the connecting pipe is fixedly connected to the flange ring surface of the air pump. The air pump is provided to facilitate the delivery of high-pressure gas into the connecting pipe.

[0011] According to the aforementioned air-lift sludge removal device, a groove is formed on the lower surface of the cover plate, and the surface of the groove is rotatably connected to a limiting ring. The outer frame surface of the circular frame, away from the cover plate, is fixedly connected to the sewage treatment tank. The limiting ring is provided to facilitate the restriction and guidance of the rotation of the toothed ring.

[0012] According to the aforementioned air-lift sludge removal device, the surface of the drive gear meshes with the surface of the gear ring, a support rod is fixedly connected to the lower surface of the connecting plate, and the surface of the cover plate is fixedly connected to the protective box. The drive gear is designed to facilitate rotation under the drive of the motor, thereby rotating the gear ring.

[0013] The beneficial effects of this utility model are as follows: by setting up a motor, a drive gear, a gear ring, a scraper, and an inclined frame, the motor can drive the drive gear and the gear ring to rotate the scraper and the inclined frame, scraping off the sludge adhering to the inner wall of the sewage treatment tank, effectively improving the sludge treatment efficiency.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of the airlift sludge removal device of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the main body of the airlift sludge removal device of this utility model;

[0018] Figure 3 This is a schematic diagram showing the internal structure of the main body of the airlift sludge removal device of this utility model.

[0019] Figure 4 This is a schematic diagram of the internal structure of the sewage treatment tank of the air-lift sludge removal device of this utility model;

[0020] Figure 5 This is a schematic diagram of the surface structure of the cover plate of the airlift sludge removal device of this utility model;

[0021] Figure 6 This is a schematic diagram of the surface structure of the air pump in the airlift sludge removal device of this utility model.

[0022] Legend:

[0023] 1. Main body; 2. Support rod; 3. Sludge discharge pipe; 4. Electrically controlled valve; 5. Air pump; 6. Fixing plate; 7. Connecting rod; 8. Protective box; 9. Connecting parts; 10. Plate groove; 11. Connecting pipe; 12. Electrically controlled dead valve; 13. Drive gear; 14. Motor; 15. Connecting plate; 16. Cover plate; 17. Gear ring; 18. Restricting ring; 19. Sewage treatment tank; 20. Scraper; 21. Inclined frame; 22. Positioning ring; 23. Fixing ring; 24. Circular frame. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figures 1 to 6The present invention relates to an air-lift sludge discharge device, comprising: 1. an air-lift sludge discharge device, characterized in that it includes a main body 1, a cover plate 16 fixedly connected to the upper surface of the main body 1, a toothed ring 17 rotatably connected to the lower surface of the cover plate 16, a scraper 20 fixedly connected to the lower surface of the toothed ring 17, an inclined frame 21 fixedly connected to the lower surface of the scraper 20, a positioning ring 22 fixedly connected to the inner center of the inclined frame 21 near the main body 1, a limiting ring 18 fixedly connected to the upper surface of the toothed ring 17, a circular frame 24 fixedly connected to the lower surface of the cover plate 16, a connecting plate 15 fixedly connected to the lower surface of the main body 1, a motor 14 fixedly connected to the upper surface of the connecting plate 15, a drive gear 13 fixedly connected to the drive end of the motor 14, a through groove opened on the upper surface of the connecting plate 15, and a sewage treatment tank 19 fixedly connected to the surface of the through groove of the connecting plate 15. After the motor 14 starts, it drives the drive gear 13 to rotate. The drive gear 13 rotates under the drive of the motor 14. Since it meshes with the gear ring 17, it drives the gear ring 17 to rotate together, transmitting the rotational power of the motor 14 to the gear ring 17. When the gear ring 17 rotates, it drives the scraper 20 and the inclined frame 21 fixedly connected to it to rotate synchronously. Under the drive of the gear ring 17, the scraper 20 and the inclined frame 21 scrape off the sludge on the inner wall of the sewage treatment tank 19.

[0026] A flange ring is fixedly connected to the circular pipe surface of the connecting pipe 11 near the fixed plate 6. A flange ring is fixedly connected to the surface of the air outlet pipe of the air pump 5. The flange ring surface of the connecting pipe 11 is fixedly connected to the flange ring surface of the air pump 5. A plate groove 10 is opened on the lower surface of the cover plate 16. The surface of the plate groove 10 is rotatably connected to the limiting ring 18. The outer frame surface of the circular frame 24 away from the cover plate 16 is fixedly connected to the sewage treatment tank 19. The surface of the drive gear 13 meshes with the surface of the gear ring 17. A support rod 2 is fixedly connected to the lower surface of the connecting plate 15. The surface of the cover plate 16 is fixedly connected to the protective box 8. In the sludge discharge stage, the electrically controlled valve 4 and the electrically controlled dead valve 12 are first activated to form a communication channel between the connecting pipe 11 and the sludge discharge pipe 3. After the air pump 5 is started, the air pump 5 delivers high-pressure gas into the connecting pipe 11. The high-pressure gas enters the sludge discharge pipe 3 through the connecting pipe 11. Under the action of air pressure, the sludge that has been initially settled below the sludge discharge pipe 3 is forced into the sludge discharge pipe 3 and smoothly transported to the outside of the device. The flange rings on the connecting pipe 11 and the air outlet pipe of the air pump 5 are fixedly connected to each other, and a rubber sealing ring is provided on the surface between the two flange rings to ensure the sealed connection between the connecting pipe 11 and the air outlet pipe of the air pump 5. This ensures that high-pressure gas can be stably delivered from the air pump 5 to the connecting pipe 11, avoids gas leakage, and ensures the smooth progress of the air lifting and sludge discharge process.

[0027] A connecting rod 7 is fixedly connected to the upper surface of the connecting plate 15, a fixing plate 6 is fixedly connected to the upper surface of the connecting rod 7, an air pump 5 is provided on the upper surface of the fixing plate 6, a through groove is opened on the round pipe surface of the mud discharge pipe 3 near the air pump 5, a connecting pipe 11 is fixedly connected to the through groove surface of the mud discharge pipe 3, and an electric control valve 4 is provided on the round pipe surface of the connecting pipe 11.

[0028] A protective box 8 is fixedly connected to the upper surface of the connecting plate 15. The surface of the protective box 8 is fixedly connected to the main body 1. A connector 9 is fixedly connected to the upper surface of the cover plate 16. A mud discharge pipe 3 is rotatably connected to the inner surface of the positioning ring 22. A fixing ring 23 is fixedly connected to the circular tube surface of the mud discharge pipe 3 away from the positioning ring 22. The surface of the fixing ring 23 is fixedly connected to the connector 9. An electrically controlled dead valve 12 is provided on the circular tube surface of the mud discharge pipe 3.

[0029] Working principle: When sludge needs to be treated inside the sewage treatment tank 19, the motor 14 is started to drive the drive gear 13 to rotate. This drives the gear ring 17, which meshes with the drive gear 13, to rotate under the constraint of the limiting ring 18 and the plate groove 10 on the surface of the cover plate 16. The rotation of the gear ring 17 causes the scraper 20 to rotate accordingly. The inclined frame 21 follows the scraper 20 and rotates under the cooperation of the positioning ring 22, the sludge discharge pipe 3, and the conical inner wall below the sewage treatment tank 19. The rotation of the scraper 20 and the inclined frame 21 affects the sewage treatment tank 19. The stubborn sludge adhering to the inner wall falls off, the motor 14 stops driving the drive gear 13 to rotate, so that the scraper 20 and the inclined frame 21 stop rotating. After the water surface inside the sewage treatment tank 19 returns to calm, the electric control valve 4 and the electric control dead valve 12 are started to allow the connecting pipe 11 and the sludge discharge pipe 3 to flow. Then, the air pump 5 is started to deliver high-pressure gas into the connecting pipe 11, so that the sludge that has initially settled below the sludge discharge pipe 3 enters the sludge discharge pipe 3 under air pressure and is transported to the outside of the device, effectively improving the sludge treatment efficiency.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An air-lift sludge removal device, characterized in that, The system includes a main body (1), a cover plate (16) fixedly connected to the upper surface of the main body (1), a toothed ring (17) rotatably connected to the lower surface of the cover plate (16), a scraper (20) fixedly connected to the lower surface of the toothed ring (17), a slanted frame (21) fixedly connected to the lower surface of the scraper (20), a positioning ring (22) fixedly connected to the inner center of the slanted frame (21) near the main body (1), a limiting ring (18) fixedly connected to the upper surface of the toothed ring (17), a circular frame (24) fixedly connected to the lower surface of the cover plate (16), a connecting plate (15) fixedly connected to the lower surface of the main body (1), a motor (14) fixedly connected to the upper surface of the connecting plate (15), a drive gear (13) fixedly connected to the drive end of the motor (14), a through groove opened on the upper surface of the connecting plate (15), and a sewage treatment tank (19) fixedly connected to the through groove surface of the connecting plate (15).

2. The air-lift sludge removal device according to claim 1, characterized in that, The upper surface of the connecting plate (15) is fixedly connected to a protective box (8), the surface of the protective box (8) is fixedly connected to the main body (1), the upper surface of the cover plate (16) is fixedly connected to a connector (9), and the inner surface of the positioning ring (22) is rotatably connected to a mud discharge pipe (3).

3. The air-lift sludge removal device according to claim 2, characterized in that, A fixing ring (23) is fixedly connected to the circular tube surface of the sludge discharge pipe (3) away from the positioning ring (22). The surface of the fixing ring (23) is fixedly connected to the connector (9). An electrically controlled dead valve (12) is provided on the circular tube surface of the sludge discharge pipe (3).

4. The air-lift sludge removal device according to claim 1, characterized in that, A connecting rod (7) is fixedly connected to the upper surface of the connecting plate (15), and a fixing plate (6) is fixedly connected to the upper surface of the connecting rod (7). An air pump (5) is provided on the upper surface of the fixing plate (6).

5. The air-lift sludge removal device according to claim 3, characterized in that, The sludge discharge pipe (3) has a through groove on the round pipe surface near the air pump (5), and a connecting pipe (11) is fixedly connected to the through groove surface of the sludge discharge pipe (3). An electric control valve (4) is provided on the round pipe surface of the connecting pipe (11).

6. The air-lift sludge removal device according to claim 5, characterized in that, A flange ring is fixedly connected to the circular tube surface of the connecting pipe (11) near the fixing plate (6), and a flange ring is fixedly connected to the air outlet pipe surface of the air pump (5). The flange ring surface of the connecting pipe (11) is fixedly connected to the flange ring surface of the air pump (5).

7. The air-lift sludge removal device according to claim 1, characterized in that, The lower surface of the cover plate (16) is provided with a plate groove (10), the surface of the plate groove (10) is rotatably connected to the limiting ring (18), and the outer frame surface of the circular frame (24) away from the cover plate (16) is fixedly connected to the sewage treatment tank (19).

8. The air-lift sludge removal device according to claim 1, characterized in that, The surface of the drive gear (13) meshes with the surface of the gear ring (17), a support rod (2) is fixedly connected to the lower surface of the connecting plate (15), and the surface of the cover plate (16) is fixedly connected to the protective box (8).